Bryant EVOLUTION 577D----A Installation Instructions Manual Download Page 25

25

EVOLUTION CONTROLLED LOW AMBIENT COOLING

NOTE

: When this unit is operating below 55

_

F (13

°

C) outdoor

temperature, provisions must be made for low ambient operation.
This unit is capable of low ambient cooling down to 0

_

F (--18

°

C).

ONLY when using the Evolution control. A low ambient kit is not
required, and the outdoor fan motor does not need to be replaced
for Evolution controlled low ambient operation.

Low ambient

cooling must be enabled in the UI set--up.

Fan may not begin to

cycle until about 40

_

F (4

°

C).OAT. Fan will cycle based on coil

and outdoor air temperature. Evolution controlled low ambient
mode operates as follows:

S

In high stage, fan is off when outdoor coil temp is <outdoor air
temperature plus 3

_

F (1.7

_

C) or outdoor fan has been ON for 30

minutes. (Fan is turned off to allow refrigerant system to
stabilize.)

S

In low stage, fan is off when outdoor coil temp is <outdoor air
temperature plus 1

_

F (.6

_

C) or outdoor fan has been ON for 30

minutes. (Fan is turned off to allow refrigerant system to
stabilize.)

S

In high stage and low stage, fan is on when outdoor coil temp >
outdoor air temperature plus 25

_

F (13.8

_

C) or outdoor coil temp

> 80

_

F (27

_

C) or if outdoor fan has been OFF for 30 minutes.

(Fan is turned on to allow refrigerant system to stabilize.)

S

Low--pressure switch is ignored for first 3 minutes during low
ambient start up. After 3 minutes, if LPS trips, then outdoor fan
motor is turned off for 10 minutes with the compressor running. If
LPS closes within 10 minutes then cooling continues with the
outdoor fan cycling per the coil temperature routine listed above
for the remainder of the cooling cycle. If the LPS does not close
within 10 minutes, then the normal LPS trip response (shut down
cooling operation and generate LPS trip error) will occur.

DEHUMIDIFICATION MODE
This Evolution system can be used to dehumidify the living space.

See UI Installation Instructions for more details.
SEQUENCE OF OPERATION--GAS HEAT

NOTE

: Evolution control must be grounded for proper operation

or control will lock out.

NOTE

: If a power interruption occurs during a call for heat, the

control will start a 90--second blower only ON period two seconds
after power is restored, if the UI is still calling for gas heating. The
amber LED light will flash code 12 during the 90--second period,
after which the LED will be ON continuously, as long as no faults
are detected. After the 90--second period, the unit will respond to
the UI normally.
GAS HEAT MODE AND ADJUSTMENTS
When the UI calls for gas heat, the Evolution furnace board

performs a self--check, verifies the pressure switch is open, and

starts the inducer on high speed.

1. Inducer Pre--purge Period: When the inducer motor comes

up on high speed, the pressure switch closes, and the
Evolution ignition control on the furnace board begins a 15
second pre--purge period. If the pressure switch fails to

remain closed, the inducer will remain running. After the
pressure switch re--closes, the Evolution ignition control

will begin a 15 second pre--purge period.

2. Trial--For--Ignition Sequence: The spark igniter will spark

for 3 seconds. The main gas valve relay contact closes to

energize the gas valve on low stage. After 5 seconds, the
igniter is de--energized and a 2--second flame--proving

period begins. NOTE: The unit always lights on high
speed inducer and low stage gas valve operation.

3. Flame--Proving: When the burner flame is proved at the

flame--proving sensor, the furnace control determines what
heating stage to run based on feedback from the UI. If the

UI is asking for low stage gas heat, the ignition control will
change the inducer speed to low speed and keep the gas

valve energized on low stage. If the UI is asking for high
stage gas heat, the ignition control will maintain running the
inducer on high speed and energize the gas valve’s high

stage relay to increase gas flow.

