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BRP Lynx 69 Ranger 900 ACE, Operator'S Manual

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BRP Lynx 69 Ranger 900 ACE Operator'S Manual Download Page 132

PRESEASON PREPARATION

PRESEASON PREPARATION (4-STROKE)

Visually inspect engine seals and gaskets and check for leaks

Check exhaust system condition and check for leaks

Change engine oil and filter

ENGINE

Check coolant density

Inspect fuel lines and connections

FUEL
SYSTEM

Clean and inspect throttle body

Inspect drive belt (adjust at every drive belt replacement)

Clean and visually inspect drive pulley

Clean and inspect driven pulley

Inspect, adjust and align track

Adjust drive chain (Not for models equipped with gearbox)

Change chaincase / gearbox oil

Change NEW gasket ring with gearbox oil change. Apply LOCTITE 542
on the thread of the plug (XU models)

Check brake fluid level

DRIVE
SYSTEM AND
BRAKE

Inspect brake hose, pads and disk

Inspect steering mechanism

STEERING
SYSTEM

Inspect skis and runners

Inspect front suspension

SUSPENSION

Inspect rear suspension and stopper strap.

Charge battery (if so equipped)

ELECTRICAL
SYSTEM

Adjust headlight beam aiming

______________

129

Summary of Contents for Lynx 69 Ranger 900 ACE

Page 1: ...formation OPERATOR S GUIDE 2019 2019 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2018 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND BEFOREYOU OPERATE THIS VEHICLE READ THIS OPERATOR S GUIDE ALL ON PRODUCT SAFETY LABELS AND WATCH THE SAFETY VIDEO REV XU Series 619 900 969 OPERATOR S GUIDE REV XU Series ENGLISH GUIDE DU COND...

Page 2: ... ...

Page 3: ...ecautions and instructions contained in this Operator s Guide and on product safety labels could cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you may have ridden in the past Take time to familiarize yourself with your new vehicle Lynx products are manufactured by BRP The following are trademarks of Bombardier Recreational Product...

Page 4: ...ww operatorsguides brp com Suomi Käyttöohjekirja voi olla saatavissa omalla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com ᵜ ਟ㜭ᴹᛘⲴ䈝 Ⲵ㘫䈁 ᵜDŽ䈧ੁ㓿䬰 䰞䈒ˈᡆ㘵ⲫᖅ www operatorsguides brp com ѝ᮷ ḕ䈒DŽ Italiano Questa guida potrebbe essere disponibile ne...

Page 5: ... if not avoided could result in serious in jury or death CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could se verely damage vehicle components or other property About this Operator s Guide This Operator s Guide has been pre pared to acquaint the owner operator and passenger with this snowmo...

Page 6: ...FOREWORD This Operator s Guide should remain with the vehicle when it s sold _______________ 3 ...

Page 7: ...de 17 Carrying a Passenger 19 Terrain Riding Variations 20 Environment 24 TRACTION ENHANCING PRODUCTS 26 Manoeuvrability 26 Acceleration 27 Braking 27 Important Safety Rules 28 Effects of Having a Studded Track on the Life of the Snowmobile 28 Installation of Studs on BRP Approved Tracks 28 Inspection of a Studded Track 29 IMPORTANT ON PRODUCT LABELS 30 Hang Tag 30 Vehicle Safety Labels 30 Technic...

Page 8: ...anels 68 29 Lower Side Panels 69 30 Rewind Starter Handle If Equipped 70 31 Spark Plug Storage 70 32 Fuel Tank Cap 70 33 Storage Box If Equipped 71 34 Shovel If Equipped 71 35 Battery display Charging plug If Equipped 71 36 Electronic Controlled Suspension ECS If Equipped 71 37 Seat heater If Equipped 72 38 ECO Standard Sport Mode Switch 900 ACE and 1200 4 TEC 72 39 Hill Brake Switches If Equipped...

Page 9: ...nt 91 Vehicle Behavior Related to Suspension Adjustment 92 VEHICLE TRANSPORTATION 93 MAINTENANCE FIRST INSPECTION 96 MAINTENANCE SCHEDULE 2 STROKE 98 MAINTENANCE SCHEDULE 4 STROKE 100 MAINTENANCE PROCEDURES 102 Air Intake Silencer Prefilter 102 Engine Coolant 102 Injection Oil 600 HO E TEC 800R E TEC 103 Engine Oil 1200 4 TEC 900 ACE 103 Engine Oil Replacement 900 ACE 104 Engine Oil Replacement 12...

Page 10: ...N AND VIBRATION VALUES 134 EC DECLARATION OF CONFORMITY 135 RADIO FREQUENCY DIGITALLY ENCODED SECURITY SYSTEM RF D E S S KEY 136 SPECIFICATIONS 137 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 152 MONITORING SYSTEM 155 Pilot Lamps Messages and Beeper Codes 155 How to Read Fault Codes 158 WARRANTY BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY 2019 LYNX SNOWMOBILES 160 MAINTENANCE RECORDS 165 CUSTOMER...

Page 11: ...TABLE OF CONTENTS 8 _______________ ...

Page 12: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9 ...

Page 13: ...through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved gasoline con tainer to store fuel Strictly adhere to instructions in FU ELING PROCEDURE...

Page 14: ... snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The performance of some snowmobiles may significantly exceed that of other snowmobiles you have operated Therefore use by novice or inexperienced operators is not recommended Snowmobiles are used in many areas and in many s...

Page 15: ...y features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent a very serious threat for both you and your snowmobile Give a wid...

Page 16: ...repair of these systems must by performed by an authorized Lynx dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from engine cut off switch when vehicle is not in operation in order to prevent accidental engine starting to avoid unautho rized use by children or others or theft NEVER stand behind or near a rotating trac...

Page 17: ... mode Sport mode ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATING MODES for de tailed instructions Standard Mode In standard mode acceleration is re duced when accelerating from a com plete stop and when operating in the low vehicle speed range under certa...

Page 18: ...y important prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Engine 1 Remove snow and ice from body in cluding lights seat footrests con trols and instruments 2 Verify that air silencer prefilter is free of snow 3 Verify that skis and steering operate freely Check corresponding action...

Page 19: ...eck for proper level Brake fluid Check for proper level and no leaks Storage compartment Check for proper latching and no heavy or breakable objects Throttle lever Check for proper operation Track Check condition and remove snow or ice Brake lever Check for proper operation Parking brake Check for proper operation Emergency engine stop switch and engine cut off switch tether cord cap Check for pro...

Page 20: ... scarfs and loose ap parels that could get caught in moving parts Carry colored lens goggles What to Bring Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency First aid kit Provided tool kit Mobile phone Knife Spare spark plugs Flashlight Friction tape Trail map Spare drive belt Snack Rider Position Forward Operation Your riding ...

