06-68
MMC2005-001_06A.FM
SECTION 06 - DRIVE SYSTEM
Installation
– Install new brake pads.
– Install spring and push 2 pins to lock the brake
pads.
– Install 2 retainers in the pin holes.
To install brake, reverse removal procedure pay at-
tention to the following.
Each time a new caliper or new brake pads are in-
stalled, proceed with the following:
– With caliper not bolted to chaincase, apply brake
few times until both new pads are touching each
other.
– Push back pads and repeat above step.
– Push back pads then fasten caliper to chaincase.
– Proceed with bleeding as described in this sub-
section.
REMOVAL
BRAKE DISC REMOVAL
Brake disc can be removed without removing chain-
case. Proceed as follows:
– Remove belt guard, belt and driven pulley.
– Remove air silencer.
– Loosen the carburetor.
– Unbolt bearing support
no. 2
from chassis.
– Unscrew caliper from chaincase.
1. Bearing support
– Open chaincase and remove upper sprocket.
– Pull countershaft
no. 3
toward driven pulley side
to free from chaincase and disc.
– Remove disc.
COUNTERSHAFT BEARING REMOVAL
Unbolt bearing support
no. 2
. Install screws on the
remover (P/N 529 035 699).
Install remover (P/N 529 035 699) on countershaft
for complete bearing removal.
1. Bearing
COUNTERSHAFT REMOVAL
Proceed the same as for brake disc and counter-
shaft bearing removal and then remove the coun-
tershaft.
WARNING
Avoid getting oil on brake pads.
1
A33D0VA
529 035 699
A33D0WA
1
A33D0XA
Summary of Contents for ski-doo MACH Z 1000 SDI
Page 1: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
Page 118: ...04 36 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS SC IV REAR SUSPENSION 0...
Page 124: ...04 42 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS...
Page 476: ...MMC2005 001_13A FM 13 1 SECTION 13 ACCESSORIES TABLE OF CONTENTS 0 ACCESSORIES 13 02...
Page 493: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
