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9

5. Connect field-supplied 1/2-in. 

ID tube to upper inducer housing 
drain connection.

29

30

6. Insert field-supplied funnel into 

tube.

7. Pour 1 quart of antifreeze into 

funnel/tube. Antifreeze should run 
through inducer housing, overfill 
condensate trap, and flow into 
open field drain. (See Fig. 30.)

8. Remove funnel and tube from 

inducer housing and replace drain 
connection cap and clamp.

9. Replace main furnace door. 

(See Fig. 25.)

10. Propylene glycol need not be 

removed before restarting furnace.

A CHECK-UP 
CHECKLIST

Your furnace represents an important 
investment in your family’s comfort 

and your home’s value. To keep it 
performing properly and to prevent  
future problems, have a trained service 
specialist give your furnace a profes-
sional check-up annually. The follow-
ing checklist can be used as a guideline 
to proper service:
• Inspect all flue gas passages, burn-
ers, heat exchangers, coupling 
box(es), and inducer assembly.
• Inspect all combustion-air and vent 
piping inside structure and vent pipe 
termination outside the structure.
• Check gas pipes leading to and 
inside of your furnace for leaks.
• Inspect and clean the blower motor 
and wheel.

NOTE

: The inducer and blower motors 

are pre-lubricated and require no addi-
tional lubrication. These motors can be 
identified by the absence of oil ports on 
each end of the motor.
• Inspect and change or clean air fil-
ter(s) if necessary.
• Inspect all supply- and return-air 
ducts for obstructions, air leaks, and 
insulation. Remedy any problem when 
necessary.
• Inspect the return-air duct connec-
tion(s) at the furnace to ensure it is 
physically sound, sealed to the furnace 
casing, and terminates outside the 
space containing the furnace.
• Inspect electrical wiring, connec-
tions, and components for loose 
connections.
• Perform an operational checkout to 
determine whether your furnace is  
working properly and if it requires 
adjustments.
• Inspect all condensate drain tubes 
and condensate trap assembly for 
leaks. The condensate removal system 
should be cleaned annually by a quali-
fied service agency. Refer to the Ser-
vice and Maintenance Instructions for 
further information.
• Examine the physical support of the 
furnace. The support should be sound 
with no cracks, sagging, gaps, etc. 
around the base.

• Check furnace for any obvious signs 
of deterioration.

BEFORE YOU REQUEST 
A SERVICE CALL

If your furnace is not operating or not 
performing properly, you may save

the expense of a service call by check-
ing a few things yourself before calling 
for service.

This furnace has an LED operation 
and fault code status display to aid the 
installer, service technician, or home-
owner while installing or servicing the 
unit. The LED code can be seen by 
removing the access door and viewing 
LED(s) through the view port in the 
blower access panel.

NOTE:

 Record the LED status code 

BEFORE removing the blower access 
door or turning off 115-v power to the 
furnace. Removing the blower access 
door or turning off the 115-v power will 
end the LED status code display and 
erase the code from the control’s 
memory. 

FOR INSUFFICIENT AIRFLOW:

• Check for dirty air filter(s).

• Check for blocked return-air or sup-
ply-air grilles throughout your home. 
Ensure they are open and unobstructed.

If problem still exists, call your dealer 
for service.

IF FURNACE FAILS TO OPERATE:

Follow this checklist step by step, 
advancing to the next step only if fur-
nace fails to start.

• Check thermostat for proper tem-
perature. Is thermostat set above room 
temperature?

• Is thermostat set to HEAT?

• Check fuses and circuit breakers. Is 
electrical supply on?

• Is manual shutoff valve in gas supply 
pipe in open position? (Follow start-up 
procedures if you open gas valve.)

NOTE:

 Turn off electrical supply 

before continuing with checklist.

• Is control switch on gas valve in ON 
position? (Follow start-up procedures 
if you must reset switch to ON posi-
tion.)

• Check manual reset flame rollout 
switch located on the burner box. 
(See Fig. 2.) If furnace has experienced 
high temperature conditions, this 
switch will shut off the furnace. Reset 
it by pushing the button on the switch. 
If it trips again, shut down the furnace 
and call for service. See  “Shutting 
Down Your Furnace” section in this 
manual.

Summary of Contents for 345MAV

Page 1: ...reference Do not use this furnace if any part has been under water A flood damaged furnace is extremely dangerous Attempts to use the furnace can result in fire or explosion A qualified service agency...

Page 2: ...d on stan dard U S Department of Energy test procedures MODEL 345MAV FURNACE TABLE OF CONTENTS WELCOME TO A NEW GENERATION OF COMFORT 2 GENERAL FURNACE SAFETY 2 FURNACE COMPONENTS 3 SAFETY CONSIDERATI...

Page 3: ...re for added safety Condensate drain connection Collects moisture condensed from burned gases for disposal into home drain system Location in furnace varies Heavy duty blower Circulates air across the...

Page 4: ...s may be combustible This furnace contains SAFETY DEVICES which must be MANU ALLY RESET If the furnace is left un attended for an extended period of time have it checked periodically for proper operat...

Page 5: ...Replace main furnace door See Fig 12 8 Turn ON electrical supply to the furnace and wait 1 minute See Fig 13 9 Open the external manual gas valve See Fig 14 10 Set room thermostat to a tempera ture s...

Page 6: ...recautions that may apply With proper maintenance and care your furnace will operate economically and dependably Instructions for basic mainte nance are found on this and the following pages However b...

Page 7: ...g dirt from the filter See Fig 23 22 23 5 Inspect the filter If torn replace it NOTE If washable filter that was shipped with the furnace has been replaced with an electronic air cleaner EAC refer to...

Page 8: ...and remainder of furnace for dirt rust soot or scale 3 Inspect the combustion air and vent PVC pipes for sags holes cracks or disconnections Hori zontal portions of vent pipe must slope downward towa...

Page 9: ...uld be cleaned annually by a quali fied service agency Refer to the Ser vice and Maintenance Instructions for further information Examine the physical support of the furnace The support should be soun...

Page 10: ...furnace still fails to operate call your service representative For your convenience record the fur nace product and serial numbers on back page Should you ever require ser vice you will have ready ac...

Page 11: ...11...

Page 12: ...IN 46231 12 Printed in U S A Catalog No 5334 519 10 03 INSTALLATION DATA Date Installed Dealer Name Address City State Zip Telephone FURNACE Product No Model No Serial No AIR CONDITIONER OR HEAT PUMP...

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