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3

INSTALLATION

Specifications for this unit in residential new construction market

require the outdoor unit, indoor unit, refrigerant tubing sets,
metering device, and filter drier listed in presale literature. There

can be no deviation. Consult the Application Guideline and
Service Manual – Air Conditioners and Heat Pumps Using Puron

Refrigerant to obtain required unit changes for specific

applications and for R--22 retrofit.

STEP 1

Check Equipment and Job Site

Unpack Unit

Move to final location. Remove carton taking care not to damage
unit.

Inspect Equipment

File claim with shipping company prior to installation if shipment

is damaged or incomplete. Locate unit rating plate on unit corner

panel. It contains information needed to properly install unit.
Check rating plate to be sure unit matches job specifications.

STEP 2

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad, tie

down bolts should be used and fastened through knockouts
provided in unit base pan. Refer to unit mounting pattern in Fig.

3 to determine base pan size and knockout hole location.
For hurricane tie downs -- contact your local distributor for

details and PE (Professional Certification), if required by local

authorities.
On rooftop applications, mount on level platform or frame. Place

unit above a load--bearing wall and isolate unit and tubing set
from structure. Arrange supporting members to adequately

support unit and minimize transmission of vibration to building.

Consult local codes governing rooftop applications.
Roof mounted units exposed to winds may require wind baffles.

Consult the Application Guideline and Service Manual --
Residential Split System Air Conditioners and Heat Pumps Using

Puron Refrigerant for wind baffle construction.

NOTE

: Unit must be level to within

±

2

_

(

±

3/8 in./ft.) per

compressor manufacturer specifications.

STEP 3

Clearance Requirements

When installing, allow sufficient space for airflow clearance,

wiring, refrigerant piping, and service. Allow 30--in. clearance to

service end of unit and 48 in. above unit. For proper airflow, a
6--in. clearance on 1 side of unit and 12 in. on all remaining sides

must be maintained. Maintain a distance of 24 in. between units.
Position so water, snow, or ice from roof or eaves cannot fall

directly on unit.

3/8---in. Dia. Tiedown

Knockouts in Basepan

(2) Places

View From Top

UNIT BASE PAN

DIMENSIONS

TIEDOWN KNOCKOUT LOCATIONS

A

B

C

26 X 26

9–1/8

4–7/16

21–1/4

31–1/2 X 31–1/2

9–1/8

6–9/16

24–11/16

35 X 35

9–1/8

6–9/16

28–7/16

A05177

Fig. 3

---

Tiedown Knockout Locations

On rooftop applications, locate unit at least 6 in. above roof
surface.

STEP 4

Operating Ambient

The minimum outdoor operating ambient in cooling mode is

55

_

F, and the maximum outdoor operating ambient in cooling

mode is 125

_

F.

STEP 5

Install TXV

NOTE

: Applies to non--TXV and R--22 TXV indoor units only.

If installing a rated and approved indoor coil without a factory
installed Puron TXV, remove and replace the fixed orifice or
R--22 TXV expansion device with a hard shutoff Puron TXV.
The thermostatic expansion valve is specifically designed to
operate with Puron refrigerant. Do not use an R--22 TXV. An

existing R--22 TXV must be replaced with a factory--approved

TXV specifically designed for Puron refrigerant.

CAUTION

!

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
To avoid improper performance and possible

equipment failure, all indoor coil units must be

installed with a hard shut off Puron TXV metering

device.

IMPORTANT

: TXV should be mounted as close to the indoor

coil as possible and in a vertical, upright position. Avoid
mounting the inlet tube vertically down. Valve is more
susceptible to malfunction due to debris if inlet tube is facing
down. A factory--approved filter drier must be installed in the
liquid line.

123A

/124A

Summary of Contents for Legacy 123A

Page 1: ...ECOMMENDATIONS 2 INSTALLATION 3 9 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Install TXV 3 4 Step 6 Make Piping Connections 5 7 Step 7 Make Electrical Connections 7 8 Step 8 Compressor Crankcase Heater 8 Step 9 Install Electrical Accessories 8 Step 10 Start Up 9 Step 11 Check Charge 9 Step 12 Final Checks 9 TECH ...

Page 2: ...ate at higher pressures than standard R 22 systems To avoid damage to the unit or possible personal injury do not use R 22 service equipment or components on Puron refrigerant equipment INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operati...

Page 3: ...t per compressor manufacturer specifications STEP 3 Clearance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 30 in clearance to service end of unit and 48 in above unit For proper airflow a 6 in clearance on 1 side of unit and 12 in on all remaining sides must be maintained Maintain a distance of 24 in between units Position so...

Page 4: ...lacing TXV on R 22 Indoor Coil 1 Pump system down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabinet 3 Remove TXV support clamp using a 5 16 in nut driver Save the clamp 4 Remove R 22 TXV using a backup wrench on flare connections to prevent damage to tubing 5 Using wire cutters cut equalizer tube off flush with vapor tube inside cabinet 6 Remove b...

Page 5: ...ndition Rated tubing diameters shown in Table 1 recommended up to 80 ft See Product Data for acceptable alternate vapor diameters and associated capacity losses For tubing requirements beyond 80 ft substantial capacity and performance losses can occur Following the recommendations in the Longline Guideline Residential Split System Air Conditioners and Heat Pumps Using Puron Refrigerant will reduce...

Page 6: ...id tube to the indoor coil 2 Wrap filter drier with damp cloth 3 Braze filter drier to above 5 liquid tube Flow arrow must point towards indoor coil 4 Connect and braze liquid refrigerant tube to the filter drier A05178 Fig 5 Liquid Line Filter Drier Refrigerant Tubing Connection Outdoor Connect vapor tube to fitting on outdoor unit vapor service valves see Table 1 Connect and braze the 3 8 coupli...

Page 7: ...tdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal Pay close attention to feeder tubes making sure wire ties on feeder tubes are secure and tight STEP 7 Make Electrical Connections WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Do not supply power to unit with compressor terminal box...

Page 8: ...ermostat is located more than 100 ft from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must be NEC Class 1 and must be separated from incoming power leads Use furnace transformer fan coil transformer or accessory transformer for control power 24 v 40 va minimum NOTE Use of available 24 v accessories may exceed the minimu...

Page 9: ...lower relay Compressor and motors stop If indoor unit is equipped with a time delay relay circuit the indoor blower will run an additional 90 sec to increase system efficiency STEP 11 Check Charge Unit Charge Factory charge and charging method are shown on unit information plate Charge Puron units with cylinder in inverted position and a commercial type metering device in manifold hose Charge refr...

Page 10: ...ire connections On On On Off Off Off No 230V power to unit Check 230V disconnect circuit breaker Check 230V L1 L2 wire connections On On On On Off Off Contactor open Check Contactor and replace if necessary Check contactor wire connections On On On On On Off Compressor not running Check for compressor protector trip capacitor fault faulty connections or compressor fault SEE BELOW On On On On On On...

Page 11: ... 78 76 74 72 70 68 266 80 78 76 74 72 70 274 82 80 78 76 74 72 283 84 82 80 78 76 74 291 86 84 82 80 78 76 299 88 86 84 82 80 78 308 90 88 86 84 82 80 317 92 90 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 100 98 96 94 92 374 104 102 100 98 96 94 384 106 104 102 100 98 96 395 108 106 104 102 100 98 406 110 108 106 104 102 100 416 112 ...

Page 12: ... S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do NOT use an R 22 TXV S If indoor unit is equipped with...

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