Buell S1 Lightning, Workshop Manual

Page: 309 / 371

7-34
INSTALLATION
Headlamp Brackets and Housing
1. Install headlamp brackets.
a. Install front forks through triple clamps and brackets.
See
FRONT FORK, INSTALLATION in Section 2.
b. See Figure 7-32. Install four bolts (5) and locknuts
(3). Wire guide and two washers go on lower bolt on
right headlamp bracket. Place wires into wire guide.
c. Place windscreen brackets on the inside of the
headlamp brackets.
d. Install front turn signals. See TURN SIGNALS,
INSTALLATION on page 7-37 .
2. See Figure 7-34. Route headlamp wire harness between
front forks and along right side frame tube. Attach con-
nector [P4] to wiring harness. Fasten wiring harness to
frame with
new cable straps.
3. See Figure 7-32. Install headlamp housing using two
screws (1) (metric) and washers (2). Tighten to 6-8 ft-lbs
(8.1-10.8 Nm).
4. Install fuel tank and seat. See FUEL TANK, INSTALLA-
TION in Section 4.
5. Attach speedometer cable to headlamp housing clip.
1
WARNING
Check for proper headlamp operation before riding
motorcycle. Visibility is a major concern for motorcy-
clists. Failure to have proper headlamp operation could
lead to personal injury.
6. Check ignition/headlamp switch for proper operation.
Headlamp and Bulbs
1
WARNING
The bulb contains Halogen gas under pressure. Handle
bulb careful and wear eye protech to avoid possible per-
sonal injury.
1
CAUTION
Never touch the bulb with your fingers. Fingerprints will
etch the glass and cause the bulb to fail. Always wrap the
bulb in paper or a clean, dry cloth during handling.
1. See Figure 7-33. Install headlamp bulb (6).
a. Align tabs on bulb housing with tabs on headlamp.
Insert bulb.
b. Close the wire retaining latch (1).
c. Connect the headlamp bulb connector.
NOTE
When replacement is required, see your Buell dealer. Not
using the specified bulb may cause charging system problems.
2. Insert position lamp bulb (3).
3. Connect ground wire (5).
4. See Figure 7-32. Place headlamp in housing (13).
Tighten screw (10).
5. Align headlamp. See HEADLAMP in Section 1.
Figure 7-34. Headlamp Connector [P4]
S5
BK BE
V LT.BE
S9
S4
P4
W
BK
Y
2
3
4
O/W
1
BK
W
O/W
Y
POSITION LMP
HIGH BEAM
LOW BEAM
LMP GROUND
HEADLAMP
HEADLAMP
CONNECTOR
LEFT FRONT
TURN SIGNAL
RIGHT FRONT
TURN SIGNAL
BN R/BK
K B BE
[P4] WIRE TERMINATION
1 Splice number six
2 Splice number nine
3 Splice number four
4 Splice number one
b0229x7x