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8

Table 1 – Physical Data -- Unit 574B (Continued)

UNIT SIZE 574B

048090

048115

048130

060090

060115

060130

NOMINAL CAPACITY (ton)

4

4

4

5

5

5

OPERATING WEIGHT (lb.)

463

463

463

499

499

499

COMPRESSORS

Quantity

Scroll

1

REFRIGERANT (R---410A) Quantity (lb.)

11.5

11.5

11.5

13.5

13.5

13.5

REFRIGERANT METERING DEVICE

TXV

CONDENSER COIL Rows...Fins/in. Face

Area (sq ft)

2...21

17.4

2...21

17.4

2...21

17.4

2...21

19.3

2...21

19.3

2...21

19.3

CONDENSER FAN Nominal Cfm Diameter

(in.) Motor Hp (Rpm)

3300 22 1/4

(1100)

3300 22 1/4

(1100)

3300 22 1/4

(1100)

3300 22 1/4

(1100)

3300 22 1/4

(1100)

3300 22 1/4

(1100)

EVAPORATOR COIL Rows...Fins/in. Face

Area (sq ft)

4...15

4.7

4...15

4.7

4...15

4.7

4...17

5.7

4...17

5.7

4...17

5.7

EVAPORATOR BLOWER Nominal

Airflow (Cfm) Size (in.) Motor (hp)

1400

11x10

3/4 (1075)

1400

11x10

3/4 (1075)

1400

11x10

3/4 (1075)

1710

11x10

1.0 (1040)

1710

11x10

1.0 (1040)

1710

11x10

1.0 (1040)

FURNACE SECTION*

Burner Orifice No. (Qty...Drill Size) Natural

Gas Burner Orifice No. (Qty...Drill Size)

Propane Gas

3...38

3...46

3...33

3...42

3...31

3...41

3...38

3...46

3...33

3...42

3...31

3...41

HIGH---PRESSURE SWITCH (psig) Cut---out

Reset (Auto)

610 +/---15

420 +/---25

LOSS---OF---CHARGE / LOW---PRESSURE

SWITCH (Liquid Line) (psig) Cut---out Reset

(auto)

20 +/---5

45 +/---10

RETURN---AIR FILTERS (in.)†

Throwaway

24x30x1

24x30x1

24x30x1

24x30x1

24x30x1

24x30x1

*Based on altitude of 0 to 2000 ft.

{

Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of

300 ft/minute for high---capacity type. Air filter pressure drop for non---standard filters must not exceed 0.08 in. wc.

This prevents the pan from overflowing. Prime the trap with
water. Connect a drain tube--using a minimum of 3/4--in. PVC or

3/4--in. copper pipe (all field--supplied) -- at the outlet end of the
2--in. trap. Do not undersize the tube. Pitch the drain tube

downward at a slope of at least 1--in. for every 10 ft of horizontal

run. Be sure to check the drain tube for leaks.

1” MIN.

2” MIN.

TRAP

OUTLET

C99013

Fig. 7 -- Condensate Trap

Step 7 — INSTALL FLUE HOOD

The flue hood assembly is shipped in the return section of the
indoor blower compartment (See Fig. 9). Remove the return duct

cover to locate the assembly.
Dedicated low NOx models MUST be installed in California Air
Quality Management Districts where a Low NOx rule exists.
These models meet the California maximum oxides of nitrogen
(NOx ) emissions requirements of 40 nanograms/joule or less as

shipped from the factory.

NOTE

:

Low NOx requirements apply only to natural gas

installations.

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and unit component damage.
The venting system is designed to ensure proper venting. The

flue hood assembly must be installed as indicated in this

section of the unit installation instructions.

!

WARNING

Install the flue hood as follows:

1. This installation must conform with local building codes

and with the National Fuel Gas Code (NFGC), ANSI
Z223.1 (in Canada, CAN/CGA B149.1, and B149.2) or

NFPA (National Fire Protection Association) latest
revision. Refer to Provincial and local plumbing or

wastewater codes and other applicable local codes.

2. Remove flue hood from shipping location (inside the

return section of the blower compartment--See Fig. 9).

Place vent cap assembly over flue panel. Orient screw
holes in vent cap with holes in the flue panel.

3. Secure flue hood to flue panel by inserting a single screw

on the right side and the left side of the hood.