If the burner flame is not proved within 2 seconds, the control will

close the gas valve and repeat the ignition sequence up to 3 more
Trials--For--Ignition before going to Ignition--Lockout. Lockout

will reset automatically after 3 hours, by momentarily interrupting

230 VAC power, or by interrupting 24 VAC power at SEC1 or
SEC2 to the furnace board.
If flame is proved when there should be no flame present, control
will lock out of Gas--Heating mode and operate the inducer motor

until flame is no longer proved.

4. Blower--On Delay:

If the burner flame is proven,

approximately 37 seconds after the gas valve is opened the
Indoor Blower is turned on to the appropriate speed for the

gas heating stage.

Simultaneously, the humidifier terminal HUM and electronic air

cleaner terminal EAC--1 are energized throughout the heating
cycle.

NOTE

:

EAC--2 terminal is common with L2 and will have

115VAC--to--ground when unit is powered.

5. Blower--Off Delay: When the call for gas heat is satisfied,

the gas valve is de--energized, stopping the flow of gas to
the burners, and de--energizing the HUM terminal. The

inducer motor will remain on for a 4--second post--purge
period. The indoor blower and air cleaner terminal EAC--1

will remain energized for 90, 120, 150, or 180 seconds
(depending on selection of blower--off delay selected in the

UI). The factory--set default is 120--second blower--OFF
delay.

CHECK GAS INPUT (NATURAL GAS)

UNIT DAMAGE HAZARD

Failure to follow this caution may result in component

damage.

Do not

redrill an orifice. Improper drilling (burrs,

out--of--round holes, etc.) can cause excessive burner noise

and misdirection of burner flame. If orifice hole appears
damaged or it is suspected to have been redrilled, check

orifice hole with a numbered drill bit of correct size.

!

CAUTION

FIRE HAZARD

Failure to follow this warning could result in personal

injury, death and/or property damage.
DO NOT bottom out gas valve regulator adjusting screws.

This can result in unregulated manifold pressure and result

in excess overfire and heat exchanger failures.

!

WARNING

577D

--

--

A

Summary of Contents for EVOLUTION 577D----A

Page 1: ...2 High Voltage Connections 12 Routing Power Leads Into Unit 12 Connecting Ground Lead to Ground Screw 12 Routing Control Power Wires 13 Accessory Installation 13 Special Procedures for 208 v Operation...

Page 2: ...rooftop or on cement slab See Fig 4 for roof curb dimensions Standard units can be converted to downflow vertical discharge configurations for rooftop applications Models with an N in the thirteenth...

Page 3: ...in 1219 mm above the unit top The maximum horizontal extension of a partial overhang must not exceed 48 in 1219 mm IMPORTANT Do not restrict outdoor airflow An air restriction at either the outdoor ai...

Page 4: ...sepan units G H C B A F D E G H A09414 UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 27...

Page 5: ...5 A09556 Fig 5 577D A24 30 Unit Dimensions 577D A...

Page 6: ...6 A09557 Fig 6 577D A36 60 Unit Dimensions 577D A...

Page 7: ...Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface instructions for...

Page 8: ...1750 Max 1600 1600 1600 2000 2000 2000 Furnace gas ht airflow Low Stage 815 1215 1255 845 1215 1255 Furnace gas ht airflow High Stage 1385 1885 1875 1300 1910 1920 Size in mm 11x10 279x254 11x10 279x...

Page 9: ...shackles clevis pins and straps to the base rails of the unit Be sure materials are rated to hold the weight of the unit See Fig 7 3 Attach a clevis of sufficient strength in the middle of the straps...

Page 10: ...unit from factory Insure openings are air and watertight The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air c...

Page 11: ...1 2 in FPT gas inlet on the unit gas valve For natural gas applications the gas pressure at unit gas connection must not be less than 4 0 IN W C or greater than 13 IN W C while the unit is operating F...

Page 12: ...or within sight from the unit Refer to the unit rating plate NEC and local codes for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect...

Page 13: ...door Air Temperature Sensor OAT EQUIPMENT OPERATION HAZARD The installation of an outdoor air temperature sensor OAT using the Evolution control board OAT terminals is required Many Evolution features...