Page 21: ...ing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops fmo2008 003 003 Standing Place both feet on the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop fmo2008 003 004 Rider Position Reverse Operation We recommend sitting on your...

Page 22: ...s passengers and should inform them of snowmobil ing basics WARNING Passengers must only sit on designated passenger seats Never allow anyone to sit be tween the handlebar and the operator Each passenger seat must have a strap or handholds and meet SSCC standards Passengers and operators must always wear an approved hel mets and warm clothing appro priate for snowmobiling Make sure that no skin is...

Page 23: ...n in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off get off and move the back of the vehicle onto new snow Then tramp a clear path ahead of the vehi cle A few feet will generally suffice Restart the engine Assume the stand ing position and rock the vehicle...

Page 24: ...w the machine to run downhill with the engine operating If a higher than safe speed is reached slow down by braking but apply the brake with frequent light pressure Never jam the brake and lock the track Side Hill When crossing a side hill or travers ing up or downhill certain procedures must be followed All riders should lean towards the slope as required for stability The preferred operating po ...

Page 25: ...oggles with colored lenses should al ways be worn under these conditions Unseen Obstruction There may be obstructions hidden beneath the snow Driving off es tablished trails and in the woods re quires reduced speed and increased vigilance Driving too fast in an area can make even minor obstacles very hazardous Even hitting a small rock or stump could throw your snowmo bile out of control and cause...

Page 26: ... a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or to be seen Nighttime snowmobiling is delightful It can be a unique experience if you acknowl edge your reduced visibility Before you start make certain your lights are clean and work properly Drive at speeds that will allow you to stop in time when you see...

Page 27: ...r the fu ture of our sport Help us lead it down the right path From all of us at BRP thank you for doing your share There is nothing more exhilarating than snowmobiling Venturing onto snow mobile trails that cross wild areas is an exciting and healthy winter sport However as the number of people us ing these recreational parks increases so does the potential for damage to the environment Abuse of ...

Page 28: ... private land Respect the rights of landowners and other people s pri vacy Remember snowmobile tech nology has lowered the noise factor considerably but you still shouldn t rev your engines where quiet is the order of the day Snowmobilers know all too well the ef forts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly Thi...

Page 29: ...enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning accelerating and braking Also always check local regulations concerning the use of traction enhanc ing products on snowmobiles Always drive your snowmobile in a responsible manner respecting the environ...

Page 30: ...n soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEVER try to spin the track to make the rear of the snowmo bile skid This could cause debris or ice to be thrown violently backwards pos sibly injuring others nearby or on snowmobiles behind you Braking ...

Page 31: ...an also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that could cause the engine to overheat and be severely damaged WARNING If tunnel protectors are excessively worn or not installed the gas tank could be punctured causing a f...

Page 32: ...nd runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Inspection of a Studded Track PROCEED WITH A VISUAL INSPEC TION OF YOUR TRACK BEFORE EACH RIDE Look for any defects such as Perforations in the track Tears in the track particularly around...

Page 33: ...r consommera plus d huile et d essence qu à la normale Ainsi il se peut que le moteur ait des ratés Cela est normal puisque le module de commande protège le moteur contre l usure prématurée et assure un rodage optimal Après cette période qui dure environ 2 pleins d essence 80 l vous serez en mesure de profiter pleinement des performances ainsi que de la faible consommation d huile et d essence que...

Page 34: ...read operator s guide Improper snowmobile use can result in SEVERE IN JURY or DEATH Follow all in structions and warnings Always wear ear protection Never use with drugs or alcohol 516009225 EN 516009225 DEC LABEL 2 L Label 3 516006903 LABEL 3 ________ SAFETY INFORMATION ________ 31 ...

Page 35: ...GER ARMY LTD LABEL 5 L Label 6 2 51 60 06 87 3 516006873 COMMANDER GT AND 69 RANGER SNOWCRUISER MODELS LABEL 6 L Label 7 516006900 en ON PULLEY GUARD LABEL 7 Label 8 WARNING Locate and read operator s guide Follow all instructions and warnings Beware of hot parts Beware of hot vapors Do not use without pulley guard Beware of drive belt Read instructions before ser vice 516003919 ON PULLEY GUARD LA...

Page 36: ...516008675 DEC_b LABEL 10 L Label 11 ENGINE OIL AND CERTAIN COMPOMENTS IN THE ENGINE COMPARTMENT MAY BE HOT DIRECT CONTACT MAY RESULT IN SKIN BURN CHECKING ENGINE OIL LEVEL Make sure engine is at operating temperature Vehicle must be level to perform verification Let engine running at idle for at least 30 seconds Stop engine and wait at least 30 seconds Check oil level using the dipstick The engine...

Page 37: ...stop or turn Respect laws on minimum operator age Manufacturer recommends a minimum operating age of 16 years old Never open side panels or hood while engine is running or if vehicle is in motion Ensure to remove DESS key before opening those BEFORE STARTING 1 Attach tether cord to your clothing 2 Check proper operation of the throttle and brake levers each time before starting They must return to...

Page 38: ...ors may ignite in presence of a spark creating a fire hazard 516005583A ON FUEL INJECTORS E TEC MODELS mmo2013 004 046_a ON FUEL INJECTORS E TEC ONLY Technical Information Labels fmo2014 005 007_a fmo2014 003 008_a fmo2015 003 004_a 516003888 ALL MODELS EXCEPT COMMANDER GT COMFORT KIT MODELS LABEL 1 ________ SAFETY INFORMATION ________ 35 ...

Page 39: ...16003925 LABEL 4 516003918 LABEL 5 516005109 COMMANDER GT COMFORT KIT AND 69 RANGER SNOWCRUISE MODELS ON PASSENGER HANDHOLD 516007443 The engine of this snowmobile has been developed and validated using the BRP XPSTM approved lubricant BRP recommends the use of its XPSTM approved lubricant or equivalent Damages caused by oil which is not suitable for this engine may not be covered by the BRP limit...

Page 40: ...RTANT ON PRODUCT LABELS 516004294 ON CONSOLE NEAR SHIFT LEVER 516005672 ON CONSOLE ALL COMMANDER AND 69 RANGER 900 ACE MODELS DEC 513033943 EN FR LOCATED ON FUEL CAP ________ SAFETY INFORMATION ________ 37 ...

Page 41: ...IMPORTANT ON PRODUCT LABELS This page is intentionally blank 38 _______ SAFETY INFORMATION ________ ...

Page 42: ...VEHICLE INFORMATION _______________ 39 ...

Page 43: ... not apply to your model or could be optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS fmo2014 003 033_a TYPICAL ALL MODELS EXCEPT 69 RANGER ALPINE 40 ______________ ...

Page 44: ...CONTROLS INSTRUMENTS AND EQUIPMENT fmo2013 006 001_d TYPICAL 69 RANGER ALPINE MODELS ONLY fmo2013 003 002_a TYPICAL ALL MODELS EXCEPT 69 RANGER ALPINE _______________ 41 ...