574B

Summary of Contents for 574B

Page 1: ...y Limit Switch Rollout 19 Start Up Cooling Make Adjustments 19 Checking Cooling Control Operation 19 Checking and Adjusting Refrigerant Charge 22 Indoor Airflow and Airflow Adjustments 22 MAINTENANCE 22 26 Air Filter 23 Evaporator Blower and Motor 23 Flue Gas Passageways 23 Induced Draft Combustion Air Blower 23 C99088B Fig 1 Unit 574B Limit Switch 23 Burner Ignition 23 Main Burners 23 Condenser C...

Page 2: ...IPMENT Inspect for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward claim papers directly to transportation company Manufacturer is not responsible for any damage incurred in transit Check all items against shipping list Immediately notify the nearest equipme...

Page 3: ...S in mm Between units power entry side 42 1066 8 Unit and ungrounded surfaces power entry side 36 914 Unit and block or concrete walls and other grounded surfaces control box side 42 1066 8 LEGEND CG Center of Gravity COND Condenser EVAP Evaporator NEC National Electrical Code REQ D Required Note Dimensions are in in mm C99017 UNIT ELECTRICAL CHARACTERISTICS UNIT WEIGHT UNIT HEIGHT IN MM A CENTER ...

Page 4: ...and Ventilation of the National Fuel Gas Code ANSI American National Standards Institute Z223 1 or applicable provisions of local building code In Canada follow sections 7 2 7 3 or 7 4 or Can CGA Canadian Gas Association B149 Installation Codes or applicable provisions of local building code IMPORTANT Do not restrict outdoor airflow An air restriction at either the outdoor air inlet or the fan dis...

Page 5: ... A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 574B024 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 CPRFCURB007A00 14 356 11 279 16 1 2 419 28 3 4 730 574B042 060 CPRFCURB008A00 8 203 16 3 16 411 17 3 8 441 40 1 4 1022 CPRFCURB009A00 14 356 16 3 16 411 17 3 8...

Page 6: ...41 156 Corner Weight 4 177 188 201 Fig 5 574B Corner Weights A 1226 3 48 28 914 1371 36 54 927 57 36 52 PLACE RIGGING STRAPS IN BASEPAN SLOT BELOW HANDHOLDS BEFORE RIGGING SEAL STRIP MUST BE IN PLACE BEFORE PLACING UNIT ON ROOF CURB DUCTS B C99015 UNIT 574B MAXIMUM SHIPPING WEIGHT A B lb kg in mm in mm 024 372 169 22 0 558 5 14 50 368 3 030 372 169 22 0 558 5 14 50 368 3 036 410 186 22 0 558 5 15 ...

Page 7: ...ution to prevent damage when moving the unit Unit must remain in an upright position during all rigging and moving operations The unit must be level for proper condensate drainage therefore the ground level pad or accessory roof curb must be level before setting the unit in place When a field fabricated support is used be sure that the support is level and properly supports the unit Lifting point ...

Page 8: ...nect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in trap Do not undersize the tube Pitch the drain tube downward at a slope of at least 1 in for every 10 ft of horizontal run Be sure to check the drain tube for leaks 1 MIN 2 MIN TRAP OUTLET C99013 Fig 7 Condensate Trap Step 7 INSTALL FLUE HOOD The flue hood assembly is shipped in t...

Page 9: ...n 1 2 in follow recommendations of national codes 3 Apply joint compound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment trap in riser leading to heating section See Fig 8 This drip leg functions as a tra...

Page 10: ...afety checks and power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems NFPA 90A or residence type NFPA 90B and or local codes and ordinances Adhere to the following criteria when selecting sizing and installing the duct system 1 Units are shipped for horiz...

Page 11: ...ate for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect switch box may be mounted on the unit over the high voltage inlet hole when the standard power and low voltage entry points are used See Fig 2 and 3 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as follows to...

Page 12: ... AC HP SIZE SELECT SYSTEM SIZE INSTALLED Factory selected air conditioner size should correspond to capacity of unit installed Installer should verify air conditioner size to ensure that airflow delivered falls within proper range for the size unit installed This applies to all operational modes c SYSTEM TYPE SELECT SYSTEM TYPE INSTALLED Factory selected on 574B for AC Air conditioner For Gas Heat...

Page 13: ...on ACCESSORY INSTALLATION a AUXILIARY TERMINALS The AUX and HUM terminals on the Easy Select Board are tied directly to the G terminal and provide a 24 v signal whenever the G terminal is energized See Fig 12 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of this operating mode do not use these terminals t...

Page 14: ...ing tubing stubs when necessary Oil can ignite when exposed to torch flame WARNING Proceed as follows to inspect and prepare the unit for initial startup 1 Remove access panel 2 Read and follow instructions on all WARNING CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disc...

