Bryant 030-060 Installation And Service Instructions Manual Download Page 5

3. Place each of the 4 metal lifting brackets into the rigging

holds in the composite pan.

4. Thread lifting bracket strapping around bottom perimeter of

unit as follows:

a. Open lever of tension buckle (ratchet type).

b. Feed strapping through tension buckle as shown in Fig.

8.

c. Pull strapping through tension buckle unit taut.

d. Snap lever down to lock strap in tension buckle. To

release strapping, squeeze safety latch, lift lever, and pull
webbing outward.

5. Tighten the tension buckle until it is taut. Lifting brackets

must be secure in the rigging holds.

6. Attach field-supplied clevis or hook of sufficient strength to

hole in the lifting bracket (See Fig. 8).

7. Attach the 2 safety straps directly to the clevis or hook at the

4 rigging brackets.

DO NOT

attach the safety straps to the

lifting brackets (See Fig. 8).

8. Position lifting point directly over the unit’s center of

gravity.

9. Lift unit. When unit is directly over the roof curb, remove

the 2 safety straps. Lower the equipment onto the roof curb.

V.

SELECT AND INSTALL DUCTWORK

The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of
non-residence type air conditioning and ventilating systems, NFPA
90A or residence type, NFPA 90B and/or local codes and
ordinances.

Select and size ductwork, supply-air registers, and return air grilles
according to ASHRAE (American Society of Heating, Refrigera-
tion, and Air Conditioning Engineers) recommendations.

The unit has duct flanges on the supply- and return-air openings on
the side of the unit.

When designing and installing ductwork, consider the following:

WARNING:

For vertical supply and return units, tools

or parts could drop into ductwork and cause serious injury
or death. Install a 90 degree turn in the return ductwork
between the unit and the conditioned space. If a 90 degree
elbow cannot be installed, then a grille of sufficient
strength and density should be installed to prevent objects
from falling into the conditioned space. Units with
electric heaters require 90 degree elbow in supply duct.

1. All units should have field-supplied filters or accessory

filter rack installed in the return-air side of the unit.
Recommended sizes for filters are shown in Tables 1 and 2.

2. Avoid abrupt duct size increases and reductions. Abrupt

change in duct size adversely affects air performance.

IMPORTANT:

Use flexible connectors between ductwork and

unit to prevent transmission of vibration. Use suitable gaskets to
ensure weather tight and airtight seal. When electric heat is
installed, use fireproof canvas (or similar heat resistant material)
connector between ductwork and unit discharge connection. If
flexible duct is used, insert a sheet metal sleeve inside duct. Heat
resistant duct connector (or sheet metal sleeve) must extend 24-in.
from electric heater element.

Fig. 4—Corner Weights (in Pounds)

CORNER WEIGHTS (SMALL CABINET)

CORNER WEIGHTS (LARGE CABINET)

Model

601A

Unit

30

36

42

Model

601A

Unit

48

60

Total Weight

287

291

323

Total Weight

353

418

Corner Weight 1

66

67

83

Corner Weight 1

76

90

Corner Weight 2

54

55

55

Corner Weight 2

49

58

Corner Weight 3

62

63

78

Corner Weight 3

96

114

Corner Weight 4

105

106

107

Corner Weight 4

132

156

CORNER WEIGHTS (Small Cabinet)

CORNER WEIGHTS (Large Cabinet)

Model

602A

Unit

30

36

Model

602A

Unit

42

48

60

Total Weight

320

328

Total Weight

350

375

428

Corner Weight 1

63

64

Corner Weight 1

75

81

92

Corner Weight 2

74

76

Corner Weight 2

49

52

60

Corner Weight 3

56

58

Corner Weight 3

95

102

116

Corner Weight 4

127

130

Corner Weight 4

131

140

160

C00071

1

2

4

3

x

y

—5—

Summary of Contents for 030-060

Page 1: ...ntrols and wiring 20 Refrigerant circuit 20 Indoor airflow 20 Metering device 20 Liquid line strainers 22 High Flow Valves 22 Time delay relay 22 Loss of charge switch 22 Check defrost thermostat 22 Defrost Thermostat 22 TROUBLESHOOTING 22 START UP CHECKLIST 22 NOTE TO INSTALLER READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY before installing this unit Also make sure the Owner s Manual and Servi...

Page 2: ...rb is critical for a watertight seal Install gasketing material supplied with the roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in See Fig 6 This is necessary for unit drain to function properly Refer to accessory roof curb installation instructions for additional information as required B SLAB MOUNT Place the unit ...

Page 3: ...02 991 1 19 5 495 3 13 7 348 0 15 0 381 0 601A036 208 230 3 60 460 3 60 291 132 0 37 02 940 3 19 5 495 3 13 7 348 0 13 0 330 2 601A042 208 230 3 60 460 3 60 323 146 5 37 02 940 3 19 7 500 4 14 0 355 6 13 0 330 2 602A030 208 230 3 60 320 145 2 37 02 940 3 19 7 500 4 14 0 355 6 17 6 447 0 602A036 208 230 3 60 460 3 60 328 148 8 37 02 940 3 19 7 500 4 14 0 355 6 16 5 419 1 C00137 3 ...

