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BRP Lynx 1200 4-TEC 900 ACE 2018, Original Operator'S Manual

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BRP Lynx 1200 4-TEC 900 ACE 2018 Original Operator'S Manual Download Page 7

TABLE OF CONTENTS

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Engine Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Emergency Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Vehicle Warm-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Gearbox Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Shifter rod adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Shutting Off the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Towing an Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Towing Another Snowmobile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

TUNE YOUR RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Rear Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Front Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Vehicle Behavior Related to Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 85

VEHICLE TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

MAINTENANCE

FIRST INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

MAINTENANCE SCHEDULE (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

MAINTENANCE SCHEDULE (4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Air Intake Silencer Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Injection Oil (600 HO E-TEC, 800R E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Engine Oil (1200 4-TEC / 900 ACE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Engine Oil Replacement (900 ACE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Engine Oil Replacement (1200 4-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Engine Oil Filter (900 ACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Oil Filter (1200 4-TEC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

Engine Stopper ( E-TEC models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Gearbox Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

Skis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

VEHICLE CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

Post-Operation Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

Vehicle Cleaning and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

_______________

5

Summary of Contents for Lynx 1200 4-TEC 900 ACE 2018

Page 1: ...afety Vehicle and Maintenance Information OPERATOR S GUIDE 2018 2018 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2017 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND 619 900 939 OPERATOR S GUIDE XU 600 800R E TEC 1200 4 TEC 900 ACE ENGLISH GUIDE DU CONDUCTEUR XU 600 800R E TEC 1200 4 TEC 900 ACE ANGLAIS FAIT AU MADE IN CANAD...

Page 2: ...d instructions contained in this Operator s Guide and on product safety labels could cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you may have ridden in the past Take time to familiarize yourself with your new vehicle Lynx products are manufactured by BRP The following are trademarks of Bombardier Recreational Products Inc or its...

Page 3: ...lla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com 本手册可能有您的语种的翻译版本 请向经销商问询 或者登录 www operatorsguides brp com 中文 查询 Congratulations on your purchase of a new Lynx snowmobile Whatever model you have chosen it is backed by the Bombardier Recr...

Page 4: ... Operator s Guide This Operator s Guide has been pre pared to acquaint the owner operator and passenger with this snowmobile and its various controls safe riding and maintenance instructions Keep this Operator s Guide in the vehi cle as you can refer to it for things such as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In the event of a...

Page 5: ...15 Carrying a Passenger 17 Terrain Riding Variations 18 Environment 22 TRACTION ENHANCING PRODUCTS 24 Manoeuvrability 24 Acceleration 25 Braking 25 Important Safety Rules 26 Effects of Having a Studded Track on the Life of the Snowmobile 26 Installation of Studs on BRP Approved Tracks 26 Inspection of a Studded Track 27 IMPORTANT ON PRODUCT LABELS 28 Hang Tag 28 Vehicle Safety Labels 28 Technical ...

Page 6: ... Hood 64 28 Upper Side Panels 64 29 Lower Side Panels 65 30 Rewind Starter Handle If Equipped 66 31 Spark Plug Storage 66 32 Fuel Tank Cap 66 33 Storage Box If Equipped 67 34 Shovel If Equipped 67 35 Battery display Charging plug If Equipped 67 36 Electronic Controlled Suspension ECS If Equipped 67 37 Seat heater If Equipped 68 38 ECO Standard Sport Mode Switch 900 ACE and 1200 4 TEC 68 FUEL AND O...

Page 7: ...N 88 MAINTENANCE SCHEDULE 2 STROKE 90 MAINTENANCE SCHEDULE 4 STROKE 92 MAINTENANCE PROCEDURES 94 Air Intake Silencer Prefilter 94 Engine Coolant 94 Injection Oil 600 HO E TEC 800R E TEC 95 Engine Oil 1200 4 TEC 900 ACE 95 Engine Oil Replacement 900 ACE 96 Engine Oil Replacement 1200 4 TEC 97 Engine Oil Filter 900 ACE 99 Oil Filter 1200 4 TEC 99 Exhaust System 100 Spark Plugs 100 Engine Stopper E T...

Page 8: ...QUENCY DIGITALLY ENCODED SECURITY SYSTEM RF D E S S KEY 126 SPECIFICATIONS 127 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 138 MONITORING SYSTEM 141 Pilot Lamps Messages and Beeper Codes 141 How to Read Fault Codes 144 WARRANTY BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY 2018 LYNX SNOWMOBILES 146 MAINTENANCE RECORDS 151 CUSTOMER INFORMATION CONTACT US 156 North America 156 Europe 156 Oceania 156 ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ...through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved gasoline con tainer to store fuel Strictly adhere to instructions in FU ELING PROCEDURE...

Page 11: ...e snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The performance of some snowmobiles may significantly exceed that of other snowmobiles you have operated Therefore use by novice or inexperienced operators is not recommended Snowmobiles are used in many areas and in many ...

Page 12: ...y features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent a very serious threat for both you and your snowmobile Give a wid...

Page 13: ...repair of these systems must by performed by an authorized Lynx dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from engine cut off switch when vehicle is not in operation in order to prevent accidental engine starting to avoid unautho rized use by children or others or theft NEVER stand behind or near a rotating trac...

Page 14: ...ndard mode Sport mode ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATING MODES for de tailed instructions Standard Mode In standard mode acceleration is re duced when accelerating from a com plete stop and when operating in the low vehicle speed range under ...

Page 15: ...y important prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Engine 1 Remove snow and ice from body in cluding lights seat footrests con trols and instruments 2 Verify that air silencer prefilter is free of snow 3 Verify that skis and steering operate freely Check corresponding action...

Page 16: ...eck for proper level Brake fluid Check for proper level and no leaks Storage compartment Check for proper latching and no heavy or breakable objects Throttle lever Check for proper operation Track Check condition and remove snow or ice Brake lever Check for proper operation Parking brake Check for proper operation Emergency engine stop switch and engine cut off switch tether cord cap Check for pro...

Page 17: ... scarfs and loose ap parels that could get caught in moving parts Carry colored lens goggles What to Bring Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency First aid kit Provided tool kit Mobile phone Knife Spare spark plugs Flashlight Friction tape Trail map Spare drive belt Snack Rider Position Forward Operation Your riding ...