Page 15: ...rcuit R to W W1 The unit delivers the selected gas heat airflow The IGC will control a 45 sec blower On delay and a 45 sec Off delay Step 3 START UP HEATING AND MAKE ADJUSTMENTS UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the unit being installed Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper any saf...

Page 16: ...just gas input 1 Remove cover screw over regulator adjustment screw on gas valve 2 Turn regulator adjustment screw clockwise to increase gas input or turn regulator adjustment screw counterclockwise to decrease input Manifold pressure must be between 3 4 and 3 6 in wc Unsafe operation of the unit may result if manifold pressure is outside this range Personal injury or unit damage may result FIRE A...

Page 17: ...17 A07012 Fig 18 208 230 1 60 Wiring Diagram Unit 574B 574B ...

Page 18: ...18 A07013 Fig 19 208 230 3 60 Wiring Diagram Unit 574B 574B ...

Page 19: ...ners and pilot The blower motor continues to run until LS resets When the air temperature at the limit switch drops to the low temperature setting of the limit switch the switch closes and completes the R control circuit The electric spark ignition system cycles and the unit returns to normal heating operation AUXILIARY LIMIT SWITCH ROLLOUT The function of the switch is to close the main gas valve...

Page 20: ...52 49 46 44 524 132 127 122 117 112 3612 56 53 50 47 45 534 134 129 124 119 114 3681 56 54 51 48 45 8 Add Charge if the measured temperature is higher than the table value 5 Interpolate if the Outdoor ambient temperature lies in between the table values Extrapolate if the temperature lies beyond the table range 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3...

Page 21: ...1610 Table 9 574B Gas Heating ECM Airflow Small Cabinet EASY SELECTt BOARD SETTING CFM 700 800 1100 1250 Unit Size External Static Pressure in wc 0 0 0 4 0 4 0 7 0 7 1 0 0 0 0 4 0 4 0 7 0 7 1 0 0 0 0 4 0 4 0 7 0 7 1 0 0 0 0 4 0 4 0 7 0 7 1 0 Gas Heat Size 024 040 855 770 710 060 1020 890 835 030 040 880 840 805 060 1030 970 910 036 060 1035 995 955 090 1170 1110 1025 Table 10 574B Gas Heating ECM ...

Page 22: ...usted properly ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before making any indoor wiring adjustments shut off gas supply Then disconnect electrical power to the unit WARNING Airflow can be changed by changing the selection pins on the Easy Select circuit board MAINTENANCE To ensure continuing high performance and to minimize the possibility of ...

Page 23: ...r Blower section 2 Remove the 3 screws holding the blower housing to the flue collector box cover See Fig 23 3 Remove the 12 screws holding the flue collector box cover See Fig 24 to the heat exchanger assembly Inspect the heat exchangers 4 Clean all surfaces as required using a wire brush COMBUSTION AIR BLOWER Clean periodically to assure proper airflow and heating efficiency Inspect blower wheel...

Page 24: ...and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the pan Flush the pan and drain tube with clear water Do not splash water on the insulation motor wiring or air filter s If the drain tube is restricted clear it with a plumbers snake or similar probe device Ensure that the auxiliary drain port above the drain tube is al...

Page 25: ...y from the motor end 1 8 in of motor shaft will be visible See Fig 15 6 Ensure that setscrew engages the flat area on the motor shaft when tightening 7 Replace grille ELECTRICAL CONTROLS AND WIRING Inspect and check the electrical controls and wiring annually Be sure to turn off the gas supply and then the electrical power to the unit Remove access panel to locate all the electrical controls and w...

Page 26: ...f possible for most troubleshooting techniques Refrigerants present additional safety hazards FIRE EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Wear safety glasses and gloves when handling refrigerants Keep torches and other ignition sources away from refrigerants and oils WARNING The scroll compressor pumps refrigerant throughout the sys...

Page 27: ...ate with Puron S Puron refrigerant cylinders are rose colored S Recovery cylinder service pressure rating must be 400 psig DOT 4BA400 or DOT BW400 S Puron systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose when charging into suction line with compressor operating S Manifold sets should be 700 psig high side and 180 psig low side with 550 ps...

Page 28: ...etermine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat se...

Page 29: ...in three minutes after blower off delay timing in heat ing mode Ensure unit is fired on rate ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operation of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the ra...

Page 30: ...MP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTION ___________PSIG SUCTION LINE TEMP ___________ REFRIGERANT DISCHARGE ___________PSIG DISCHARGE TEMP ___________ VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS GAS HEAT TEMPERATURE RISE TEMPERATURE RIS...

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