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BUDGIT

®

INSTRUCTIONS AND PARTS LIST

BUDGIT

®

 HEAVY DUTY RIGID MOUNT

I-BEAM AND PATENTED TRACK TROLLEYS

(PUSH & HAND GEARED - 1/2 THRU 6 TON RATED LOADS)

June, 2003

Copyright 2003, YaleLift-Tech division of Columbus McKinnon Corporation

Part No. 113534-99

12689

Figure 1.

GENERAL

BUDGIT Heavy Duty Rigid Mount Trolleys are designed especially
for use with BUDGIT Coil Chain Model Electric Hoists, Series
2000 Air Hoists, Series 6000 Air Hoists, and USA Hand Chain
Hoists. They attach directly to suspension lugs of lug mounted
model hoists, or, are used in combination with special BUDGIT
Suspension Lugs to convert hook suspended model hoists for
rigid mount trolley suspension. Instructions for installing lugs are
not include herein. They are provided with suspension lug kits.

Trolleys are shipped partially disassembled to make it
unnecessary to take them apart before mounting on hoist. This
also makes it easier to properly adjust the trolleys to fit the
particular beams on which they are to operate. Trolleys must be
correctly fitted to properly support the rated load.

Your new BUDGIT Heavy Duty Rigid Mount Trolley can be
assembled to your BUDGIT Coil Chain Electric Hoist, Series
2000 Air Hoist, Series 6000 Air Hoist, or USA Hand Chain Hoist,
and the complete unit then installed on its monorail beam with a
minimum of effort by following the directions given herein.

Patented track trolleys are designed to operate on patented track
with a 3-1/4" wide flange.

THE INFORMATION CONTAINED IN THIS MANUAL IS FOR
INFORMATIONAL PURPOSES ONLY AND LIFT TECH DOES
NOT WARRANT OR OTHERWISE GUARANTEE (IMPLIEDLY
OR EXPRESSLY) ANYTHING OTHER THAN THE
COMPONENTS THAT LIFT TECH MANUFACTURES AND
ASSUMES NO LEGAL RESPONSIBILITY (INCLUDING, BUT
NOT LIMITED TO CONSEQUENTIAL DAMAGES) FOR
INFORMATION CONTAINED IN THIS MANUAL.

For Coil Chain BUDGIT Electric Hoists, Series 2000 Air Hoists,

Series 6000 Air Hoists, And USA Hand Chain Hoists.

12688

ASSEMBLY OF TROLLEY TO HOIST

Place hoist on workbench, suspension lug facing up, and proceed
as follows:

1. If trolley is a hand geared type rated 2 tons or less, make certain
that proper size anti-tilt roller is installed on inside of one side
plate before assembling trolley to hoist. Two rollers are provided
with each hand geared trolley to accommodate full range of beam
sizes that trolley is designed for. A small roller, suitable for I-beam
sizes of 10" up to largest specified for trolley, has been pre-
installed by the factory. If trolley is to operate on an I-beam
smaller than 10", substitute the larger roller, which is shipped
loose, by removing the outer “C” ring and replacing the smaller
roller. For other than standard I-beams, measure beam flange

thickness and allow not less than 1/16" clearance between roller
and bottom of beam flange.

2. Before attaching trolley to hoist, first determine proper spacing
of trolley side plates to provide adequate wheel clearance
(approximately 1/8") on both sides of I-beam, between inside
faces of wheel flanges and edges of bottom beam flange. Proper
spacing is obtained by varying number of spacer washers
(furnished with trolley), which are installed on suspension cross
pins, between suspension lug and trolley side plates.

3. Due to manufacturing tolerances, I-beams having the same
size designation may vary in the width of their flanges. This
makes it impossible to prescribe the specific number of spacer
washers required between trolley side plates and lug for any

Notice: Since rigid mounting does not allow hoist to rotate
with pull of load, Heavy Duty Rigid Mount Trolleys must not
be used with hoists having roller type load chain.

1 TON RATED LOAD HAND GEARED TROLLEY

1 TON RATED LOAD PUSH TYPE TROLLEY

Summary of Contents for 2000 Series

Page 1: ...O CONSEQUENTIAL DAMAGES FOR INFORMATION CONTAINED IN THIS MANUAL For Coil Chain BUDGIT Electric Hoists Series 2000 Air Hoists Series 6000 Air Hoists And USA Hand Chain Hoists 12688 ASSEMBLY OF TROLLEY TO HOIST Place hoist on workbench suspension lug facing up and proceed as follows 1 If trolley is a hand geared type rated 2 tons or less make certain that proper size anti tilt roller is installed o...

Page 2: ...ated load DO NOT subject trolley to side loads Always center trolley over load when hoisting DO NOT ram trolley into end stops other trolleys or any obstruction on beam Improper and careless operation can result in a hazardous condition for operator and load ALWAYSbesureloadisclearofobstructionbeforetraversing load and trolley DO NOT stand and DO NOT cause or allow others to stand or get under any...

Page 3: ... 5 Wheel Plain Standard BT 1309 4 BT 1309 4 Patented Track BT 1310 4 BT 1310 4 Spark Resistant BT 1311 4 BT 1311 4 6 Ring Retaining BT 1312 4 BT 1312 4 7 Lockwasher BT 1313 4 BT 1313 4 8 Nut Hex Jam BT 1314 4 BT 1314 4 9 Nut Hex Jam BT 1315 4 BT 1314 4 10 Lockwasher BT 1316 4 BT 1313 4 11 Washer Spacer BT 1317 56 BT 1318 36 12 Pin Suspension For 3 to 5 Flange Widths and Patented Track BT 1319 2 Fo...

Page 4: ...04 Ring Retaining 4 4 Wheel Plain BT 1405 Standard 4 BT 1406 Patented Track 4 BT 1407 Spark Resistant 4 5 BT 1408 Ring Retaining 4 6 BT 1409 Nut Hex Jam 4 7 BT 1410 Lockwasher 4 8 BT 1411 Washer Spacer 40 9 Pin Suspension BT 1412 For 4 to 6 Flange Widths and Patented Track 2 BT 1413 For 6 3 8 to 8 5 8 Flange Widths 2 BT 1414 For 8 3 4 to 11 Flange Widths 2 Figure 4 Push Type Rigid Mount Trolley As...

Page 5: ...8 3 BT 2704 Ring Retaining 4 4 Wheel Plain BT 2705 Standard 4 BT 2706 Patented Track 4 BT 2707 Spark Resistant 4 5 BT 2708 Ring Retaining 4 6 BT 2709 Nut Hex Jam 4 7 BT 2710 Lockwasher 4 8 BT 2711 Washer Spacer 40 9 Pin Suspension BT 2712 For 4 to 6 1 4 Flange Widths and Patented Track 2 BT 2713 For 6 3 8 to 8 5 8 Flange Widths 2 BT 2714 For 8 3 4 to 11 Flange Widths 2 Figure 5 Push Type Rigid Mou...

Page 6: ... BT 2506 4 BT 2506 4 3 Bearing Ball BT 2507 8 BT 2507 8 4 Ring Retaining BT 2508 4 BT 2508 4 5 Wheel Plain Standard BT 2509 2 BT 2509 2 Patented Track BT 2510 2 BT 2510 2 Spark Resistant BT 2511 2 BT 2511 2 6 Wheel Geared Standard BT 2512 2 BT 2512 2 Patented Track BT 2513 2 BT 2513 2 Spark Resistant BT 2514 2 BT 2514 2 7 Ring Retaining BT 2515 4 BT 2515 4 8 Lockwasher BT 2516 4 BT 2516 4 9 Nut He...

Page 7: ...533 4 19 Bushing BT 2534 2 BT 2534 2 20 Plate and Tube Assembly BT 2535 1 BT 2535 1 21 Nut Self locking BT 2536 4 BT 2536 4 22 Shaft Hand Chain Wheel BT 2537 1 BT 2537 1 23 Key Hand Chain Wheel BT 2538 1 BT 2538 1 24 Washer BT 2539 2 BT 2539 2 25 Guide Chain BT 2540 1 BT 2540 1 26 Wheel Hand Chain BT 2541 1 BT 2541 1 27 Ring Retaining BT 2542 2 BT 2542 2 28 Roller 1 Diameter BT 2543 1 BT 2543 1 1 ...

Page 8: ...k Resistant 2 5 Wheel Geared BT 2608 Standard 2 BT 2609 Patented Track 2 BT 2610 Spark Resistant 2 6 BT 2611 Ring Retaining 4 7 BT 2612 Nut Hex Jam 4 8 BT 2613 Lockwasher 4 9 BT 2614 Washer Spacer 40 10 Pin Suspension BT 2615 For 4 to 6 1 4 Flange Widths and Patented Track 2 BT 2616 For 6 3 8 to 8 5 8 Flange Widths 2 BT 2617 For 8 3 4 to 11 Flange Widths 2 11 BT 2618 Ring Retaining 1 12 BT 2619 Pi...

Page 9: ...Chain BT 2629 For 8 5 8 O D Hand Chain Wheel 1 BT 2630 For 11 5 8 O D Hand Chain Wheel 1 23 Wheel Hand Chain BT 2631 8 5 8 Outside Diameter 1 BT 2632 11 5 8 Outside Diameter 1 Chain Hand Not Shown BT 2633 Standard As Req d BT 2634 Spark Resistant As Req d BT 2635 Link Open Not Shown 1 Notes Figure 7 Hand Geared Rigid Mount Trolley Assembly 4 ø Wheels 6 c c Pins Continued Specify length of hand cha...

Page 10: ...d 2 BT 2806 Patented Track 2 BT 2807 Spark Resistant 2 5 Wheel Geared BT 2808 Standard 2 BT 2809 Patented Track 2 BT 2810 Spark Resistant 2 6 BT 2811 Ring Retaining 4 7 BT 2812 Nut Hex Jam 4 8 BT 2813 Lockwasher 4 9 BT 2814 Washer Spacer 40 10 Pin Suspension BT 2815 For 4 to 6 1 4 Flange Widths and Patented Track 2 BT 2816 For 6 3 8 to 8 5 8 Flange Widths 2 BT 2817 For 8 3 4 to 11 Flange Widths 2 ...

Page 11: ...Shaft Hand Chain Wheel 1 20 BT 2827 Key Hand Chain Wheel 1 21 BT 2828 Washer 2 22 BT 2829 Guide Chain 1 23 BT 2830 Wheel Hand Chain 1 Chain Hand Not Shown BT 2831 Standard As Req d BT 2832 Spark Resistant As Req d BT 2833 Link Open Not Shown 1 Notes Figure 8 Hand Geared Rigid Mount Trolley Assembly 6 ø Wheels Continued Pinion shoulder away from side plate Specify length of hand chain required Stan...

Page 12: ...ll at its option either i repair or replace its product part or work at either the original f o b point of delivery or at Seller s authorized service station nearest Buyer or ii refund an equitable portion of the purchase price C This warranty is contingent upon Buyer s proper maintenance and care of Seller s products and does not extend to normal wear and tear Seller reserves the right to void wa...

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