BRP EVINRUDE ICON Series Instructions Manual Download Page 1

Outboard Engines

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DSS09421I

REV 2

1 of 14

EVINRUDE

®

 ICON™

 CONCEALED SIDE MOUNT REMOTE CONTROL KIT,

P/N 764990/765412

APPLICATION

Use this instruction sheet when installing the above remote control kits on 2008 and newer 

Evinrude

E-TEC

®

 outboards, equipped with the 

ICON

 system. DO NOT install on any other models.

SAFETY INFORMATION

The following symbols and/or signal words

may be used in this document:

Indicates an instruction which, if

not followed, could severely damage engine
components or other property.

These safety alert signal words mean:
ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

For safety reasons, this kit must be installed by an

authorized 

Evinrude

®

/Johnson

®

 dealer. This

instruction sheet is not a substitute for work

experience. Additional helpful information may be

found in other service literature.

DO NOT perform any work until you have read and

understood these instructions completely.

Torque wrench tightening specifications must

strictly be adhered to.

Should removal of any locking fastener (lock tabs,

locknuts, or patch screws) be required, always

replace with a new one.

When replacement parts are required, use

Evinrude/Johnson Genuine Parts

 or parts with

equivalent characteristics, including type, strength

and material. Use of substandard parts could result

in injury or product malfunction.

Always wear EYE PROTECTION AND

APPROPRIATE GLOVES when using power tools.

Unless otherwise specified, engine must be OFF

when performing this work.

Always be aware of parts that can move, such as

flywheels, propellers, etc.

Some components may be HOT. Always wait for

engine to cool down before performing work.

If you use procedures or service tools that are not

recommended in this instruction sheet, YOU

ALONE must decide if your actions might injure

people or damage the outboard.

This instruction sheet may be translated into other

languages. In the event of any discrepancy, the

English version shall prevail.

TO THE INSTALLER:

 Give this sheet and the

operating instructions to the owner. Advise the

owner of any special operation or maintenance

information contained in the instructions.

TO THE OWNER:

 Save these instructions in your

owner’s kit. This sheet contains information

important for the use and maintenance of your

engine.

DANGER

Indicates a hazardous situation which, if
not avoided, will result in death or serious
injury.

WARNING

Indicates a hazardous situation which, if
not avoided, could result in death or seri-
ous injury

CAUTION

Indicates a hazardous situation which, if
not avoided, could result in minor or mod-
erate personal injury.

NOTICE

Summary of Contents for EVINRUDE ICON Series

Page 1: ...replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Use of substandard parts could result in injury or produ...

Page 2: ...10 9 8 7 1 2 3 4 5 6 6 5 4 3 2 1 7 8 9 10 11 12 1 2 3 4 5 6 12 11 10 9 8 7 12 11 10 9 8 7 1 2 3 4 5 6 2 3 4 5 6 1 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 14 32 33 34 35 36 37 38...

Page 3: ...1 764606 MOUNTING BASE 1 38 514681 LOCKWEDGE 3 Socket plug 1 12 765641 RETAINER KIT 1 39 514680 TERMINAL Socket 3 13 N A WASHER 4 40 CONNECTOR 12 Socket plug Black 1 14 N A SCREW 4 41 CONNECTOR 12 Soc...

Page 4: ...full throttle in FORWARD and then at full throttle in REVERSE There must be at least 4 in 102 mm of clearance between the handle and any part of the boat throughout the control handle travel There mus...

Page 5: ...ounting surface Align mounting plate with remote control Install four washers and screws and tighten screws to 35 in lbs 4 N m Align mounting plate with holes and secure to mounting surface Use bolts...

Page 6: ...access for cable connections and wiring a flat surface which is rigid enough to prevent control module movement Position the control module Mark mounting tabs to install control module Select proper f...

Page 7: ...lly align buss cable connectors Carefully align pins and sockets of connec tors Do NOT force connectors together Tighten locking rings of buss connectors fin ger tight Do NOT use locking rings to forc...

Page 8: ...itch Push connectors together until latched Check operation and movement of control lever Make sure remote control shift and throttle functions operate smoothly Refer to REMOTE CONTROL OPERATION TESTS...