Page 18: ...ing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops fmo2008 003 003 Standing Place both feet on the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop fmo2008 003 004 Rider Position Reverse Operation We recommend sitting on your...

Page 19: ...s passengers and should inform them of snowmobil ing basics WARNING Passengers must only sit on designated passenger seats Never allow anyone to sit be tween the handlebar and the operator Each passenger seat must have a strap or handholds and meet SSCC standards Passengers and operators must always wear an approved hel mets and warm clothing appro priate for snowmobiling Make sure that no skin is...

Page 20: ...n in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off get off and move the back of the vehicle onto new snow Then tramp a clear path ahead of the vehi cle A few feet will generally suffice Restart the engine Assume the stand ing position and rock the vehicle...

Page 21: ...w the machine to run downhill with the engine operating If a higher than safe speed is reached slow down by braking but apply the brake with frequent light pressure Never jam the brake and lock the track Side Hill When crossing a side hill or travers ing up or downhill certain procedures must be followed All riders should lean towards the slope as required for stability The preferred operating po ...

Page 22: ...oggles with colored lenses should al ways be worn under these conditions Unseen Obstruction There may be obstructions hidden beneath the snow Driving off es tablished trails and in the woods re quires reduced speed and increased vigilance Driving too fast in an area can make even minor obstacles very hazardous Even hitting a small rock or stump could throw your snowmo bile out of control and cause...

Page 23: ... a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or to be seen Nighttime snowmobiling is delightful It can be a unique experience if you acknowl edge your reduced visibility Before you start make certain your lights are clean and work properly Drive at speeds that will allow you to stop in time when you see...

Page 24: ...r the fu ture of our sport Help us lead it down the right path From all of us at BRP thank you for doing your share There is nothing more exhilarating than snowmobiling Venturing onto snow mobile trails that cross wild areas is an exciting and healthy winter sport However as the number of people us ing these recreational parks increases so does the potential for damage to the environment Abuse of ...

Page 25: ... private land Respect the rights of landowners and other people s pri vacy Remember snowmobile tech nology has lowered the noise factor considerably but you still shouldn t rev your engines where quiet is the order of the day Snowmobilers know all too well the ef forts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly Thi...

Page 26: ...enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning accelerating and braking Also always check local regulations concerning the use of traction enhanc ing products on snowmobiles Always drive your snowmobile in a responsible manner respecting the environ...

Page 27: ...n soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEVER try to spin the track to make the rear of the snowmo bile skid This could cause debris or ice to be thrown violently backwards pos sibly injuring others nearby or on snowmobiles behind you Braking ...

Page 28: ...an also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that could cause the engine to overheat and be severely damaged WARNING If tunnel protectors are excessively worn or not installed the gas tank could be punctured causing a f...

Page 29: ...nd runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Inspection of a Studded Track PROCEED WITH A VISUAL INSPEC TION OF YOUR TRACK BEFORE EACH RIDE Look for any defects such as Perforations in the track Tears in the track particularly around...

Page 30: ...r consommera plus d huile et d essence qu à la normale Ainsi il se peut que le moteur ait des ratés Cela est normal puisque le module de commande protège le moteur contre l usure prématurée et assure un rodage optimal Après cette période qui dure environ 2 pleins d essence 80 l vous serez en mesure de profiter pleinement des performances ainsi que de la faible consommation d huile et d essence que...

Page 31: ...nowmobile use can result in SEVERE IN JURY or DEATH Follow all in structions and warnings Always wear ear protection Never use with drugs or alcohol AVERTISSEMENT WARNING 516002703 LABEL 2 516006903 LABEL 3 L Label 4 WARNING Beware of rotating parts 516003923 LABEL 4 ________ SAFETY INFORMATION ________ 29 ...

Page 32: ...L Label 8 WARNING Locate and read operator s guide Follow all instructions and warnings Beware of hot parts Beware of hot vapors Do not use without pulley guard Beware of drive belt Read instructions before ser vice 516003919 ON PULLEY GUARD LABEL 8 CAPACITOR Capacitor May Spark If Shorted Spark can ignite fuel vapors Keep objects away from poles When removing from vehicle always discharge properl...

Page 33: ...hen towing NEVER sit nor exceed maximum load capacity in cargo area MAXIMUM REAR LOAD 30 kg 66 lb MAXIMUM towing capacity 5000N 510 kg 1124 lb MAXIMUM tongue capacity 100N 10 kg 22 lb 516003886 LABEL 10 516005521 LABEL 11 L Label 12 WARNING Beware of rotating track 516007584 LABEL 12 ________ SAFETY INFORMATION ________ 31 ...

Page 34: ...pors may ignite in presence of a spark creating a fire hazard 516005583A ON FUEL INJECTORS E TEC MODELS mmo2013 004 046_a ON FUEL INJECTORS E TEC ONLY Technical Information Labels fmo2014 005 007_a fmo2014 003 008_a fmo2015 003 004_a 516003888 ALL MODELS EXCEPT COMMANDER GT COMFORT KIT MODELS LABEL 1 32 _______ SAFETY INFORMATION ________ ...

Page 35: ... to the shop manual for the complete assembly procedure Drive pulley bolt recommended torque 85 92 lbf ft 115 125N m NOTICE EN 516005503A DEC ON PULLEY GUARD LABEL 3 516003925 LABEL 4 516003918 LABEL 5 516005109 COMMANDER GT COMFORT KIT MODELS ON PASSENGER HANDHOLD 516006904 en 2 TEC MODELS ON ENGINE COMPARTMENT ________ SAFETY INFORMATION ________ 33 ...

Page 36: ...SOLE NEAR SHIFT LEVER 516005672 ON CONSOLE ALL COMMANDER AND 69 RANGER STD 900 ACE MODELS 95 A A V I S M ÉLANGE ÉTHANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 004 LOCATED ON FUEL CAP 34 _______ SAFETY INFORMATION ________ ...

Page 37: ...VEHICLE INFORMATION _______________ 35 ...

Page 38: ...Some features may not apply to your model or could be optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS fmo2014 003 033_a TYPICAL 36 ______________ ...

Page 39: ... 016_b COMMANDER LIMITED 600 E TEC AND 69 RANGER ARMY LTD fmo2016 003 001_a COMMANDER LIMITED 600 E TEC fmo2016 002 003_b COMMANDER GRAND TOURER 1200 4 TEC 900 AND COMMANDER LIMITED 600 E TEC fmo2014 003 004_a COMMANDER GRAND TOURER 1200 4 TEC AND 900 ECS _______________ 37 ...