Page 4: ...8 990 2 19 9 505 5 15 7 398 8 17 0 431 8 601A060 208 230 3 60 460 3 60 418 189 6 38 98 990 2 19 9 505 5 15 7 398 8 17 0 431 8 602A042 208 230 3 60 460 3 60 350 158 8 40 98 1040 9 19 9 505 5 15 7 398 8 16 6 421 6 602A048 208 230 3 60 460 3 60 315 170 1 40 98 1040 9 19 9 505 5 15 7 398 8 18 0 457 2 602A060 208 230 3 60 460 3 60 428 194 1 42 98 1091 7 19 9 505 5 15 7 398 8 17 6 447 0 C00136 4 ...

Page 5: ...nto ductwork and cause serious injury or death Install a 90 degree turn in the return ductwork between the unit and the conditioned space If a 90 degree elbow cannot be installed then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space Units with electric heaters require 90 degree elbow in supply duct 1 All units should have fi...

Page 6: ...bracket must also be used when required by code for hurricane or seismic conditions This bracket is available through Micrometl C00076 Gasket around outer edge Insulated deck pan Gasket around duct S A R A HVACunit base Gasketing outer flange Flashing field supplied Roofing mater ial field supplied Cant strip field supplied Provided with roofcurb Roof Duct wo rk field supplied Insulation field sup...

Page 7: ...ts on the compressor end of the unit Condensate water can be drained directly onto the roof in rooftop installations where permitted or onto a gravel apron in ground level installa tions Install a field supplied condensate trap at end of condensate connection to ensure proper drainage Make sure that the outlet of the trap is at least 1 in lower than the drain pan condensate connection to prevent t...

Page 8: ...8 602A060 NOMINAL CAPACITY ton 2 1 2 3 3 1 2 4 5 OPERATING WEIGHT lb 320 328 350 375 428 COMPRESSOR QUANTITY 1 TYPE SCROLL COMPRESSOR REFRIGERANT R 22 REFRIGERANT METERING DEVICE AccuRater Refrigerant R 22 Quantity lb 6 4 7 0 10 8 10 1 12 3 ORIFICE ID in 0 073 0 076 0 080 0 088 0 093 ORIFICE OD in 0 043 2 0 040 2 0 052 2 0 057 2 0 063 2 OUTDOOR COIL Rows Fins in Face Area sq ft 2 17 10 3 2 17 10 3...

Page 9: ... Do not damage internal components when drilling through any panel to mount electrical hardware con duit etc A HIGH VOLTAGE CONNECTIONS The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for maximum fuse circuit breaker size and minimum circuit amps ampacity ...

Page 10: ...Fig 12 Wiring Schematics 208 230 3 60 C00134 10 ...

Page 11: ...Fig 13 Wiring Schematics 460 3 60 C00135 11 ...

Page 12: ... 0 11 3 15 0 15 0 19 9 10 4 12 0 20 8 24 1 31 3 36 1 41 6 48 0 20 2 20 2 33 2 35 2 46 3 50 3 59 3 65 3 72 2 80 2 25 25 40 40 50 60 60 70 80 90 460 3 60 414 506 6 7 45 0 8 1 8 5 10 15 20 0 6 0 12 0 18 0 24 1 11 0 18 5 26 0 33 5 41 0 15 20 30 35 45 048 208 230 3 60 187 253 14 1 105 1 5 3 5 3 8 5 0 7 5 10 0 11 3 15 0 15 0 20 0 10 4 12 0 20 8 24 1 31 3 36 1 41 6 48 0 22 6 22 6 35 7 37 7 48 7 52 7 61 7...

Page 13: ...59 4 68 3 74 3 81 2 89 2 35 35 50 50 60 60 70 80 90 90 460 3 60 414 506 9 0 62 0 9 3 2 5 10 15 20 6 12 18 24 1 15 4 22 9 30 4 37 9 45 4 20 25 35 40 50 452 5 v 457 7 v 455 2 v LEGEND FLA Full Load Amps LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection RLA Rated Load Amps NOTES 1 In compliance with NEC National Electrical Code requirements for multimotor and combinat...

Page 14: ...tage is 208 v rewire transformer primary as described in Special Procedures for 208 v Operation section E SPECIAL PROCEDURES FOR 208 V OPERATION 1 Disconnect the yellow primary lead from the transformer See unit wiring label See Fig 12 2 Connect the yellow primary lead to the transformer terminal labeled 200 v Indoor blower motor speeds may need to be changed for 208 v operation Refer to indoor ai...