Page 9: ...control operation Start the outboard and shift into FORWARD gear Turn outboard OFF while remote control is in FORWARD Try to restart the outboard Outboard should not start Shift into NEUTRAL and rest...

Page 10: ...ar when control is shifted to REVERSE MAINTENANCE Check mounting of remote control Tighten locknuts or secure as needed If an abnormal condition is found repair as needed Replace all damaged parts Che...

Page 11: ...TROL PROFILE DRAWING Drawing NOT to scale NEUTRAL FWD IDLE REV IDLE 15 15 40 5 85 5 12 MIN 6 5 IN 165 1 mm 7 8 IN 198 12 mm 7 3 IN 185 42 mm FWD WOT REV W OT 7 94 IN 201 68 mm 2 43 IN 61 72 mm 4 2 IN...

Page 12: ...12 of 14...

Page 13: ...in 7 mm 3X 1 15 16 in 49 21 mm 31 32 in 24 6 mm 3 3 8 in 85 73 mm 1 11 16 in 42 86 mm 5 16 in 8 mm 1 2 in 13 mm Mounting plate fastener holes Qty 3 Measure mounting surface thickness Less than 0 8 in...

Page 14: ...14 of 14...

Page 15: ...e doivent tre strictement respect es Si le retrait d une fixation bloquante quelconque languettes de verrouillage crous de blocage ou vis de r paration s av re n cessaire toujours la remplacer par une...

Page 16: ...ien contenue dans ces instructions L INTENTION DU PROPRI TAIRE Conserver ces instructions dans le kit du propri taire Cette fiche donne des informations importantes pour l utilisation et l entretien d...

Page 17: ...06 BASE DE MONTAGE 1 38 514681 CALE VERROUILLAGE fiche 3 alv oles 1 12 765641 KIT DE RETENUE 1 39 514680 BORNE alv ole 3 13 N A RONDELLE 4 40 CONNECTEUR fiche 12 broches noir 1 14 N A VIS 4 41 CONNECT...

Page 18: ...ir un d gagement d au moins 102 mm 4 entre la poign e et toute partie du bateau sur toute la course de la poign e de commande Il doit y avoir un d gagement suffisant derri re la commande pour le bo ti...

Page 19: ...montage Aligner la plaque de montage et la commande distance Poser quatre rondelles et vis puis serrer les vis 35 lb po 4 N m Aligner la plaque de montage sur les trous et la fixer la surface de monta...

Page 20: ...emplacement de montage doit offrir une protection contre les intemp ries un acc s aux c bles et leurs connexions une surface plate suffisamment rigide pour emp cher le module de commande de bouger Pos...

Page 21: ...caution les connecteurs de c ble de bus Aligner avec pr caution les broches et les pri ses des connecteurs Ne PAS enclencher de force les connecteurs Serrer les anneaux de blocage des connec teurs de...

Page 22: ...rrupteur de correction d assiette et relevage Pousser les connecteurs l un contre l autre jusqu ce qu ils soient verrouill s V rifier le fonctionnement et le mouvement du levier de commande Veiller ce...

Page 23: ...ctionnement de la commande distance Faire d marrer le moteur hors bord et le faire passer en MARCHE AVANT ARR TER le moteur hors bord alors que la commande distance est en MARCHE AVANT Essayer de refa...

Page 24: ...MARCHE AVANT lorsqu on fait passer la commande en position de MARCHE AVANT et en MARCHE ARRI RE lorsqu on fait passer la commande en position de MARCHE ARRI RE ENTRETIEN V rifier le montage de la com...

Page 25: ...R E MONT E SUR LE C T Le sch ma n est PAS l chelle NEUTRAL FWD IDLE REV IDLE 15 15 40 5 85 5 12 MIN 6 5 IN 165 1 mm 7 8 IN 198 12 mm 7 3 IN 185 42 mm FWD WOT REV W OT 7 94 IN 201 68 mm 2 43 IN 61 72 m...

Page 26: ...12 14...

Page 27: ...3X 1 15 16 in 49 21 mm 31 32 in 24 6 mm 3 3 8 in 85 73 mm 1 11 16 in 42 86 mm 5 16 in 8 mm 1 2 in 13 mm Trous de fixation de plaque de montage Qt 3 Mesurer l paisseur de la surface de montage Inf rie...

Page 28: ...14 14...

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