Page 40: ...r Designed to be thumb activated When squeezed it increases the en gine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate WARNING Test the throttle lever operation each time before starting the en gine The lever must return to its the rest position once released Otherwise do not start engine Throttle Lever 900 ...

Page 41: ...riding style and conditions mmo2015 008 102_a THUMB THROTTLE POSITION PUSH DOWNWARD TO ROTATE THROTTLE HOUSING mmo2015 008 100_a IF WANTED CONTINUE TO ROTATE THE THROTTLE HOUSING mmo2015 008 101 FINGER THROTTLE POSITION CAUTION It is HIGHLY recommended to use gloves and NOT mitts when using the finger throttle position It is not recommended to use the finger throttle position while rid ing in dens...

Page 42: ...NGAGE MECHANISM Step 1 Apply and hold regular brake Step 2 Lock brake lever using parking brake lever To Release Parking Brake Squeeze brake lever Parking brake lever will automatically return to its original position Always release park ing brake before riding 5 Engine Cut Off Switch The engine cut off switch is located to on the LH side of console The tether cord cap must be securely snapped to ...

Page 43: ...D E S S equipped Lynx snowmobile each can be pro grammed by your authorized Lynx dealer to accept the other vehicles D E S S keys D E S S Key Types Two types of keys can be used Normal key Learning key To ease key type recognition the tether cord comes in different colors KEY TYPE COLOR Normal Gray Learning Green The Lynx learning key limits the speed of the snowmobile and the engine torque theref...

Page 44: ...rected before restarting engine See an authorized Lynx dealer for servicing 7 Multifunction Switch Multifunction switch is located on the LH side of handlebar fmo2014 003 003_a 1 Start button 2 Headlights dimmer switch 3 Heated grips 4 Heated throttle lever 5 Mode set button Start Button Press to start engine Refer to ENGINE STARTING PROCEDURE in the OPER ATING INSTRUCTIONS Headlights Dimmer Switc...

Page 45: ...re no bars displayed on the gauge Heated Throttle Lever Switch fmo2014 003 003_c TYPICAL 1 Heated throttle lever switch 2 Increase heat Warmer 3 Decrease heat Colder NOTE The heating intensity is dis played via the multifunction display with the activation of the throttle lever switch When released display will return to fuel tank level mmo2007 009 044_b HEATING INTENSITY DISPLAY 1 Colder Less hea...

Page 46: ...ush shift lever knob down to move it from neu tral to reverse gear NOTE Do not shift when vehicle is moving 9 Adjustable Mirrors Each mirror can be adjusted to suit driver s preference by gently rotating the mirror glass WARNING Adjust with vehicle at rest in a safe place 10 Tool Kit Models without an Under Seat Storage Box A tool kit containing tools for basic maintenance is supplied with the veh...

Page 47: ...de vice or have assistance to share lift ing stress if possible fmo2012 003 006_a TYPICAL 1 Front bumper fmo2012 003 007_a TYPICAL 1 Rear bumper NOTICE Do not use skis or ski han dles to pull or lift snowmobile 12 Gauge WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle you could lose con trol Gauge Description mmo2007 009 066_ab MULTIFUNCTION ANALOG DIGITAL...

Page 48: ...lay WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle you could lose con trol The multifunction display is used to Display the WELCOME message on power up Display the KEY recognition mes sage Provide various indications as se lected by the operator Activating or changing various func tions or modes of operation Display scrolling messages of func tion activa...

Page 49: ...gage try again High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 minutes when driving Warm up period may occur after a restart in very cold weather 900 ACE and 1200 4 TEC ECO mode is selected Standard mode is selected SPORT MODE Sport mode is selected 5 MODE M Butto...

Page 50: ...Heated grips heating intensity X X X X J Heated throttle lever heating intensity X X X X K Instant fuel consumption X X X X L Total fuel consumption X X X X M Message display X X X X N Coolant temperature X X X X O E TEC engine storage mode X X N A N A P Top Speed X X X X Q Average speed X X X X X An X indicates a standard feature Opt Feature available as an option N A Not available When the infor...

Page 51: ...s flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In addition of the analog type tachome ter RPM can also be displayed via the multifunction display Engine RPM can be displayed on dis play 1 or display 2 mmo2007 009 066_q MULTIFUNCTION DISPLAY 1 Display ...

Page 52: ...ince it has been reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE Resetting TRIP B mode will also reset TOTAL FUEL CONSUMP TION mmo2007 009 066_k E Trip Hour Meter Records vehicle running time when the electrical system is activated since it has been reset Press the SET S button to ...

Page 53: ...hicle approximate altitude above sea level calculated from the barometric pressure NOTE Altitude displayed is rounded off every 100 meters gauge set in metric or 200 feet gauge set in impe rial units To display vehicle altitude proceed as follows Press the MODE M button to select display 2 mmo2007 009 066_m While display is flashing press the SET S button to select altitude mode mmo2007 009 066_k ...

Page 54: ...displayed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE LEVER SWITCH for more details mmo2007 009 044_a HEATED THROTTLE LEVER 1 Operating range K Instant Fuel Consumption Calculates vehicle average fuel con sumption while riding To display vehicle average ...

Page 55: ...lect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se lected mmo2008 003 021_a TYPICAL Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset set the trip meter to TRIP B Refer to TRIP METER A OR B for more details mmo2...

Page 56: ... TEMPERATURE 1 Range O E TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated P Top Speed Records vehicle top speed since it has been reset To display vehicle top speed proceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if display is not chang...

Page 57: ...average speed pro ceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if display is not changed Push SET S button to select vehicle average speed AVR_SPD mode mmo2007 009 066_n 1 Vehicle average speed AVR_SPD mode Push the MODE M button to confirm selection or wait 5 seconds ...

Page 58: ...he SET S button to change minutes Press the MODE M button to save clock set up and exit mode Unit Selection KM H vs MPH The units can be set in metric or imperi als Refer to an authorized Lynx dealer Language Selection The gauge display language can be changed Refer to an authorized Lynx dealer for language availability and setup the gauge to your preference 13 Backrest If Equipped A fixed backres...