Page 45: ...NLY fmo2012 003 016_b COMMANDER LIMITED 600 E TEC AND 69 RANGER ARMY LTD fmo2016 003 001_a COMMANDER LIMITED 600 E TEC fmo2016 002 003_b COMMANDER GRAND TOURER 1200 4 TEC 900 AND COMMANDER LIMITED 600 E TEC fmo2014 003 004_a COMMANDER GRAND TOURER 1200 4 TEC AND 900 ECS 42 ______________ ...

Page 46: ...r Designed to be thumb activated When squeezed it increases the en gine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate WARNING Test the throttle lever operation each time before starting the en gine The lever must return to its the rest position once released Otherwise do not start engine Throttle Lever 900 ...

Page 47: ... riding style and conditions mmo2015 008 102_a THUMB THROTTLE POSITION PUSH DOWNWARD TO ROTATE THROTTLE HOUSING mmo2015 008 100_a IF WANTED CONTINUE TO ROTATE THE THROTTLE HOUSING mmo2015 008 101 FINGER THROTTLE POSITION CAUTION It is HIGHLY recommended to use gloves and NOT mitts when using the finger throttle position It is not recommended to use the finger throttle position while rid ing in den...

Page 48: ...GAGE MECHANISM Step 1 Apply and hold regular brake Step 2 Lock brake lever using parking brake lever To Release Parking Brake Squeeze brake lever Parking brake lever will automatically return to its original position Always release park ing brake before riding 5 Engine Cut Off Switch The engine cut off switch is located to on the LH side of console The tether cord cap must be securely snapped to t...

Page 49: ...D E S S equipped Lynx snowmobile each can be pro grammed by your authorized Lynx dealer to accept the other vehicles D E S S keys D E S S Key Types Two types of keys can be used Normal key Learning key To ease key type recognition the tether cord comes in different colors KEY TYPE COLOR Normal Gray Learning Green The Lynx learning key limits the speed of the snowmobile and the engine torque theref...

Page 50: ...rected before restarting engine See an authorized Lynx dealer for servicing 7 Multifunction Switch Multifunction switch is located on the LH side of handlebar fmo2014 003 003_a 1 Start button 2 Headlights dimmer switch 3 Heated grips 4 Heated throttle lever 5 Mode set button Start Button Press to start engine Refer to ENGINE STARTING PROCEDURE in the OPER ATING INSTRUCTIONS Headlights Dimmer Switc...

Page 51: ...are no bars displayed on the gauge Heated Throttle Lever Switch fmo2014 003 003_c TYPICAL 1 Heated throttle lever switch 2 Increase heat Warmer 3 Decrease heat Colder NOTE The heating intensity is dis played via the multifunction display with the activation of the throttle lever switch When released display will return to fuel tank level mmo2007 009 044_b HEATING INTENSITY DISPLAY 1 Colder Less he...

Page 52: ...ush shift lever knob down to move it from neu tral to reverse gear NOTE Do not shift when vehicle is moving 9 Adjustable Mirrors Each mirror can be adjusted to suit driver s preference by gently rotating the mirror glass WARNING Adjust with vehicle at rest in a safe place 10 Tool Kit Models without an Under Seat Storage Box A tool kit containing tools for basic maintenance is supplied with the veh...

Page 53: ...de vice or have assistance to share lift ing stress if possible fmo2012 003 006_a TYPICAL 1 Front bumper fmo2012 003 007_a TYPICAL 1 Rear bumper NOTICE Do not use skis or ski han dles to pull or lift snowmobile 12 Gauge WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle you could lose con trol Gauge Description mmo2007 009 066_ab MULTIFUNCTION ANALOG DIGITAL...

Page 54: ...ay WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle you could lose con trol The multifunction display is used to Display the WELCOME message on power up Display the KEY recognition mes sage Provide various indications as se lected by the operator Activating or changing various func tions or modes of operation Display scrolling messages of func tion activat...

Page 55: ...ngage try again High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 minutes when driving Warm up period may occur after a restart in very cold weather 900 ACE and 1200 4 TEC ECO mode is selected Standard mode is selected SPORT MODE Sport mode is selected 5 MODE M Butt...

Page 56: ...Heated grips heating intensity X X X X J Heated throttle lever heating intensity X X X X K Instant fuel consumption X X X X L Total fuel consumption X X X X M Message display X X X X N Coolant temperature X X X X O E TEC engine storage mode X X N A N A P Top Speed X X X X Q Average speed X X X X X An X indicates a standard feature Opt Feature available as an option N A Not available When the infor...

Page 57: ...is flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In addition of the analog type tachome ter RPM can also be displayed via the multifunction display Engine RPM can be displayed on dis play 1 or display 2 mmo2007 009 066_q MULTIFUNCTION DISPLAY 1 Display...

Page 58: ...nce it has been reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE Resetting TRIP B mode will also reset TOTAL FUEL CONSUMP TION mmo2007 009 066_k E Trip Hour Meter Records vehicle running time when the electrical system is activated since it has been reset Press the SET S button to s...

Page 59: ...hicle approximate altitude above sea level calculated from the barometric pressure NOTE Altitude displayed is rounded off every 100 meters gauge set in metric or 200 feet gauge set in impe rial units To display vehicle altitude proceed as follows Press the MODE M button to select display 2 mmo2007 009 066_m While display is flashing press the SET S button to select altitude mode mmo2007 009 066_k ...

Page 60: ...isplayed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE LEVER SWITCH for more details mmo2007 009 044_a HEATED THROTTLE LEVER 1 Operating range K Instant Fuel Consumption Calculates vehicle average fuel con sumption while riding To display vehicle average f...

Page 61: ...elect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se lected mmo2008 003 021_a TYPICAL Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset set the trip meter to TRIP B Refer to TRIP METER A OR B for more details mmo...

Page 62: ...TEMPERATURE 1 Range O E TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated P Top Speed Records vehicle top speed since it has been reset To display vehicle top speed proceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if display is not change...

Page 63: ... average speed pro ceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if display is not changed Push SET S button to select vehicle average speed AVR_SPD mode mmo2007 009 066_n 1 Vehicle average speed AVR_SPD mode Push the MODE M button to confirm selection or wait 5 seconds...

Page 64: ...he SET S button to change minutes Press the MODE M button to save clock set up and exit mode Unit Selection KM H vs MPH The units can be set in metric or imperi als Refer to an authorized Lynx dealer Language Selection The gauge display language can be changed Refer to an authorized Lynx dealer for language availability and setup the gauge to your preference 13 Backrest If Equipped A fixed backres...