Page 14: ...GROUND SCREW IN SPLICE BOX YEL BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299...

Page 15: ...15 FURNACE BOARD HP AC BOARD A09108 Fig 13 Control Plate A06357 Fig 14 Control Voltage Wiring Connections 577D A...

Page 16: ...llow 5 minutes to elapse then light unit b Make sure that condenser fan blade is correctly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hu...

Page 17: ...laced 4 Passing all of the tests motor control module alone can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Par...

Page 18: ...18 A10217C Fig 16 Connection Wiring Schematic 577D A Single Phase Gas Inputs 040 060 090 kBtu hr 577D A...

Page 19: ...19 A10217L Fig 16 Cont Ladder Wiring Schematic 577D A Single Phase Gas Inputs 040 060 090 kBtu hr 577D A...

Page 20: ...20 A10219C Fig 17 Connection Wiring Schematic 577D A Single Phase Gas Inputs 115 130 kBtu hr 577D A...

Page 21: ...21 A10219L Fig 17 Cont Ladder Wiring Schematic 577D A Single Phase Gas Inputs 115 130 kBtu hr 577D A...

Page 22: ...onger than 3 minutes code changes to lockout 13 If open less than 3 minutes status code 33 continues to flash until blower shuts off Check for loose blower wheel restricted vent excessive wind dirty f...

Page 23: ...EQUENCE OF OPERATION COOLING OPERATION With a call for first stage cooling the outdoor fan and low stage compressor are energized If low stage cannot satisfy cooling demand high stage cooling is energ...

Page 24: ...d has failed Control board needs to be replaced Brown Out 230 v 46 Line voltage 187v for at least 4 seconds Compressor and fan operation not allowed until voltage 190v Verify line voltage No 230v at U...

Page 25: ...ils to remain closed the inducer will remain running After the pressure switch re closes the Evolution ignition control will begin a 15 second pre purge period 2 Trial For Ignition Sequence The spark...

Page 26: ...d local codes or contact your distributor to determine the required orifice size 2 Adjust manifold pressure to obtain low stage input rate See Fig 19 a Turn off gas supply to unit b Remove pipe plug o...

Page 27: ...result of step f by Btu heating value of the gas to obtain total measured input shown in Table 6 Consult the local gas supplier if the heating value of gas is not known EXAMPLE Assume a 90 000 high s...

Page 28: ...m problem in the case of a gas component failure To initiate the component test procedure ensure that there are no UI inputs to the control the ABCD connector can be removed from the Evolution control...

Page 29: ...the Refrigeration Service Techniques Manual Refrigerants Section NO CHARGE Check for leak Use standard evacuating techniques After evacuating system weigh in the specified amount of refrigerant refer...

Page 30: ...30 A06360 Fig 22 Non Communicating Emergency Cooling Heating Wiring Connections A09109 Fig 23 Cooling Charging Table Subcooling 577D A...

Page 31: ...ructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional size and type as originally install...

Page 32: ...ergent and water solution Rinse coils with clear water using a garden hose Be careful not to splash water on motors insulation wiring or air filter s For best results spray condenser coil fins from in...

Page 33: ...switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists If switch must be re...

Page 34: ...ols the following functions Indoor blower operation Gas valve Inducer motor Remote sparker module Pressure switch monitoring gas SYSTEMS COMMUNICATION FAILURE If communication with the Evolution Contr...

Page 35: ...insure thermistor is mounted properly Outdoor air thermistor OAT is field mounted and connected Verify that the OAT has been properly installed 0 10 20 30 40 50 60 70 80 90 0 20 40 60 80 100 120 TEMPE...

Page 36: ...erformance and to minimize possible equipment failure periodic maintenance must be performed on this equipment Frequency of maintenance may vary depending upon geographic areas such as coastal applica...

Page 37: ...550 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE...

Page 38: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Page 39: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Page 40: ...UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY AIR PRES...

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