BST regi star 20 Assembly Manual Download Page 1 | Manualshive

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Assembly manual

Product line

register

regi_star 20

969780505002

©

BST eltromat International

GmbH

2014

Heidsieker Heide 53

D-33

739

Bielefeld

Germany

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Summary of Contents for regi star 20

Page 1: ...Assembly manual Product line register regi_star 20 969780505002 BST eltromat International GmbH 2014 Heidsieker Heide 53 D 33739 Bielefeld Germany ...

Page 2: ...stem overview and safety instructions for register control systems 6 2 1 Components of a Register Control System_________________ 6 2 2 Safety Instructions ____________________________________ 7 3 Register Control Assembly ____________________________________ 9 3 1 Traverse Bar Assembly _________________________________ 9 3 2 Register Sensor Assembly _____________________________ 13 3 3 Measuring ...

Page 3: ...er describes the integration of the BST eltromat system into a network required for remote service and other network functions 1 2 General Instructions The present assembly manual describes the operating routines for the safe and proper installation and commissioning start up of the system For this purpose adhere to the step by step operating sequence Reading this assembly manual attentively is in...

Page 4: ...f identification 1 5 General Conditions Only operate the system in accordance with the intended use stated in the documentation Expressly agree any exceptions with BST eltromat Perfect and safe operation of the system requires the correct trans port erection and installation as well as careful operation and correct maintenance and repair Installation commissioning start up and operation are only p...

Page 5: ...components The incomplete machine may not be started before all mounted parts in particular all covers safety elements e g emergency stops etc and safety sensors have been assembled and an operational check has been carried out 1 6 Structure of the safety instructions The safety instructions in this assembly manual are of a uniform structure in accordance with the following examples Signal word In...

Page 6: ...ibly dangerous situation Possible consequences of non observance Slight minor injuries 1 6 2 Warning of damage to assets Pictograph Signal word STOP Warns of possible damage to assets Possible consequences of non observance Damage to the plant or its surroundings 1 6 3 Other information Pictographs Warning of possible damage to assets STOP Additional information instructions and tips Cross referen...

Page 7: ...documentation or in the event of update according to the technical progress we reserve the right for modifications at any time and without prior announcement No claims can be made for modification or correction on products already delivered Furthermore the General Sales and Delivery terms of BST eltromat apply 1 8 Warranty and guarantee The General Sales and Delivery terms of BST eltromat as well ...

Page 8: ...ponents control unit register sensor fibre optic measuring on the traverse bar and elec tronics in the housing traverse bar shaft encoder drive for the positioning of linear rollers optional If the register control system is used in an explosive area different terminal boxes for connecting the cables will be delivered as well It is possible to have the components delivered on a mounting plate inst...

Page 9: ...the register controller if safety relevant blockings of the motor command have been realised through machine control CAUTION In order to avoid accidents or damages a second person is needed to transport and to assemble the traverse bar CAUTION Danger of crushing When transporting the traverse bars make sure that the sled for lateral adjustment has been fixed with the release handle Injury can be c...

Page 10: ...ice e g cover permanently Possible consequences of non observance can be serious injury CAUTION Danger of crushing Pinch points can occur between the linear roller being driven by BST eltromat and other machine compo nents e g guide rollers bars dryers etc Consider the motor driven adjustment of the linear roller in the risk assessment of the complete machine In addition you have to integrate the ...

Page 11: ...e bars width There are different types of traverse bars which distinguish mainly in the following characteristics Type of sensor holder Type of cable laying optical fibre holder or drag chain Type of lateral adjustment manually adjustable or motorised Type of background mirror none partial mirror or mirror across the entire traverse bar width The following illustration shows examples of two manual...

Page 12: ...achine stand Flattened round shank For assembly a compatible fork piece must be present on the machine stand Safety Instructions WARNING Guarantee security at the traverse bar assembly location before starting the assembly works During the entire assembly works the printing press must be fully stopped and secured against restart Possible consequences of non observance can be death or serious injur...

Page 13: ...ion adhere to the following instructions Observe the supplied documentation for the motor the coupling and the limit switch Connect a potential compensation unit with a diameter of at least 4mm to the traverse bar see drawings on pages 1 and 2 For traverse bar with sensor rail Remove the protective film from the sensor rail prior to commissioning start up The traverse bar must not have contact to ...

Page 14: ...onnections of the register sensor are well accessible and the web is guided straight and without web flapping Please note that the background panel of a traverse bar with rear mirror is movable Fig 3 4 A traverse bar with background panel must be assembled so that the background panel in position A touches the web Assembly Carry out the following operating steps in order to assemble the traverse b...

Page 15: ...he web There is a shaft encoder model which may only be used in non explosiveareas and another one which may beused in zone 1 Safety Instructions WARNING Guarantee security at the shaft encoder assembly location if necessary terminal boxes assembly location too before starting the works During the entire assembly works the printing press must be fully stopped and secured against restart Possible c...

Page 16: ...A not included in the eltromat scope of delivery on the machine side Plug the shaft encoder coupling B on the cylinders shaft end or on the deviation rolls end and tighten it Plug the shaft encoders shaft C in the shaft encoder coupling Adjust the shaft encoder axially aligned and tighten it on the shaft encoder flange STOP Consider the maximum offsets in order to avoid a damage on the shaft encod...

Page 17: ...nal on the machine stand After cable connection Close the cover of the terminal box by means of the four screws For further advice on mounting the terminal box please see the provided documentation 3 5 Control Unit Assembly The control unit contains the register control hardware and provides the opportunity of operatig the register control system by means of a touch screen and a keypad There are d...

Page 18: ...se a housing with climate control must be used The control unit may not be exposed to vibrations when the system is running The floor of the assembly location should be flat and solid and should have an appropriate load capacity Assembly Advice In addition you should consider the following points for the control unit assembly Consider the length of the provided cables Make sure that each door of t...

Page 19: ...d output module Fig 3 6 All relevant information on your register control systems moun ting plates can be found in the customer documentation under MECHA NICAL DRAWINGS Assembly Location Please consider the following when choosing the assembly location The dust or humidity load should be as small as possible The surrounding temperature may not exceed 40 C There must be enough space for electrical ...

Page 20: ...he coupling area between the servo motor and the angle gear of the linear roller with an adequate protection device e g cover permanently Possible consequences of non observance can be serious injury CAUTION Danger of crushing Pinch points can occur between the linear roller being driven by BST eltromat and other machine compo nents e g guide rollers bars dryers etc Consider the motor driven adjus...

Page 21: ...rer The chapter MECHANICAL DRAWINGS in the customer docu mentation includes all important information concerning the integration of the drives into the complete machine 3 8 Laying and connecting cables This chapter gives only basical advice on how to lay and to connect the provided cables For further information on electrical installation works see chapter E CAD plans in the customer documentation...

Page 22: ...mer documentation Connecting cables WARNING Electrical voltage Ensure safety at the connection points by means of de energizing the circuits Death or serious injury can be consequences of non observance STOP De energize the concerned circuits in order to avoid damages on the system Basic principle for all cables Plug in jack coupling and screw secure it ...

Page 23: ...Insert the cables through the cable entry in the socket of the control cabinet Fix the cables at the strain relief rail to protect the cables from mechanical stress Connect the shield with the ground bar and fix it with a cable clamp Fig 3 9 For further information on electrical installation works see chapter E CAD plans in the customer documentation ...

Page 24: ...n or indirectly via the BST eltromat router as an interface In the following subsections operation and requirements of both versions are described 4 1 Integration of the BST eltromat router INSYS MoRoS Modem The BST eltromat router INSYS MoRoS Modem serves as an interface between the BST eltromat systems on site and the customer network LAN It allows a remote service connection with the highest sa...

Page 25: ...customer In this case the BST eltromat router operates as an ADSL router 4 2 Direct network integration of an BST eltromat system Using this variant the BST eltromat system on site is directly connected to the network LAN of the client The software TeamViewer is used for remote service The TeamViewer client is installed on both the BST eltromat system and on the computer of the BST eltromat servic...

Page 26: ...ocated to the BST eltromat router in the customer network Alternatively a dynamic IP address DHCP can be used for remote service 2 corresponding netmask 3 Standard Gateway address in the customer LAN Alternative If it is not possible to integrate the BST eltromat system into the customer network a separate ADSL access including ADSL modem can be provided alternatively by the customer ...

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