Page 65: ... both seat hooks in the storage box lid slots mmo2009 004 018_a 1 Seat hook 2 Slot 3 Push the passenger seat towards the driver s seat and firmly push the rear portion down to lock the pas senger seat in position CAUTION When closing lid with the passenger seat installed secure with the retaining strap NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to ...

Page 66: ... knob enough to obtain a suitable tension 4 Lower knob to lock the handhold in place Commander 600 E TEC Limited 69 Ranger and 69 Ranger Army LTD Fixed handholds on each side of the passenger seat fmo2012 003 020_a TYPICAL 1 Passenger handhold 16 Mountain Strap If Equipped Mountain strap provides a grip for the driver when side hilling fmo2009 004 093_a TYPICAL 1 Mountain strap WARNING This strap ...

Page 67: ...taining strap Battery Battery is located in storage box under passenger seat To access the battery remove the cover by pushing both tabs in then lifting it up fmo2012 003 004 18 Rear Rack The rear rack can accommodate per sonal articles luggage a fuel caddy or the storage box WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may r...

Page 68: ...the manufacturer s recom mendations NOTE Refer to decal on vehicle for towing weight capacities WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope J Type Hitch Attaching an Equipment mmo2011 007 012_a 1 Hairpin clip 2 S...

Page 69: ...mobile equipped with high lug profile track at high speed in a trail on hard packed surfaces or ice for an ex tended period of time In the event that you have to reduce your speed then minimize the dis tance you ride on those surfaces CAUTION Running those tracks at high speed in a trail on hard packed surfaces or ice put more stress on the lugs which tend to heat up as a result To avoid poten tia...

Page 70: ... Remove the tether cord cap from en gine cut off switch Refer to CONTROLS INSTRUMENTS AND EQUIPMENT and open engine compartment LH side panel Remove retaining pin mmo2008 003 063_a TYPICAL 1 Retaining pin Lift rear portion of drive belt guard then release from front tabs Drive Belt Guard Installation When reinstalling drive belt guard position its cutaway toward front of snowmobile Place belt guar...

Page 71: ...to the bottom pan slots mmo2009 004 039_a TYPICAL 1 Tabs 2 Slots 2 Slide hood towards headlights until it stops 3 Hook the rubber ties 28 Upper Side Panels WARNING Never operate engine with side panels opened or removed from vehicle Upper Side Panel Removal 1 Unhook the rubber tie mmo2009 004 040_a 1 Rubber tie 2 Lift the rear portion of panel to free the plastic tab from the console 3 Slide panel...

Page 72: ...NG Never operate engine with side panels opened or removed from vehicle Lower Side Panel Opening 1 Remove upper side panel as ex plained above 2 Unhook the rubber tie mmo2009 004 044_a 1 Rubber tie 3 Turn the clip 1 4 turn counterclock wise to unlock mmo2009 004 045_a 1 Clip 4 Slightly lift the rear of side panel then open sideways Lower Side Panel Closing 1 Insert the panel tab into the bottom pa...

Page 73: ...dle 31 Spark Plug Storage A space is provided in the tool kit to keep spare spark plugs dry and pre vent shocks that might affect the ad justment or break them NOTE Spare spark plugs are not sup plied with snowmobile NOTE Check spare spark plug gap ac cording to SPECIFICATIONS before in stallation CAUTION Do not attempt to adjust spark plug gap 32 Fuel Tank Cap Unscrew to fill up tank then fully t...

Page 74: ...ck Keep the screws for installation mmo2010 002 013_a INSIDE THE STORAGE BOX 1 Retaining screw To install storage box make sure that the tunnel surface is clean Put stor age box within the rear rack rails Attach using the four screws Tighten to 10 N m 1 N m 89 lbf in 9 lbf in 34 Shovel If Equipped Shovel is located on RH side of vehicle 35 Battery display Charging plug If Equipped Battery display ...

Page 75: ...is located on the LH side of fuel tank mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch It is used to activate or deactivate Eco Standard Sport modes Refer to OPERATING MODES for de tails 39 Hill Brake Switches If Equipped Hill brake and Hill brake switches are sold as accessories Hill Brake Switches are located on the LH side of handlebar fmo2013 006 011_a 1 Hill Brake up 2 Hill Brake...

Page 76: ...es beacon and working light fmo2013 006 008_a 1 Working light 2 Beacon 43 Brake Light Indicator If Equipped Brake light indicator is located to the left side of Gauge fmo2013 006 012_a 1 Brake light indicator 44 Widening Kit If Equipped Widening kit increases stability when turning on steep slopes fmo2013 006 009_a 1 Widening kit _______________ 73 ...

Page 77: ...el phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements FUEL TYPE ENGINE MINIMUM OCTANE RATING Fuel which may contain up to 10 MAX ethanol 600 HO E TEC 800 R E TEC 1200 4 TEC 900 ACE 95 E10 NOTICE Use octane rating accord ing to fuel typ...

Page 78: ...s recommended XPS oil which is specifically blended for its engine operation characteristics Or a two stroke lubricant designed for snowmobiles meeting the fol lowing lubricant industry specifica tions 1 JASO FD M345 2004 and 2 SAE Grade 4 F M 4 These spec ifications are a minimum but do not guarantee trouble free operation Damages caused by oil which is not suitable for this oil injected 2 stroke...

Page 79: ... 3 4 NOTICE Check level and refill ev ery time you refuel To Add Injection Oil Remove injection oil reservoir cap Add injection oil Reinstall cap and fully tighten NOTE Do not overfill Do not pass the MAX range in the reservoir filler neck NOTICE Do not mismatch oil reservoir cap with fuel tank cap WARNING Wipe off any oil spills Oil is highly flammable when heated 76 ______________ ...

Page 80: ...bute to a good break in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E TEC Models During a predetermined period the engine management system controls some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this peri...

Page 81: ...eactivated by the operator Navigating Operating Modes Use ECO Standard Sport Mode switch to navigate between power levels from ECO reduced power to Stan dard full power to Sport increased response To increase power press the switch upwards To decrease power press the switch downwards mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch To activate Standard mode when in Sport mode press bot...

Page 82: ... test and display the key recognition message 3 Press the MODE button once then press the SET button until LEARN is visible in the digital center of the gauge mmo2014 004 001_f MULTIFUNCTION GAUGE 1 MODE function 2 SET function 4 Use the heated grip switch to toggle the key setting between 1 and 3 mmo2014 004 002_a TYPICAL 1 Heated grip switch 2 Increase 3 Decrease NOTE Setting 1 is the lowest ava...

Page 83: ...t do not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 1200 4 TEC and 900 ACE Models Do not attempt any emergency start ing procedure Have the battery charged or replaced NOTE Emergency manual engine start is not provided for ACE models E TEC Models If the starter does not operate and you have followed the steps in ENGINE STARTING PROCEDURE star...