Page 15: ... 6 Each unit system has 2 Schrader type ports one low side Schrader fitting located on the suction line and one high side Schrader fitting located on the compressor dis charge line Be sure that caps on the ports are tight 7 High flow valves are located on the compressor hot gas and suction tubes These valves can not be accessed for service in the field Ensure the plastic caps are in place and tigh...

Page 16: ...charge to nameplate amount This information may be obtained from the physical data table also IMPORTANT When evaluating the refrigerant charge an indi cated adjustment to the specified factory charge must always be very minimal If a substantial adjustment is indicated an abnormal condition exists somewhere in the cooling system such as insuf ficient airflow across either coil or both coils C REFRI...

Page 17: ...lles are open free from obstructions and adjusted properly Airflow can be changed by changing the lead connection of the blower motor Unit 601A and 602A three speed motors except 602A030 are factory wired for low speed operation Unit 602A030 is factory wired for medium speed For 208 230 v Motors The motor leads are color coded as follows 3 SPEED Black high speed Blue medium speed Red low speed To ...

Page 18: ...mproper and dangerous operation Label all wires prior to disconnecting when servicing The minimum maintenance requirements for this equipment are as follows 1 Inspect air filter s each month Clean or replace when necessary 2 Inspect indoor coil drain pan and condensate drain each cooling season for cleanliness Clean when necessary 3 Inspect blower motor and wheel for cleanliness each cooling seaso...

Page 19: ... or bends 2 If fan needs to be removed remove screws holding outdoor air intake grille and remove grille 3 Loosen the setscrew and slide the fan off the motor shaft 4 When replacing fan blade position blade so that the hub is 1 8 in See Fig 19 away from the motor end 1 8 in of motor shaft will be visible TABLE 7 WET COIL AIR DELIVERY UNIT 601A 030 060 DEDUCT 10 PERCENT FOR 208 V UNIT MOTOR SPEED E...

Page 20: ...en and free from obstructions and that the air filter is clean When necessary refer to Indoor Airflow and Airflow Adjustments section to check the system airflow VIII METERING DEVICE Refrigerant metering devices are fixed orifices and are located in the inlet header to the indoor and outdoor coils TABLE 8 WET COIL AIR DELIVERY UNIT 602A 030 060 DEDUCT 10 PERCENT FOR 208 V UNIT MOTOR SPEED EXTERNAL...

Page 21: ... 55 13 65 18 75 24 95 35 105 41 85 29 50JS500090 C00029 Fig 25 Cooling Charging Chart 601A036 Units SUCTION LINE PRESSURE KILOPASCALS SUCTION LINE PRESSURE PSIG 7 1 4 10 16 21 27 SUCTION LINE TEMPERATURE F SUCTION LINE TEMPERATURE C 689 620 551 483 414 345 276 207 100 90 80 70 60 50 40 30 042 60HZ CHARGING CHART 20 0 30 0 40 0 50 0 60 0 70 0 80 0 OUTDOOR TEMP F C 115 46 125 52 45 7 55 13 65 18 75 ...

Page 22: ...justment is necessary NOTE Because these switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists If switch must be removed remove and recover all system charge so that pressure gauges read 0 psi Never open system without breaking vacuum with dry nitrogen XIII CHECK DEFROST THE...

Page 23: ...S SUCTION LINE PRESSURE PSIG 20 0 7 27 21 16 10 4 1 80 0 70 0 60 0 50 0 40 0 30 0 50JX500220 030 60 Hz CHARGING CHART OUTDOOR TEMP F C 125 52 115 46 105 41 95 35 85 29 75 24 65 18 55 13 45 7 SUCTION LINE TEMPERATURE DEG C SUCTION LINE TEMPERATURE DEG F C99032 Fig 29 Cooling Charging Chart 602A 030 Units 689 100 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 207 276 345 414 483 551 620 SUCTION LINE PRESSURE ...

Page 24: ... 0 00 0 00 0 00 0 02 0 04 0 06 0 07 0 09 0 10 0 11 15 kW 0 00 0 00 0 00 0 02 0 04 0 06 0 08 0 10 0 12 0 14 0 16 0 18 20 kW 0 00 0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 LARGE CABINET STATIC CFM 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 5 kW 0 00 0 00 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 0 11 0 12 10 kW 0 00 0 00 0 01 0 02 0 03 0 04 0...

Page 25: ...r Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty outdoor fan motor or capacitor Replace Damaged reversing valve Determine cause and correct Restriction in refrigerant system Locate restri...

Page 26: ...tor has failed IFM operation is intermittent Water dripping into motor Verify proper drip loops in connector wires Connectors not firmly sealed Gently pull wires individually to be sure they are crimped into the housing IFM Indoor Fan Motor START UP CHECKLIST REMOVE AND STORE IN JOB FILE I PRELIMINARY INFORMATION Model No Serial No Date Technician Job Location II PRE START UP ____ Verify that all ...

Reviews: