BTB ETS1200 E-Tool User Manual Download Page 15

15

© BTB Auto Glass & Body Shop Tools

Group

Part

Colour

Serr

at

ed

Flexible

Length 

 

(mm)

Con

tr

oller A

rm

Spade  

Blades

WK18Z

Y

140

WK11A

/ WK11B

W5

WK18Z-S

Y

140

WK19Z

Y

180

WK19Z-S

Y

180

Group

Part

 

BLADE SPECS

Con

tr

oller A

rm

IN KIT

Colour

Serr

at

ed

Flexible

Length 

 

(mm)

ETK12STR 

ETK12CLS 

ETK12TEC 

Straight
Blades
(YELLOW
OR
GREEN)

WK1

Y

300

WK11E

W

WK1-S

Y

300

WK1X

Y

370

N/A

WK1ZX

Y

370

WK2

Y

240

WK11FW

WK2-S

Y

240

WK2V-S

G

240

WK5

Y

130

WK11D

W5

WK5-S

Y

130

Bent  

Blades
(YELLOW)

WK3

Y

190

WK11FW

WK3-S

Y

190

WK4

Y

190

WK4-S

Y

190

WK24

Y

240

WK24-S

Y

240

Z

 Blades

(YELLOW
OR
GREEN) 

WK4Z

Y

140

WK11A

/ WK11B

W5

WK4Z-S

Y

140

WK4ZV-S

G

140

WK24Z

Y

150

WK24Z-S

Y

150

WK24ZV

G

150

WK24ZV-S

G

150

'

R

' (Reverse)  

Z

 Blades  

(ORANGE  

OR BLUE*)

WK4ZR-S

O

140

WK11C

W

WK4ZVR-S

B

140

WK24ZR-S

O

150

WK24ZVR-S

B

150

WK4R-S

O

190

WK24R-S

O

240

*  Orange and Blue blades have cutting tips opposite to  

Yellow and Green blades. Note profiles shown.

WK18ZS

WK19ZS

Group

Part

Colour

Length (mm)

Con

tr

oller A

rm

IN KIT

ETK12STR 

ETK12CLS 

ETK12TEC 

PCK Blades 

(YELLOW 

REGULAR 

GRIND)

WK27S

Y 19

WK11PP

WK27M

Y 25

WK27L

Y 30

WK27XL

Y 45

WK28S

Y 19

WK28M

Y 25

WK28L

Y 30

WK28XL

Y 45

'

R

' (Reverse) PCK

Blades (ORANGE*)

WK27RM

O 25

WK28RM

O 25

7.  Blade Chart

Y  = Yellow 

 

O  = Orange 

 

G  = Green 

 

B  = Blue 

Cutting Depth Controller Arms

WK11AW

  Use over YELLOW 'Z'  

blades and WK3 & WK4 blades. Roller Wheel will roll  

along urethane bead to control cutting depth

WK11BW5

  Use over YELLOW 'Z'  

blades and WK3 & WK4 blades. Roller Wheel will roll  

along A-Pillar or vehicle trim to control cutting depth

WK11CW

  Use under  

ORANGE blades for safe encapsulated glass removal. 

Roller Wheel rolls along urethane bead to control cut depth.

WK11DW5

  Use under WK5  

& WK5-S blades for removing backfill on bus & train glasses

WK11EW

  Use over YELLOW  

WK1 & WK1-S long blades for cutting  

below dashboards and where long reach depth control is required.

WK11FW

  Use long end over  

YELLOW WK2, WK4 blades or under ORANGE  

WK24R-S. Use shorter end over YELLOW WK3 blades.

WK26

  Use beside WK17 backfill  

removal blades. The nylon guide runs along glass surface to steer 

the blade and regulate cutting depth.

WK11PP

  Use with WK27 & WK28  

powered cold knife blades between blade and pinchweld  

wall to avoid contact with paintwork.