Page 84: ...ing the snowmobile in an emergency situation using drive pulley do not reinstall the belt guard and return slowly to have snowmobile repaired Vehicle Warm Up Before every ride vehicle has to be warmed up as follows 1 Start engine as explained in ENGINE STARTING PROCEDURE above 2 Allow engine to warm up one or two minutes at idle speed NOTE It is not recommended to let engine running at idle speed ...

Page 85: ...d Come to a complete stop and hold brake before shifting to or from reverse Wait until the reverse alarm sounds before operating throttle Neutral When set in neutral N the gearbox disengages the pulleys from the track Shifting in Reverse To engage reverse gear proceed as fol lows 1 Bring vehicle to a complete stop 2 Apply and hold brake 3 With engine at idle speed select reverse R gear using the g...

Page 86: ...ed accessory should have reflectors on both sides and at the rear Check local laws for brake light s requirements WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled ...

Page 87: ...fting stress If a lifting device is not used use proper lifting tech niques notably using your legs force Do not attempt to lift the front or rear of vehicle if it is above your limits Support front of vehicle off the ground with a suitable device before adjusting suspension Support rear of vehicle off the ground with a wide base snow mobile stand with a rear deflec tor panel Make sure support dev...

Page 88: ... 13 mm cam position 4 Grand Tourer 900 ACE ECS 10 mm cam position 4 15 mm cam position 6 10 mm Grand Tourer 1200 4 TEC 10 mm cam position 1 15 mm cam position 6 13 mm cam position 4 Grand Tourer 1200 4 TEC ECS 10 mm cam position 1 15 mm cam position 6 10 mm 69 Ranger 900 ACE 7 mm cam position 2 11 mm cam position 4 13 mm cam position 4 69 Ranger Army LTD 11 mm cam position 1 13 mm cam position 5 1...

Page 89: ...E REAR SUSPENSION 1 Easy Adjust Handle 2 Rear spring 3 Center spring 4 Stopper strap Stopper Strap Ride at low speed then fully accelerate Note steering behavior Adjust stopper strap length accord ingly NOTICE Whenever stopper strap length is changed track tension must be readjusted REFERENCE TABLE WEIGHT TRANSFER SKI PRESSURE WHAT TO DO Comfortable good weight transfer light pressure No adjustmen...

Page 90: ...ow mobile front end As a result more or less weight is applied to the skis This has an effect on performance in deep snow steering effort and handling Slight suspension bottoming occurring under the worst riding conditions indi cates a good choice of spring preload ACTION RESULT Firmer rear suspension Higher rear end More bump absorption capability Increasing preload Heavier steering Softer rear s...

Page 91: ...city NOTICE The adjustment must al ways be tightened all the way to ei ther end of the adjustment Do not leave the adjustment in between of these positions damage can occur To adjust proceed as follows Hard Setting 619900954 502_a TURN HANDLE ALL THE WAY CLOCKWISE HARDER SUSPENSION Turn handle clockwise completely for harder suspension NOTE Ensure the limiter is touching the rear arm bracket 61990...

Page 92: ...To increase or decrease the damping push the left knob till the MAN shock figure led lights up Push the right knob to set the damping Upwards is more damping and down is less damping Spring Preload Adjuster MAN manual The spring preload is fundamental for the function of the suspension If the preload is incorrectly set any other adjustments will not help to get the in tended performance from the s...

Page 93: ... dealer and report which LED is blink ing Center Spring Ride at moderate speed on a trail If handlebar seems too easy or too hard to turn adjust center spring ac cordingly WARNING Before proceeding with any sus pension adjustment remember park in a safe place remove tether cord cap lift rear of vehicle off the ground with a wide base snowmobile stand with a rear deflector panel make sure lifting d...

Page 94: ...the most efficient combination Front Suspension Adjustment Front Springs Front spring preload has an effect on front suspension firmness Front spring preload also has an effect on the steering behavior mmo2009 004 031_a TYPICAL FRONT SUSPENSION 1 Front springs for handling WARNING Always adjust both front springs to same position REFERENCE TABLE HANDLING WHAT TO DO Good steering comfortable to tur...

Page 95: ...d Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of sn...

Page 96: ...kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snow mobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements Ensure the hitch and safety chains are secure ...

Page 97: ...VEHICLE TRANSPORTATION This page is intentionally blank 94 ______________ ...

Page 98: ...MAINTENANCE _______________ 95 ...

Page 99: ...le cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Adjust drive chain except models with gearbox Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hos...

Page 100: ...nge Apply LOCTITE 542 on the thread of the plug XU models Adjust drive chain Not for models equipped with gearbox Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis and runners Tighten frame pyramid rod screws to 14 N m 124 lbf in Retighten rear profile screws 6 pcs to 40 N m 30 lbf ft Only XU models FRAME Retight...

Page 101: ... system and check for leaks Inspect cooling system cap hoses and clamps and check for leaks ENGINE Adjust engine stopper Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Clean driven pulley Adjust and align track DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk STEERING SYSTEM Inspect steering mechanism Inspect front suspension Inspect rear su...

Page 102: ...DRIVE SYSTEM Replace the following drive pulley wear parts slider shoes O rings and sliding sheave bushing E TEC FRAME Retighten rear member screws to frame to specified torque XU 24 N m 18 lbf ft EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST E TEC Inspect oil pump strainer and clean if needed ENGINE Clean 3D rave valves DRIVE SYSTEM Replace the following drive pulley wear parts spring...

Page 103: ...ust system and check for leaks Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Check driven pulley preload Clean driven pulley Adjust and align track DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk STEERING SYSTEM Inspect steering mechanism Inspect front suspension Inspect rear suspension and stopper strap Lubricate front and rear suspension...

Page 104: ...cate the splines of joint between QRS axle and gearbox DRIVE SYSTEM AND BRAKE Lubricate the splines of joint between driven pulley and QRS axle FRAME Retighten rear member screws to frame to specified torque XU 24 N m 18 lbf ft EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST ELECTRICAL SYSTEM Replace spark plugs EVERY 20 000 KM 12 500 MI ENGINE Check valve clearance and adjust if necessa...

Page 105: ...e prefilter simply pull it out To install prefilter push it back in place making sure it is properly secured Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Remove the upper RH side panel Re fer to SIDE PANELS in CONTROLS IN STRUMENTS AND EQUIPMENT The cold level line is just above the re taining clamp mmo2009 004 028_b TYPICAL 1 Cold level line Check coo...

Page 106: ...mix Always use ethylene glycol antifreeze con taining corrosion inhibitors specif ically recommended for aluminum engines Injection Oil 600HOE TEC 800RE TEC Adding Injection Oil Remove the upper RH side panel Re fer to SIDE PANELS in CONTROLS IN STRUMENTS AND EQUIPMENT Always maintain a sufficient amount of recommended injection oil in the injec tion oil reservoir fmo2012 003 012_a TYPICAL 1 Oil r...

