BRP SEA-DOO 420 881 151 Instructions Manual Download Page 7

REPAIR PROCEDURE

2. Set the wrench at 14 N•m (124 lbf•

in

).

– The clutch must slip before the wrench

clicks.

Supercharger Installation

1. Replace the two O-rings of the supercharger

ground plate with new O-rings [P9] from the kit.

ssi2005-008-007_b

2. Install three washers [P20].

NOTE:

Install washers only if the baseplate

part number 867 163 is found on MY 2003
or MY 2004 engines. The Baseplate 867 164
has the correct dimensions without using the
washers.

ssi

2004

-

003

-

001

_a

3. Ensure the three washers are in place

(when

required)

by visual and/or physical inspection.

NOTE:

Some Loctite 495 (General Purpose Instant

Adhesive) (P/N 293 800 021) can be applied on the
spacers to hold them in place.

4. Sealing surface between supercharger and

PTO housing [1] has to be greased with Super
Lube Grease (P/N 293 550 030).

1

R

1503

motr

247

A

CAUTION

Do not cover the oil hole of the

supercharger by applying too much grease
(Super Lube). Refer to the following illustra-
tions for details.

ssi2008-003-003_a

GOOD GREASE APPLICATION

1. Oil hole

Instruction Sheet P/N 296 000 353

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Summary of Contents for SEA-DOO 420 881 151

Page 1: ...GRADE M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2 N m 29 2 lbf in 5 0 0 5 N m 44 4 lbf in 7 8 0 7 N m 69 6 lbf in 9 0 1 0 N m 80 9 lb...

Page 2: ...earing 2 P9 420 650 270 O ring 2 P10 420 947 025 Spacer 10 2 16 53 8 1 P11 420 227 685 Thrust washer 1 P12 420 837 897 Compressor shaft assembly 1 P13 420 626 027 Friction shim 2 P14 420 632 435 Needl...

Page 3: ...NUAL Supercharger Disassembly 1 Disassemble the supercharger using the appro priate SEA DOO SHOP MANUAL Supercharger Kit Installation CAUTION Use extreme care when work ing with supercharger parts Sup...

Page 4: ...isc P7 8 Finish assembling the impeller to the compres sor shaft assembly P12 ssi2005 008 002_a Supercharger Reassembly Clutch Side CAUTION Manipulate the friction shims with care those parts are sens...

Page 5: ...2 011 007_a 1 Drive gear 2 40 needle pins 3 Inner plastic cage 4 Needle bearing pusher 5 Outer plastic cage 5 Place the second friction shim P13 on the drive gear 6 Install the package consisting of f...

Page 6: ...of 10 complete revolutions These rotations will dissipate the grease on the friction shims and gear enough to get a proper reading when using a torque wrench to measure the slip torque of the clutch s...

Page 7: ...hout using the washers ssi2004 003 001_a 3 Ensure the three washers are in place when required by visual and or physical inspection NOTE Some Loctite 495 General Purpose Instant Adhesive P N 293 800 0...

Page 8: ...t with exhaust manifold Refer to appropriate SEA DOO SHOP MANUAL for the procedure Recommended Engine Oil Use XPS 4 STROKE SYNTH BLEND OIL SUMMER P N 293 600 121 If the recommended XPSTM engine oil is...

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