Page 59: ...t facing for ward on the storage box lid 2 Slightly incline the passenger seat towards front and engage both seat hooks in the storage box lid slots mmo2009 004 018_a 1 Seat hook 2 Slot 3 Push the passenger seat towards the driver s seat and firmly push the rear portion down to lock the pas senger seat in position CAUTION When closing lid with the passenger seat installed secure with the retaining...

Page 60: ...ecal located on the RH backrest bracket and guide the handhold to the desired position NOTE The decal can also be seen in IMPORTANT ON PRODUCT LABELS 3 Screw the knob enough to obtain a suitable tension 4 Lower knob to lock the handhold in place Commander 600 E TEC Limited and 69 Ranger Army LTD Fixed handholds on each side of the passenger seat fmo2012 003 020_a TYPICAL 1 Passenger handhold 16 Mo...

Page 61: ...e lid pull and hold the rubber tab sideways then lift the RH side of the lid or passenger seat if installed fmo2009 004 024_a Step 1 Pull rubber tab Step 2 Lift RH side To close lid simply push it down until it latches In addition when passenger seat is in stalled hook the retaining strap to the rear bumper as shown fmo2010 002 012_a 1 Retaining strap 2 Rear bumper CAUTION When closing lid with th...

Page 62: ...p and Seat Switch If Equipped Commander Grand Tourer models The switch is located on the LH pas senger handhold Adjust heating intensity as shown mmo2009 005 010_a 1 Off 2 Warm 3 Hot Commander Grand Tourer 1200 fmo2014 003 011_a 1 Off 2 Warm Passenger Grip 3 Hot Passenger Heated Grip and Seat 20 12 Volt Power Outlet On all models a 12 volt power outlet is installed at front near steering column A ...

Page 63: ...ndlebar height is adjustable To adjust proceed as follows 1 Pull up the lock lever fmo2015 003 006_a 1 Lock lever 2 Bring the handlebar to the desired position and push down the lock lever to lock it NOTE On the other models the steer ing can be set to a desired fixed posi tion see your Lynx authorized dealer 23 Track WARNING Never stud a track that has not been approved for studs In stalling stud...

Page 64: ...stem is protected with fuses refer to ELECTRICAL SYSTEM for details The fuse box is located in the left side of vehicle behind seat cover To get ac cess to fuse box open lower side panel and then remove seat cover lower left aside CAUTION Do not use a higher rated fuse as this can cause severe damage to electrical components and or be a potential fire WARNING If fuse has burnt out source of mal fu...

Page 65: ...t this tension be maintained when reinstalling Remove the tether cord cap from en gine cut off switch Refer to CONTROLS INSTRUMENTS AND EQUIPMENT and open engine compartment LH side panel Remove retaining pin mmo2008 003 063_a TYPICAL 1 Retaining pin Lift rear portion of drive belt guard then release from front tabs Drive Belt Guard Installation When reinstalling drive belt guard position its cuta...

Page 66: ...to the bottom pan slots mmo2009 004 039_a TYPICAL 1 Tabs 2 Slots 2 Slide hood towards headlights until it stops 3 Hook the rubber ties 28 Upper Side Panels WARNING Never operate engine with side panels opened or removed from vehicle Upper Side Panel Removal 1 Unhook the rubber tie mmo2009 004 040_a 1 Rubber tie 2 Lift the rear portion of panel to free the plastic tab from the console 3 Slide panel...

Page 67: ...NG Never operate engine with side panels opened or removed from vehicle Lower Side Panel Opening 1 Remove upper side panel as ex plained above 2 Unhook the rubber tie mmo2009 004 044_a 1 Rubber tie 3 Turn the clip 1 4 turn counterclock wise to unlock mmo2009 004 045_a 1 Clip 4 Slightly lift the rear of side panel then open sideways Lower Side Panel Closing 1 Insert the panel tab into the bottom pa...

Page 68: ...dle 31 Spark Plug Storage A space is provided in the tool kit to keep spare spark plugs dry and pre vent shocks that might affect the ad justment or break them NOTE Spare spark plugs are not sup plied with snowmobile NOTE Check spare spark plug gap ac cording to SPECIFICATIONS before in stallation CAUTION Do not attempt to adjust spark plug gap 32 Fuel Tank Cap Unscrew to fill up tank then fully t...

Page 69: ...ck Keep the screws for installation mmo2010 002 013_a INSIDE THE STORAGE BOX 1 Retaining screw To install storage box make sure that the tunnel surface is clean Put stor age box within the rear rack rails Attach using the four screws Tighten to 10 N m 1 N m 89 lbf in 9 lbf in 34 Shovel If Equipped Shovel is located on RH side of vehicle 35 Battery display Charging plug If Equipped Battery display ...

Page 70: ...r gearshift lever Seat heater can be switched ON or OFF fmo2014 003 005_a 1 Seat heater switch 2 Heat OFF 3 Heat ON 38 ECO Standard Sport Mode Switch 900 ACE and 1200 4 TEC The Mode switch is located on the LH side of fuel tank mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch It is used to activate or deactivate Eco Standard Sport modes Refer to OPERATING MODES for de tails 68 ________...

Page 71: ...el phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements FUEL TYPE ENGINE MINIMUM OCTANE RATING Fuel which may contain up to 10 MAX ethanol 600 HO E TEC 800 R E TEC 1200 4 TEC 900 ACE 95 E10 NOTICE Use octane rating accord ing to fuel typ...

Page 72: ... BRP recommends the use of its recommended XPS oil or equivalent Damages caused by oil which is not suitable for this oil in jected 2 stroke direct fuel injection engine may not be covered by the BRP limited warranty 1200 4 TEC and 900 ACE ENGINE RECOMMENDED ENGINE OIL 1200 4 TEC 900 ACE XPS 4 STROKE SYNTHETIC OIL F P N 619 590 114 NOTICE The engine of this snow mobile has been developed and val i...

Page 73: ...jection oil reservoir cap Add injection oil Reinstall cap and fully tighten NOTE Do not overfill Do not pass the MAX range in the reservoir filler neck NOTICE Do not mismatch oil reservoir cap with fuel tank cap WARNING Wipe off any oil spills Oil is highly flammable when heated _______________ 71 ...

Page 74: ...te to a good break in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E TEC Models During a predetermined period the engine management system controls some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period...