Page 107: ... hot WARNING Wipe off any oil spills Oil is highly flammable when heated Engine Oil Replacement 900 ACE CAUTION The engine oil can be very hot Wait until engine oil is warm NOTICE Engine oil and oil filter must be replaced at the same time 1 Bring engine to its normal operating temperature 2 Place vehicle on a level surface 3 Remove the LH side panel 4 Remove dipstick mmo2014 004 011_a LH SIDE OF ...

Page 108: ...ling washer 2 Oil drain plug 12 Install drain plugs and tighten to specification TIGHTENING TORQUE Drain plugs 20 N m 2 N m 15 lbf ft 1 5 lbf ft 13 Install a new OIL FILTER see pro cedure in this subsection 14 Refill oil tank at the proper level with the recommended oil APPROXIMATE ENGINE OIL CAPACITY WITH FILTER 3 3 L 3 5 qt U S liq 15 Reinstall dipstick in oil tank and properly tighten it 16 Sta...

Page 109: ... sealing washer 10 Allow oil to drain completely 11 Install NEW sealing washer and O ring on oil drain plug NOTICE Never use a sealing washer a second time Always re place with a new one mmr2009 111 005_a 1 Sealing washer 2 O ring 3 Oil drain plug 12 Install drain plug and tighten to specification TIGHTENING TORQUE Drain plug 30 N m 22 lbf ft 13 Install a new OIL FILTER see pro cedure in this subs...

Page 110: ...art of magneto cover for dirt and contaminations mmr2011 070 008_a 1 Oil inlet orifice from the oil pressure pump 2 Oil outlet orifice to the engine lubrication system 3 Oil filter receptacle 2 Install a NEW O ring on oil filter cover 3 Install the new filter into the cover 4 Lubricate filter seal and cover O ring with engine oil mmr2011 070 009_a 1 Lubricate with engine oil 5 Install the oil filt...

Page 111: ...ver 3 Lubricate filter seal and cover O ring with engine oil mmr2009 111 008_a 1 Lubricate with engine oil 4 Install the oil filter cover 5 Tighten oil filter cover screws to specification TIGHTENING TORQUE Oil Filter Cover 10 N m 1 N m 89 lbf in 9 lbf in 6 Wipe off any oil spillage on engine 7 Install muffler Exhaust System Exhaust System Verification The tail pipe of the muffler should be center...

Page 112: ...ND EQUIPMENT 3 Remove drive belt guard refer to DRIVE BELT GUARD REMOVAL 4 Loosen the three screws retaining the engine stopper to the engine support just enough to allow a verti cal play 1 2 to one turn mmo2010 009 007_a 1 Drive pulley 2 Engine stopper screws 3 Engine stopper 5 Insert a 0 5 mm 02 in feeler gauge in the engine stopper opening see illustration mmo2010 009 001_a 1 Opening 2 Feeler g...

Page 113: ...luid can damage painted and plastic parts Handle with care Rinse thoroughly in case of spillage Brake Fluid Level Place vehicle on a level surface Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other than the rec ommended one nor mix differen...

Page 114: ...rizontal plane Oil level must reach the threaded hole s lower edge NOTE Oil level is allowed to be 2 mm below the lower surface of the check hole mmo2009 004 033_a 1 Check plug To add oil proceed as follows 1 Remove the filler cap mmo2009 004 034_a TYPICAL 1 Filler cap 2 Pour recommended oil in gearbox by the filler hole Oil level is correct when it just begins to come out of the check plug orific...

Page 115: ...ssing cogs cracked fab ric If abnormal wear is noted prob able cause could be pulley misalign ment excessive RPM with frozen track fast starts without warm up pe riod burred or rusty sheave oil on belt or distorted spare belt Contact an au thorized Lynx dealer Spare Drive Belt A spare drive belt can be stored in the storage box NOTE Spare drive belt is not supplied with the snowmobile Spare drive ...

Page 116: ... was installed an adjust ment will be required for the proper belt height Refer to DRIVE BELT HEIGHT ADJUSTMENT below 6 Install belt guard refer to DRIVE BELT GUARD INSTALLATION 7 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT Drive Belt Height Adjustment The drive belt height must be checked every time a new belt is installed and as part of the pre ride inspection To...

Page 117: ...GHTENING TORQUE Clamping bolt 5 5 N m 0 5 N m 49 lbf in 4 lbf in mmo2011 003 010_b 1 Clamping bolt 7 Install belt guard refer to DRIVE BELT GUARD INSTALLATION 8 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT NOTE This setting is correct as a pre liminary adjustment for most models and belt types In some cases when starting the engine the vehicle could creep indicating...

Page 118: ...100 NOTE Use precision digital tachome ter for engine RPM adjustment NOTE The adjustment has an effect on high RPM only Calibration screw has a notch on top of its head 1 A33D19A TYPICAL 1 Notch There are 6 positions numbered 1 to 6 Each position modifies maximum en gine RPM by approximately 200 RPM Lower position numbers decrease en gine RPM in steps of 200 RPM and higher position numbers increas...

Page 119: ...must be parked in a safe place away from the trail Remove the tether cord cap Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand with a rear de flector panel With the engine off ro tate the track by hand and inspect con dition If worn or cut or if track fibers are exposed or if missing or defective inserts or guides are noted contact an authorized Lynx dea...

Page 120: ...t the lowest possible speed Centrifugal force could cause de bris pieces of torn track or an en tire severed track to be violently thrown backwards out of the tun nel with tremendous force Track Tension Verification NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjust ing track tension 1 Remove tether cord cap from en gine cut off switch 2 Lift rear of vehicle and support it off...

Page 121: ... 45 mm 1 575 in to 1 772 in TRACK DEFLECTION SETTING ALL OTHER MODELS 40 mm to 50 mm 1 5 in to 2 in TRACK LOAD READING ALL MODELS 7 3 kgf 16 lbf 11 If load reading is not in accordance with the specification adjust track tension Refer to TRACK TEN SION ADJUSTMENT NOTICE Too much tension will result in power loss and excessive stress on suspension components Track Tension Adjustment 1 Remove the te...

Page 122: ...4 Tighten or loosen both adjustment screws to increase or decrease track tension 619900696 002 EASYRIDE SUSPENSION 1 Adjustment screws NOTE It may be necessary to rotate the drive belt to access the adjustment screw 619900696 006 fmr2008 048 009_a 1 RH adjustment screw 5 If correct tension is unattainable contact an authorized Lynx dealer 6 Retighten idler wheels retaining screws to specification ...

Page 123: ... in a short period of time about 5 seconds Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance If off center perform alignment as fol lows WARNING Remove the tether cord cap from engine cut off switch before per forming any maintenance or ad justment unless otherwise spec ified Vehi...

