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CAUTION:

If a flexible connector is required or al-

lowed by the authority having jurisdiction, black iron
pipe shall be installed at the gas valve and extend a
minimum of 2 in. outside the furnace casing.

Piping should be pressure tested in accordance with local and
national plumbing and gas codes before the furnace has been
attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas
supply pipe must be disconnected from the furnace and capped
before the pressure test. If the test pressure is equal to or less than
0.5 psig (14-in. wc), close the manual shut-off valve located on the
gas valve before the test. It is recommended that the ground joint
union be loosened before pressure testing.

WARNING:

Never purge a line into a combustion

chamber. Never use matches, candles, flame, or other
sources of ignition to check for gas leakage. Use a
soap-and-water solution to check for gas leaks. Failure to
follow this warning could result in fire, explosion, per-
sonal injury, or death.

After all connections have been made, purge the lines and check
for gas leakage.

Install a sediment trap in the riser leading to the furnace. Connect
a capped nipple into the lower end of the tee. The capped nipple
should extend below the level of the gas controls. (See Fig. 8.)

Joint compounds (pipe dope) should be applied sparingly and only
to the male threads of the joints. This pipe dope must be resistant
to the action of propane gas.

Install an accessible manual shut-off valve upstream of the furnace
gas controls and within 72 in. of the furnace. A 1/8-in. NPT
plugged tapping, accessible for test gage connection, must be

installed immediately upstream of the gas supply connection to the
furnace and downstream of the manual shut-off valve. Place a
ground joint union between the gas control manifold and the
manual shut-off valve.

WARNING:

Use the proper length of pipes to avoid

stress on the gas control manifold. Failure to follow this
warning could result in a gas leak causing fire, explosion,
personal injury, or death.

CAUTION:

Connecting the gas pipe to the furnace using

a backup wrench to avoid damaging gas controls.

VI.

ELECTRICAL CONNECTIONS

A.

115-v Wiring

Refer to the unit rating plate or Table 5 for equipment electrical
requirements. The control system requires an earth ground for
proper operation.

CAUTION:

Do not connect aluminum wire between

disconnect switch and furnace. Use only copper wire.

WARNING:

The cabinet MUST have an uninterrupted

or unbroken ground according to National Electrical
Code ANSI/NFPA 70-1993 and Canadian Electrical
Code CSA C22.1 or local codes to minimize personal
injury if an electrical fault should occur. This may consist
of electrical wire or conduit approved for electrical
ground when installed in accordance with existing elec-
trical codes. Do not use gas piping as an electrical ground.

Make all electrical connections in accordance with the current
edition of the National Electrical Code ANSI/NFPA 70-1993 and
any local codes or ordinances that might apply. For Canadian

Fig. 7—Filter Positions

A88486

RETURN-AIR

PLENUM

AIRFLOW

ACCESS DOOR

INSTALLATION

POSITION

OF FILTERS

Fig. 8—Typical Gas Pipe Arrangement

A89414

GAS

SUPPLY

MANUAL
SHUTOFF
VALVE

SEDIMENT
TRAP

UNION

—6—

Summary of Contents for 396HAD

Page 1: ...t up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to the pot...

Page 2: ...rther information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 2...

Page 3: ...it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When a furnace is installed in...

Page 4: ...t opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 Btuh of total input rating for all equipment in the enclosure If...

Page 5: ...nnected to the furnace install the filters in a V formation inside the return air plenum See Fig 7 V GAS PIPING Gas piping must be installed in accordance with national and local codes Refer to the cu...

Page 6: ...hin 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manua...

Page 7: ...link FL and limit switch LS to energize R With the furnace pilot lit the thermocouple will energize the thermal magnet circuit of gas valve GV permitting gas flow to the remaining portion of the gas...

Page 8: ...h lighting operating instructions on the furnace The pilot flame should be soft blue in color and surround 3 8 in to 1 2 in of the thermocouple element tip The flame must never come in contact with an...

Page 9: ...IVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMI...

Page 10: ...FOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 Ft and 22 000 Btuh Per Burner GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 56 0 58 0 60 0 62 0 64 0 66 0...

Page 11: ...uld be clear blue almost transparent See Fig 13 d High altitudes In the U S A gas input on rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for eac...

Page 12: ...ingertight position only c Tighten thermocouple connection 1 4 turn with wrench d Relight pilot by following lighting instructions on the furnace 2 Check primary limit control This control shuts off t...

Page 13: ...essure switch is functioning properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxiliary limits a Turn off 115 v power to...

Page 14: ...1993 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 35003b Catalog No BDP 3339 607...

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