Page 75: ...activated by the operator Navigating Operating Modes Use ECO Standard Sport Mode switch to navigate between power levels from ECO reduced power to Stan dard full power to Sport increased response To increase power press the switch upwards To decrease power press the switch downwards mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch To activate Standard mode when in Sport mode press bott...

Page 76: ...t and display the key recognition message 3 Press the MODE button once then press the SET button until LEARN is visible in the digital center of the gauge mmo2014 004 001_f MULTIFUNCTION GAUGE 1 MODE function 2 SET function 4 Use the heated grip switch to toggle the key setting between 1 and 3 mmo2014 004 002_a TYPICAL 1 Heated grip switch 2 Increase 3 Decrease NOTE Setting 1 is the lowest avail a...

Page 77: ...t do not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 1200 4 TEC and 900 ACE Models Do not attempt any emergency start ing procedure Have the battery charged or replaced NOTE Emergency manual engine start is not provided for ACE models E TEC Models If the starter does not operate and you have followed the steps in ENGINE STARTING PROCEDURE star...

Page 78: ...the drive pulley WARNING When starting the snowmobile in an emergency situation using drive pulley do not reinstall the belt guard and return slowly to have snowmobile repaired Vehicle Warm Up Before every ride vehicle has to be warmed up as follows 1 Start engine as explained in ENGINE STARTING PROCEDURE above 2 Allow engine to warm up one or two minutes at idle speed NOTE It is not recommended t...

Page 79: ...d Come to a complete stop and hold brake before shifting to or from reverse Wait until the reverse alarm sounds before operating throttle Neutral When set in neutral N the gearbox disengages the pulleys from the track Shifting in Reverse To engage reverse gear proceed as fol lows 1 Bring vehicle to a complete stop 2 Apply and hold brake 3 With engine at idle speed select reverse R gear using the g...

Page 80: ...oth sides and at the rear Check local laws for brake light s requirements WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled and must be towed use a rigid tow bar Re...

Page 81: ...e sure support device is sta ble and secure Customize each adjustment one at a time It may be necessary to read just center spring after adjusting front springs for instance Test run the snowmobile under the same condi tions trail speed snow driver riding position etc Change one adjustment and retest Proceed methodically until you are satisfied Following are guidelines to fine tune suspension REAR...

Page 82: ...od weight transfer light pressure No adjustment required Light too much weight transfer lift off the ground Strap too long reduce strap length Heavy not enough weight transfer heavy pressure Strap too short increase strap length Increase or decrease strap length by bolting to a different hole fmo2015 006 002_a TYPICAL 1 Adjustment holes stopper strap NOTE Decreasing the stopper strap length may re...

Page 83: ...r suspension Lower rear end Less bump absorption capability Lighter steering Decreasing preload Better performance and handling in deep snow C B A mmo2006 003 022_a A Suspension fully extended B Suspension has collapse with driver passenger s and load added C Distance between dimension A and B must not exceed 50 to 75 mm 3 to 4 in see table REFERENCE TABLE C WHAT TO DO 50 to 75 mm 2 to 3 in No adj...

Page 84: ...is more damping and down is less damping Spring Preload Adjuster MAN manual The spring preload is fundamental for the function of the suspension If the preload is incorrectly set any other adjustments will not help to get the in tended performance from the suspen sion More spring preload is needed when passenger or extra load is on the vehicle fmo2015 003 009_c To adjust spring preload push the le...

Page 85: ...urn adjust center spring ac cordingly WARNING Before proceeding with any sus pension adjustment remember park in a safe place remove tether cord cap lift rear of vehicle off the ground with a wide base snowmobile stand with a rear deflector panel make sure lifting device is stable and secure REFERENCE TABLE STEERING BEHAVIOR WHAT TO DO Easy to turn neutral No adjustment required Harder to turn ove...

Page 86: ...ct on front suspension firmness Front spring preload also has an effect on the steering behavior mmo2009 004 031_a TYPICAL FRONT SUSPENSION 1 Front springs for handling WARNING Always adjust both front springs to same position REFERENCE TABLE HANDLING WHAT TO DO Good steering comfortable to turn No adjustment required Bad steering too easy to turn Adjusted too soft increase spring preload Bad stee...

Page 87: ...enter Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rear s...

Page 88: ... kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snow mobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements Ensure the hitch and safety chains are secure...

Page 89: ...MAINTENANCE _______________ 87 ...

Page 90: ...le cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Adjust drive chain except models with gearbox Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hos...

Page 91: ...nge Apply LOCTITE 542 on the thread of the plug XU models Adjust drive chain Not for models equipped with gearbox Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis and runners Tighten frame pyramid rod screws to 14 N m 124 lbf in Retighten rear profile screws 6 pcs to 40 N m 30 lbf ft Only XU models FRAME Retight...

Page 92: ... system and check for leaks Inspect cooling system cap hoses and clamps and check for leaks ENGINE Adjust engine stopper Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Clean driven pulley Adjust and align track DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk STEERING SYSTEM Inspect steering mechanism Inspect front suspension Inspect rear su...

Page 93: ...DRIVE SYSTEM Replace the following drive pulley wear parts slider shoes O rings and sliding sheave bushing E TEC FRAME Retighten rear member screws to frame to specified torque XU 24 N m 18 lbf ft EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST E TEC Inspect oil pump strainer and clean if needed ENGINE Clean 3D rave valves DRIVE SYSTEM Replace the following drive pulley wear parts spring...

Page 94: ...ust system and check for leaks Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Check driven pulley preload Clean driven pulley Adjust and align track DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk STEERING SYSTEM Inspect steering mechanism Inspect front suspension Inspect rear suspension and stopper strap Lubricate front and rear suspension...

Page 95: ...cate the splines of joint between QRS axle and gearbox DRIVE SYSTEM AND BRAKE Lubricate the splines of joint between driven pulley and QRS axle FRAME Retighten rear member screws to frame to specified torque XU 24 N m 18 lbf ft EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST ELECTRICAL SYSTEM Replace spark plugs EVERY 20 000 KM 12 500 MI ENGINE Check valve clearance and adjust if necessa...

Page 96: ...ove prefilter simply pull it out To install prefilter push it back in place making sure it is properly secured Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Remove the upper RH side panel Re fer to SIDE PANELS in CONTROLS IN STRUMENTS AND EQUIPMENT The cold level line is just above the re taining clamp mmo2009 004 028_b TYPICAL 1 Cold level line Check c...