Page 124: ... on ice or sanded snow will create exces sive heat build up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Tighten nut to specification TIGHTENING TORQUE Stopper strap nut 9 N m 1 N m 80 lbf in 9 lbf in Rear Suspension Lubrication Lubricate rear ...

Page 125: ...ING Excessively worn skis and or ski runners will adversely affect snow mobile control Blade Ski NOTE The XC is not adjustable Standard position for Ski is that Ski run ner is installed on center holes fbl2013 002 014_c TYPICAL 1 Ski leg 2 Ski 3 Ski Runner Ski stance can be adjusted by spacer location It can be installed inside or outside of the ski leg fmo2014 003 009_a 1 Spacer on inside of ski ...

Page 126: ...deways at the same time mmo2009 004 036_b TYPICAL PULL STRIP mmo2009 004 037_a 1 Fuse box To close upholstery push the strip back in the aluminium extrusion Lights Always check light operation after bulb replacement Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl al cohol wh...

Page 127: ...5 Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Headlights Beam Aiming Remove multifunction gauge refer to HEADLIGHTS BULB REPLACEMENT Turn knob to adjust beam height mmo2007 009 023_a TYPICAL 1 Knobs Taillight The taillight is comprised of a LED as sembly which is proven to be reliable and durable In the event of a failure the taillight will have to be re...

Page 128: ...ction Remove any dirt or rust To clean the entire vehicle use only mi crofiber cloths or equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid scratching the surfaces To remove grease oil and grime use BRP HEAVY DUTY CLEANER P N 293 110 001 NOTICE Do not use heavy duty cleaner on decals or vinyl To remove stubborn dirt from all plastic and vinyl s...

Page 129: ...fting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits NOTICE The snowmobile has to be stored in a cool and dry place and cov ered with an opaque but ventilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle finish Engine Storage Mode...

Page 130: ...hold the SET S button for 2 3 seconds NOTE The gauge will display OIL when the storage procedure is initi ated 7 When gauge displays OIL release button and wait for the lubrication function to end mmr2009 004 004 Do not touch anything during engine lu brication cycle The engine lubrication function takes approximately 1 minute During this time engine RPM will increase slightly to approximately 160...

Page 131: ... Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis and runners Inspect front suspension SUSPENSIO...

Page 132: ...ct drive pulley Clean and inspect driven pulley Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis...

Page 133: ...PRESEASON PREPARATION This page is intentionally blank 130 ______________ ...

Page 134: ...TECHNICAL INFORMATION ______________ 131 ...

Page 135: ... be allowed by BRP if the engine identification number or vehicle iden tification number VIN is removed or mutilated in any way We strongly rec ommend that you take note of all the identification numbers on your snow mobile and supply them to your insur ance company Vehicle Identification Number VIN VIN is scribed on vehicle description decal See above It is also engraved on tunnel near vehicle de...

Page 136: ...ICATION mmo2007 002 006_a 800R E TEC ENGINE 1 Engine identification number mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine serial number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number ______________ 133 ...

Page 137: ...Sound pressure LpA 86 dB 4050 RPM Uncertainty KpA 3 dB 89 dB 3950 RPM Uncertainty KpA 3 dB 87 dB 3900 RPM Uncertainty KpA 3 dB 80 dB 3625 RPM RPM Uncertainty KpA 3 dB Hand arm system 2 5m s2 4050 RPM 2 5m s2 3950 RPM 2 5m s2 3900 RPM 2 5m s2 3625 RPM Vibration Whole body at seat 0 5m s2 4050 RPM 0 5m s2 3950 RPM 0 5m s2 3900 RPM 0 5m s2 3625 RPM 1 Noise emission and Vibration values are measured i...

Page 138: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 139: ...ible for compliance could void the user s authority to operate the equip ment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compli ance declare under our sole respon sibility that the device is in confor mity with the provisions of the follow ing Council Directive 2014 53 EU To which this declaration relates is in conformity with the essential re quirements a...

Page 140: ...ountries 2T E TEC SYNTHETIC OIL P N 779126 or 2T CARBURATED PREMIUM MINERAL OIL P N 779119 or equivalent Refer to RECOMMENDED OIL Injection oil tank capacity 2 9 L 3 06 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Scandinavia EXTENDED LIFE PRE MIXED COOLANT EUR P N 779223 All other countries EXTENDED LIFE PRE MIXED COOLANT P N 779150 or coolant specifically designed for ...

Page 141: ...T E TEC SYNTHETIC OIL P N 779126 or 2T CARBURATED PREMIUM MINERAL OIL P N 779119 or equivalent Refer to RECOMMENDED OIL Injection oil tank capacity 2 9 L 3 06 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Scandinavia Use EXTENDED LIFE PRE MIXED COOLANT EUR P N 779223 All other countries UseEXTENDED LIFE PRE MIXED COOLANT P N 779150 or coolant specifically designed for alu...

Page 142: ... OIL Engine oil capacity Oil change 3 3 L 3 5 qt U S liq Engine coolant Ethyl glycol water mix 50 coolant 50 distilled water Scandinavia Use EXTENDED LIFE PRE MIXED COOLANT EUR P N 779223 All other countries UseEXTENDED LIFE PRE MIXED COOLANT P N 779150 or coolant specifically designed for aluminum engines Cooling system capacity 5 2 L 5 49 qt U S liq Fuel injection system Multi point EFI 46 mm th...

Page 143: ... 4T 0W40 SYNTHETIC OIL P N 779139 or equivalent Refer to RECOMMENDED OIL Engine oil tank capacity Oil change with filter 3 5 L 3 7 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Scandinavia Use EXTENDED LIFE PRE MIXED COOLANT EUR P N 779223 All other countries EXTENDED LIFE PRE MIXED COOLANT P N 779150 or coolant specifically designed for aluminum engines Cooling system ca...

Page 144: ...ocket number of teeth All others 7 Gearbox oil Scandinavia SYNCHROMESH TRANSMISSION SYNTHETIC OIL EUR P N 779211 All other countries SYNCHROMESH TRANSMISSION SYNTHETIC OIL P N 779170 If the recommended XPS gearbox oil is not available use a 75W140 gear oil that meets the API GL 5 specification Gearbox oil capacity 600 ml 20 3 U S oz 1st 3 23 2nd 1 98 Gear Ratio R 4 06 Commander Series 500 mm Track...

Page 145: ... EasyRide suspension 40 mm to 45 mm 1 575 in to 1 772 in Deflection All other models 40 mm to 50 mm 1 575 in to 1 969 in Track tension Force 1 7 3 kgf 16 lbf Track alignment Equal distance between edges of track guides and slider shoes BRAKE SYSTEM Brake system Brembo Hydraulic caliper self adjustable disk Brake fluid DOT 4 SUSPENSION Front suspension A LFS All models except Commander 800 R E TEC ...