WK26

Y  = Yellow 

 

O  = Orange 

Standard Blades

Powered Cold Knife Blades

Group

Part

W

idth (mm)

IN KIT

ETK12STR 

ETK12CLS 

ETK12TEC 

Pinchweld 

Scraper  

Blades

WK6-S

15

Winged

Flat

WK6-M

20

WK6-L

25

WK6-40

40

WK6-25

25

WK6-15

15

Pinchweld Scraper Blades

Flat Side Down

Flat Side Up

Flat Side Down

Flat Side Down

Flat Side Down

Flat Side Up

WK27

WK28

Blade tip
faces left

Blade tip

faces right

L

R

Spade Blades (40mm Wide)

WK18Z

WK18Z

Summary of Contents for ETS1200 E-Tool

Page 1: ...r with the WK10HD Air Tool for heavy duty applications and workshop based glass removals The uses the same famous BTB Blade Cutting Depth Control System and has the same great features as the BTB WK10...

Page 2: ...cle with Standard Flat Blades Or ZR S Blades 2 2 10 Cutting from OutsideVehicle with a Powered Cold Knife PCK Blade 2 2 10 1 GUIDELINES FOR USINGWK27 WK28 POWERED COLD KNIFE BLADES 2 2 10 2 CORRECT BL...

Page 3: ...neglect lack of incorrect lubrication evidence of abuse overloading and or overheating any modification or every day wear and tear This tool incorporates a diagnostic feature where BTB and BTB s autho...

Page 4: ...the following standards or standardized documents EN 60745 EN 55014 1 EN 55014 2 in accordance with regulations and directives 2009 127 EC 2004 108 EC and 2002 44 EC 1 4 Technical Specifications Free...

Page 5: ...to be replaced When the battery s operating time becomes noticeably less it should be replaced A three 3 month manufacturer s warranty is provided on batteries supplied by BTB Tools OILING HOLE Diagra...

Page 6: ...ion Check that the blade is securely held before reconnecting or turning on power NOTE All blades will also fit in the WK7 and WK7L manual handles 2 1 3 Sharpening Blades The best cutting results are...

Page 7: ...g blade besides blade depth control Refer to Diagrams H U and Diagram V 2 1 9 5 SPACING CONTROLLER ARMS AWAY FROM GLASS Fit Velcro pads to Controller Arm Wheel to further space Control Arm away from g...

Page 8: ...lapping plus inefficient cutting of the adhesive especially when cutting below dashboards PINCHWELD BLADE FORCED TO UNNATURAL BENT POSITION GLASS HAND BETWEEN POWER TOOL AND GLASS LONG STRAIGHT BLADE...

Page 9: ...xpensive or unremovable bonded mouldings are present always carry out the normal internal cut of glass then apply one of the following steps 1 Cut from inside the vehicle and release 100 of the glass...

Page 10: ...NEL TRIM FLEXIBLE REVERSE ORANGE BLUE BLADE Diagram V 2 2 7 2 REMOVAL OPTIONS FOR UNUSABLE DAMAGED ENCAPSULATED GLASS A Use a Standard blade to cut off bottom of encapsulated mould OR B Cut away or ca...

Page 11: ...ge is too close to the pinchweld with possible risk of contact with vehicle paintwork it is recommended to use BTB s internal blade cutting method or a combination of both Refer to Diagram X 2 2 2 10...

Page 12: ...te a U Shape cavity around the glass edges Do not force or twist the blade 4 With the E Tool the backfill blade can be pushed or pulled along the backfill 2 3 Bonded Panel Glass Roof Removal 2 3 1 Bon...

Page 13: ...gram K for cutting technique Blade keeps coming loose in chuck Flat Nose Grub Screw for hacksaw blade has wrongly been used in place of the Cone Point Blade Chuck Screw Fit the correct SPB33 Cone Poin...

Page 14: ...ween the glass and blade See Diagrams H U and Diagram V 14 Adhesive Velcro protection pads included in BTB kits can be fitted to blades to protect the glass surface and painted panels 15 Plastic locat...

Page 15: ...Orange G Green B Blue Cutting Depth Controller Arms WK11AW Use over YELLOW Z blades and WK3 WK4 blades Roller Wheel will roll along urethane bead to control cutting depth WK11BW5 Use over YELLOW Z bla...

Page 16: ...ile 03 5441 5263 International Fax 61 3 5441 5263 Toll Free Aust Only 1 800 032 166 E mail sales btbtools com Web www btbtools com BTB AUTO GLASS BODY SHOP TOOLS DIV OF BTB AUTOMOTIVE PTY LTD ABN 41 0...

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