Page 97: ...itors specif ically recommended for aluminum engines Injection Oil 600HOE TEC 800RE TEC Adding Injection Oil Remove the upper RH side panel Re fer to SIDE PANELS in CONTROLS IN STRUMENTS AND EQUIPMENT Always maintain a sufficient amount of recommended injection oil in the injec tion oil reservoir fmo2012 003 012_a TYPICAL 1 Oil reservoir Unscrew injection oil reservoir cap to fill up reservoir the...

Page 98: ... Engine oil can be very hot WARNING Wipe off any oil spills Oil is highly flammable when heated Engine Oil Replacement 900 ACE WARNING The engine oil can be very hot Wait until engine oil is warm NOTICE Engine oil and oil filter must be replaced at the same time 1 Place vehicle on a level surface 2 Remove the LH side panel 3 Remove dipstick mmo2014 004 011_a LH SIDE OF VEHICLE 1 Oil tank dipstick ...

Page 99: ...ealing washer 2 Oil drain plug 10 Install drain plugs and tighten to specification TIGHTENING TORQUE Drain plugs 20 N m 2 N m 15 lbf ft 1 5 lbf ft 11 Replace OIL FILTER see proce dure in this subsection 12 Refill oil tank at the proper level with the recommended oil APPROXIMATE ENGINE OIL CAPACITY WITH FILTER 3 3 L 3 5 qt U S liq 13 Reinstall dipstick in oil tank and properly tighten it 14 Start e...

Page 100: ...9 Install NEW sealing washer and O ring on oil drain plug NOTICE Never use a sealing washer a second time Always re place with a new one mmr2009 111 005_a 1 Sealing washer 2 O ring 3 Oil drain plug 10 Install drain plug and tighten to specification TIGHTENING TORQUE Drain plug 30 N m 22 lbf ft 11 Replace OIL FILTER see proce dure in this subsection 12 Refill oil tank at the proper level with the r...

Page 101: ...egrated part of magneto cover for dirt and contaminations mmr2011 070 008_a 1 Oil inlet orifice from the oil pressure pump 2 Oil outlet orifice to the engine lubrication system 3 Oil filter receptacle 2 Install a O ring on oil filter cover 3 Lubricate filter seal and cover O ring with engine oil mmr2011 070 009_a 1 Lubricate with engine oil 4 Install the oil filter cover 5 Tighten oil filter cover...

Page 102: ...en oil filter cover screws to specification TIGHTENING TORQUE Oil Filter Cover 10 N m 1 N m 89 lbf in 9 lbf in 6 Install muffler Exhaust System Exhaust System Verification The tail pipe of the muffler should be centered with the exit hole in the bot tom pan Exhaust system must be free of rust or leaks Make sure that all parts are securely in place Check retaining springs condition and replace if n...

Page 103: ...engine stopper to the engine support just enough to allow a verti cal play 1 2 to one turn mmo2010 009 007_a 1 Drive pulley 2 Engine stopper screws 3 Engine stopper 5 Insert a 0 5 mm 02 in feeler gauge in the engine stopper opening see illustration mmo2010 009 001_a 1 Opening 2 Feeler gauge 6 Place feeler gauge between engine stopper and rubber stop block on engine NOTE Do not insert the feeler ga...

Page 104: ...level surface Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other than the rec ommended one nor mix different fluids for topping up mmo2008 008 018_a 1 Minimum 2 Maximum 3 Operating range NOTICE Brake fluid can damage painted and plastic par...

Page 105: ...fraying or ab normal wear uneven wear wear on one side missing cogs cracked fab ric If abnormal wear is noted prob able cause could be pulley misalign ment excessive RPM with frozen track fast starts without warm up pe riod burred or rusty sheave oil on belt or distorted spare belt Contact an au thorized Lynx dealer Spare Drive Belt A spare drive belt can be stored in the storage box NOTE Spare dr...

Page 106: ... driven pulley several times to properly set the belt be tween the sheaves 5 If a new belt was installed adjust the belt height Refer to DRIVE BELT HEIGHT ADJUSTMENT be low 6 Install belt guard refer to DRIVE BELT GUARD INSTALLATION 7 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT Drive Belt Height Adjustment The drive belt height must be checked every time a new belt...

Page 107: ...the clamping bolt to specifi cation TIGHTENING TORQUE Clamping bolt 5 5 N m 0 5 N m 49 lbf in 4 lbf in mmo2011 003 010_b 1 Clamping bolt 7 Install belt guard refer to DRIVE BELT GUARD INSTALLATION 8 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT NOTE This setting is correct as a pre liminary adjustment for most models and belt types In some cases when starting the eng...

Page 108: ...100 NOTE Use precision digital tachome ter for engine RPM adjustment NOTE The adjustment has an effect on high RPM only Calibration screw has a notch on top of its head 1 A33D19A TYPICAL 1 Notch There are 6 positions numbered 1 to 6 Each position modifies maximum en gine RPM by approximately 200 RPM Lower position numbers decrease en gine RPM in steps of 200 RPM and higher position numbers increas...

Page 109: ...must be parked in a safe place away from the trail Remove the tether cord cap Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand with a rear de flector panel With the engine off ro tate the track by hand and inspect con dition If worn or cut or if track fibers are exposed or if missing or defective inserts or guides are noted contact an authorized Lynx dea...

Page 110: ...ff the ground only run it at the lowest possible speed Centrifugal force could cause de bris pieces of torn track or an en tire severed track to be violently thrown backwards out of the tun nel with tremendous force Track Tension Verification NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjust ing track tension 1 Remove tether cord cap from en gine cut off switch 2 Lift rear of...

Page 111: ...t in accordance with the specification adjust track tension Refer to TRACK TEN SION ADJUSTMENT NOTICE Too much tension will result in power loss and excessive stresse on suspension components Track Tension Adjustment 1 Remove the tether cord cap from engine cut off switch 2 Remove rear wheel caps if so equipped fmr2008 048 007_a 1 RH rear idler wheel cap 3 Loosen the rear idler wheel retain ing bo...

Page 112: ...o be violently thrown backwards out of the tun nel with tremendous force Start the engine and accelerate slightly so that track barely turns This must be done in a short period of time about 5 seconds Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance If off center perform alignmen...