Page 146: ...mmander 900 ACE Commander LTD 900 ACE Commander 900 ACE ICE ripper Commander GT 900 ACE Commander GT 1200 4 TEC 69 Ranger Army LTD 69 Ranger 900 ACE HPG 36 69 Ranger Alpine 1200 4 TEC 2X HPG 36 Commander 800R E TEC KYB 46 Rear arm shock 69 Ranger SnowCruiser 900 ACE Commander GT 900 ACE Comfort Commander GT 1200 4 TEC Comfort Tractive 46 EDC PA Rear suspension max travel 340 mm 13 4 in ___________...

Page 147: ... H 4 Taillight bulb LED Type NGK PZFR6F 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5 Air suspension optional 15 A F6 GPS Charger 10 A R 1 Accessory relay Fuses Relays Capacitor R 2 Fan relay 144 ______________ ...

Page 148: ...H 4 Taillight bulb LED Type NGK PFR7AB 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5 Air Suspension optional 15 A F6 GPS Charger 10 A R 1 Accessory relay Fuses Relays Capacitor R 2 Fan relay ______________ 145 ...

Page 149: ...9m W LED Type MR7B1 Spark Plug Gap 0 8 mm 031 in F1 Battery 30 A F2 Relay Start button 5 A F3 Starter solenoid 10 A F4 Fan 15 A F5 HIC 10 A F6 HIC Gauge 10 A F7 Front power outlet and heaters 10 A F8 Lighting 20 A F9 Unused F10 Rear power outlet 5 A F11 Compressor 15 A R1 Run R2 Load R3 Load relay Fuses and relays R4 Fan relay 146 ______________ ...

Page 150: ...B 2 Spark plug Gap Not adjustable F 1 Battery 30 A F 2 Relay start button 5 A F 3 Starter solenoid 10 A F 4 Cooling Fan 15 A F 5 HIC 10 A F 6 HIC gauge 10 A F 7 Front power outlet and heater 10 A F 8 Lighting 20 A F 10 Rear power outlet 15 A Fuses F 11 Compressor 15 A R 1 Run relay R 2 Load relay R 3 Load relay Relays R 4 Cooling fan relay ______________ 147 ...

Page 151: ...mmander GT 900 ACE Comfort 309 kg 681 lb Commander GT 1200 4 TEC 318 kg 701 lb Commander GT 1200 4 TEC Comfort 322 kg 710 lb 69 Ranger Army LTD 323 kg 712 lb 69 Ranger Alpine 1200 4 TEC 344 kg 758 lb Dry weight 69 Ranger SnowCruiser 900 ACE 324 kg 714 lb 69 Ranger 900 ACE 69 Ranger SnowCruiser 900 ACE 69 Ranger Alpine 1200 4 TEC 338 cm 133 1 in 69 Ranger Army LTD 336 cm 132 3 in Vehicle overall le...

Page 152: ...55 1 in Commander 800R E TEC 133 cm 52 4 in Vehicle overall height 69 Ranger 900 ACE 69 Ranger SnowCruiser 900 ACE 143 cm 56 3 in All models except 69 Ranger Alpine 1200 4 TEC 996 mm 21mm Ski stance 69 Ranger Alpine 1200 4 TEC 1102 adj 42mm 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track NOTICE 2 Do not attempt to adjust gap on this spark plug _...

Page 153: ...SPECIFICATIONS This page is intentionally blank 150 ______________ ...

Page 154: ...TROUBLESHOOTING ______________ 151 ...

Page 155: ... a tether cord cap with the D E S S key for which this snowmobile was programmed 2 ECM does not recognize the D E S S key 900 ACE and 1200 4 TEC Refer to an authorized Lynx dealer ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has cooled down reach loose snow as soon as possible 2 Lo...

Page 156: ... repair or replacement 10 Fuel pressure too low Contact an authorized Lynx dealer ENGINE BACKFIRES 1 Engine is running too hot See ENGINE OVERHEATS 2 Ignition timing is incorrect or ignition system failure Seek service from an authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement 3 Exhaust system leak Seek service from an authorized Lynx dealer rep...

Page 157: ...let engine idle too long Refer to VEHICLE WARM UP in OPERATING INSTRUCTION NO RESPONSE FROM THE THROTTLE LEVER INPUTS MESSAGE DISPLAYED PRESS START TO GO 1 Engine management system has detected a sensor problem Press and hold the Start button in order to move vehicle Seek service from an authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement 154 ___...

Page 158: ... lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion mmo2007 009 066_c 1 Message display Messages will be displayed with a beep code and pilot lamp s Beeper codes will be heard and mes sages depending on gauge model will be displayed to catch your atte...

Page 159: ...e engine if condition persists ENGINE OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overheating persists contact an authorized Lynx dealer Do not run the engine if condition persists MUFFLER OVERHEAT Short beeps repeating rapidly ECM OVERHEAT Critical overheat Stop engine immediately and let engi...

Page 160: ...ove tether cord cap Wait a few minutes then start engine If problem persists contact an authorized Lynx dealer 2 short beeps Good key vehicle ready to operate 2 short beeps repeating slowly CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post D E S S Short beeps repeating rapidly BAD KEY Invalid key or key not programmed Use the proper key for the ve...

Page 161: ... code press and hold MODE M Button and simul taneously depress the HI LOW beam switch repeatedly several times If two or more codes are registered use SET S or MODE M to scroll To exit the fault codes mode press and hold MODE M Button Contact an authorized Lynx dealer for code signification 158 ______________ ...

Page 162: ...WARRANTY ______________ 159 ...

Page 163: ...S FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT AL LOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SP...

Page 164: ...con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the following year The repair or replacement of parts or the performance of service under t...

Page 165: ...t with reasonable ac cess to the product and reasonable opportunity to repair it The customer must also present to the authorized LYNX Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period...

Page 166: ...E In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the LYNX Distributor Dealer level We recommend discussing the issue with the authorized LYNX Distribu tor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP b...

Page 167: ...mple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for ...

Page 168: ...nature Print Mileage km Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenan...

Page 169: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance s...

Page 170: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance s...

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Page 173: ...te de la côte d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7484 Trondeim Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Formvägen 16 S 906 21 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland Oceania 6 Lord Street Lakes Business Park Botany NSW 2019 Australia South America Rua James Clerck Maxwell 230 TechnoPark Campinas SP 13069 380 Brazil Asia 15 F Parale Mitsui Building ...

Page 174: ...rship please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP or an authorized Lynx deal...

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Page 181: ...formation OPERATOR S GUIDE 2019 2019 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2018 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND BEFOREYOU OPERATE THIS VEHICLE READ THIS OPERATOR S GUIDE ALL ON PRODUCT SAFETY LABELS AND WATCH THE SAFETY VIDEO REV XU Series 619 900 969 OPERATOR S GUIDE REV XU Series ENGLISH GUIDE DU COND...

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