Page 113: ... ture slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Tighten nut to specification TIGHTENING TORQUE Stopper strap nut 9 N m 1 N m 80 lbf in 9 lbf in Rear Suspension Lubrication Lubricate rear suspension at grease fittings using SUSPENSION GREASE P N 293 550 033 Refer...

Page 114: ...replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted WARNING Do not use a higher rated fuse WARNING If fuse has burnt out source of mal function should be determined and corrected before restarting See an authorized Lynx dealer for servicing Fuse Location The fuse box is located behind the front seat upholstery at the LH ...

Page 115: ... cohol which will not leave a film on the bulb 1 By using a small screwdriver re lease multifunction gauge locking tabs mmo2007 009 061_a 1 Locking tab 2 Gently pull on multifunction gauge and set aside mmo2007 009 062_a 3 Unplug burnt bulb connector Re move the rubber boot mmo2007 009 022_a 1 Rubber boots 4 Press and pull both sides of the re taining clip at the same time to re lease it from bulb...

Page 116: ...ic retaining pins may break if taillight assembly is forced sideways Avoid sideways movement when pulling taillight out NOTICE Do not pull taillight hous ing out too far to avoid damaging wiring 2 Remove lamp socket from taillight assembly 2 1 Turn socket counterclock wise 2 2 Pull socket out 3 Replace bulb 4 Secure socket into taillight assem bly 5 Push taillight assembly back into place NOTE Led...

Page 117: ...ction Remove any dirt or rust To clean the entire vehicle use only mi crofiber cloths or equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid scratching the surfaces To remove grease oil and grime use BRP HEAVY DUTY CLEANER P N 293 110 001 NOTICE Do not use heavy duty cleaner on decals or vinyl To remove stubborn dirt from all plastic and vinyl s...

Page 118: ...fting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits NOTICE The snowmobile has to be stored in a cool and dry place and cov ered with an opaque but ventilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle finish Engine Storage Mode...

Page 119: ...hold the SET S button for 2 3 seconds NOTE The gauge will display OIL when the storage procedure is initi ated 7 When gauge displays OIL release button and wait for the lubrication function to end mmr2009 004 004 Do not touch anything during engine lu brication cycle The engine lubrication function takes approximately 1 minute During this time engine RPM will increase slightly to approximately 160...

Page 120: ... Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis and runners Inspect front suspension SUSPENSIO...

Page 121: ...ct drive pulley Clean and inspect driven pulley Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of the plug XU models Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect steering mechanism STEERING SYSTEM Inspect skis...

Page 122: ...PRESEASON PREPARATION This page is intentionally blank 120 ______________ ...

Page 123: ...TECHNICAL INFORMATION ______________ 121 ...

Page 124: ... be allowed by BRP if the engine identification number or vehicle iden tification number VIN is removed or mutilated in any way We strongly rec ommend that you take note of all the identification numbers on your snow mobile and supply them to your insur ance company Vehicle Identification Number VIN VIN is scribed on vehicle description decal See above It is also engraved on tunnel near vehicle de...

Page 125: ...ICATION mmo2007 002 006_a 800R E TEC ENGINE 1 Engine identification number mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine serial number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number ______________ 123 ...

Page 126: ...Sound pressure LpA 86 dB 4050 RPM Uncertainty KpA 3 dB 89 dB 3950 RPM Uncertainty KpA 3 dB 87 dB 3900 RPM Uncertainty KpA 3 dB 80 dB 3625 RPM RPM Uncertainty KpA 3 dB Hand arm system 2 5m s2 4050 RPM 2 5m s2 3950 RPM 2 5m s2 3900 RPM 2 5m s2 3625 RPM Vibration Whole body at seat 0 5m s2 4050 RPM 0 5m s2 3950 RPM 0 5m s2 3900 RPM 0 5m s2 3625 RPM 1 Noise emission and Vibration values are measured i...

Page 127: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 128: ...ible for compliance could void the user s authority to operate the equip ment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compli ance declare under our sole respon sibility that the device is in confor mity with the provisions of the follow ing Council Directive 2014 53 EU To which this declaration relates is in conformity with the essential re quirements a...

Page 129: ...tem capacity 5 5 L 5 81 qt U S liq Recommended fuel type Premium unleaded Minimum octane rating 95 Fuel which may contain up to 10 ethanol Fuel tank capacity 39 L 10 3 U S gal ENGINE 800R E TEC Engine type Rotax 797 liquid cooled w Reed valve 3D RAVE Cylinders 2 Displacement 799 5 cm 48 79 in Bore 82 mm 3 23 in Stroke 75 7 mm 2 98 in Maximum horsepower engine RPM 7900 RPM Fuel injection system E T...

Page 130: ... XPS 4 STROKE SYNTHETIC OIL F P N 619 590 114 or SAE 0W 40 API SM or SN synthetic oil Engine oil capacity Oil change 3 3 L 3 5 qt U S liq Engine coolant Ethyl glycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE F P N 619 590 204 or coolant specifically designed for aluminum engines Cooling system capacity 5 2 L 5 49 qt U S liq Fuel injection system Multi point EFI 46 mm throttl...

Page 131: ... 4 STROKE SYNTHETIC OIL F P N 619 590 114 or SAE 0W 40 API SM or SN synthetic oil Engine oil tank capacity Oil change with filter 3 5 L 3 7 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE F P N 619 590 204 or coolant specifically designed for aluminum engines Cooling system capacity 5 5 L 5 81 qt U S liq Recommended fuel type Regular unleaded fuel c...

Page 132: ...Gearbox oil capacity 600 ml 20 3 U S oz 1st 3 23 2nd 1 98 Gear Ratio R 4 06 Commander Series 500 mm Track nominal width 69 Ranger Army LTD 600 mm Track nominal length 3923 mm Commander 600 HO E TEC Commander LTD 600 HO E TEC Commander LTD 600 HO E TEC ECS Commander 800R E TEC Commander 900 ACE 69 Ranger Army LTD 44 mm Commander 600 HO E TEC ICE ripper Commander 900 ACE ICE ripper Commander GT 900 ...

Page 133: ...el 210 mm 69 Ranger Army LTD 69 Ranger STD 900 ACE PPS 6900 A Rear suspension Commander Series PPS 5900 A 69 Ranger STD 900 ACE HPG 25 Commander 800 R E TEC KYB 36 Front arm shock All others HPG 36 Commander 600 HO E TEC Commander 600 HO E TEC ICE ripper Commander LTD 600 HO E TEC Commander 900 ACE Commander 900 ACE ICE ripper Commander GT 900 ACE Commander GT 1200 4 TEC 69 Ranger Army LTD 69 Rang...

Page 134: ... H 4 Taillight bulb LED Type NGK PZFR6F 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5 Air suspension optional 15 A F6 GPS Charger 10 A R 1 Accessory relay Fuses Relays Capacitor R 2 Fan relay 132 ______________ ...

Page 135: ...H 4 Taillight bulb LED Type NGK PFR7AB 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5 Air Suspension optional 15 A F6 GPS Charger 10 A R 1 Accessory relay Fuses Relays Capacitor R 2 Fan relay ______________ 133 ...

Page 136: ...9m W LED Type MR7B1 Spark Plug Gap 0 8 mm 031 in F1 Battery 30 A F2 Relay Start button 5 A F3 Starter solenoid 10 A F4 Fan 15 A F5 HIC 10 A F6 HIC Gauge 10 A F7 Front power outlet and heaters 10 A F8 Lighting 20 A F9 Unused F10 Rear power outlet 5 A F11 Compressor 15 A R1 Run R2 Load R3 Load relay Fuses and relays R4 Fan relay 134 ______________ ...

Page 137: ...GK CR8EKB 2 Spark plug Gap Not adjustable F 1 Battery 30 A F 2 Relay start button 5 A F 3 Starter solenoid 10 A F 4 Fan 15 A F 5 HIC 10 A F 6 HIC gauge 10 A F 7 Front power outlet and heater 10 A F 8 Lighting 20 A F 10 Rear power outlet 15 A Fuses F 11 Compressor 15 A R 1 Run relay R 2 Load relay R 3 Load relay Relays R 4 Fan relay ______________ 135 ...

Page 138: ...lb Commander GT 1200 4 TEC 318 kg 701 lb Commander GT 1200 4 TEC Comfort 322 kg 710 lb Dry weight 69 Ranger Army LTD 325 kg 717 lb 69 Ranger STD 900 ACE 338 cm 133 1 in 69 Ranger Army LTD 336 cm 132 3 in Vehicle overall length Commander Series 337 cm 133 in Vehicle overall width 118 cm 46 5 in All models except Commander 800R E TEC and 69 Ranger STD 900 ACE 144 5 cm 56 9 in Commander 800R E TEC 13...

Page 139: ...TROUBLESHOOTING ______________ 137 ...

Page 140: ... a tether cord cap with the D E S S key for which this snowmobile was programmed 2 ECM does not recognize the D E S S key 900 ACE and 1200 4 TEC Refer to an authorized Lynx dealer ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has cooled down reach loose snow as soon as possible 2 Lo...

Page 141: ... repair or replacement 10 Fuel pressure too low Contact an authorized Lynx dealer ENGINE BACKFIRES 1 Engine is running too hot See ENGINE OVERHEATS 2 Ignition timing is incorrect or ignition system failure Seek service from an authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement 3 Exhaust system leak Seek service from an authorized Lynx dealer rep...

Page 142: ...let engine idle too long Refer to VEHICLE WARM UP in OPERATING INSTRUCTION NO RESPONSE FROM THE THROTTLE LEVER INPUTS MESSAGE DISPLAYED PRESS START TO GO 1 Engine management system has detected a sensor problem Press and hold the Start button in order to move vehicle Seek service from an authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement 140 ___...

Page 143: ... lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion mmo2007 009 066_c 1 Message display Messages will be displayed with a beep code and pilot lamp s Beeper codes will be heard and mes sages depending on gauge model will be displayed to catch your atte...

Page 144: ...not run the engine if condition persists ENGINE OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overheating persists contact an authorized Lynx dealer Do not run the engine if condition persists MUFFLER OVERHEAT Short beeps repeating rapidly ECM OVERHEAT Critical overheat Stop engine immediately an...

Page 145: ...ove tether cord cap Wait a few minutes then start engine If problem persists contact an authorized Lynx dealer 2 short beeps Good key vehicle ready to operate 2 short beeps repeating slowly CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post D E S S Short beeps repeating rapidly BAD KEY Invalid key or key not programmed Use the proper key for the ve...

Page 146: ... code press and hold MODE M Button and simul taneously depress the HI LOW beam switch repeatedly several times If two or more codes are registered use SET S or MODE M to scroll To exit the fault codes mode press and hold MODE M Button Contact an authorized Lynx dealer for code signification 144 ______________ ...

Page 147: ...WARRANTY ______________ 145 ...

Page 148: ...S FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT AL LOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SP...

Page 149: ...con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the following year The repair or replacement of parts or the performance of service under t...

Page 150: ...t with reasonable ac cess to the product and reasonable opportunity to repair it The customer must also present to the authorized LYNX Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period...

Page 151: ...E In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the LYNX Distributor Dealer level We recommend discussing the issue with the authorized LYNX Distribu tor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP b...

Page 152: ...mple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for ...

Page 153: ...nature Print Mileage km Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenan...

Page 154: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance s...

Page 155: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance s...

Page 156: ...This page is intentionally blank 154 ______________ ...

Page 157: ...CUSTOMER INFORMATION ______________ 155 ...

Page 158: ...te de la côte d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7484 Trondeim Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Formvägen 16 S 906 21 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland Oceania 6 Lord Street Lakes Business Park Botany NSW 2019 Australia South America Rua James Clerck Maxwell 230 TechnoPark Campinas SP 13069 380 Brazil Asia 15 F Parale Mitsui Building ...

Page 159: ...rship please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP or an authorized Lynx deal...

Page 160: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 158 ______________ ...

Page 161: ...CHANGE OF ADDRESS OWNERSHIP ______________ 159 ...

Page 162: ...CHANGE OF ADDRESS OWNERSHIP 160 ______________ ...

Page 163: ...CHANGE OF ADDRESS OWNERSHIP ______________ 161 ...

Page 164: ...afety Vehicle and Maintenance Information OPERATOR S GUIDE 2018 2018 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2017 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND 619 900 939 OPERATOR S GUIDE XU 600 800R E TEC 1200 4 TEC 900 ACE ENGLISH GUIDE DU CONDUCTEUR XU 600 800R E TEC 1200 4 TEC 900 ACE ANGLAIS FAIT AU MADE IN CANAD...

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