BRP 715003701 Manual Download Page 5

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Thoroughly clean and dry surface using isopropyl alcohol, then install decal kit [P9] as shown.

1. Decal kit [P9]

Position seal plate [P13] onto rear cargo.
Drill three (3) 3 mm (1/8 in) holes using seal plate [P13] as a template.

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10/27/2017, 1:15 PM

Summary of Contents for 715003701

Page 1: ...ications must strictly be adhered to WARNING GRADE 5 8 8 8 10 9 12 9 M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2 N m 29 2 lbf in 5 0 5...

Page 2: ...To drill cargo cover only with Dome Light Kit PARTS TO BE INSTALLED ITEM DESCRIPTION Part number QTY P1 Trunk Cover Not available separately 1 P2 Machined Hook Available in service kit P N 715004770 2...

Page 3: ...2 P10 Washer 250200140 2 P11 Warning Label Not illustrated 704906585 1 P12 Plate Available in service kit P N 715004908 2 P13 Seal Plate Available in service kit P N 715004909 2 P14 Seal Available in...

Page 4: ...7 3 25 0 25 N m 29 2 lbf in Repeat same operation for RH side Drill eight 8 5 5 mm 7 32 in holes into rear cargo using markings NOTICE Drill only 4 5 mm 177 in deep with drill bit 5 5 mm 7 32 in T1 NO...

Page 5: ...sing isopropyl alcohol then install decal kit P9 as shown 1 Decal kit P9 1 Decal kit P9 Position seal plate P13 onto rear cargo Drill three 3 3 mm 1 8 in holes using seal plate P13 as a template about...

Page 6: ...4 behind seal plate P13 1 Seal plate P13 2 Seal P14 Repeat same operation for RH side Install the seal P14 and seal plate P13 onto rear cargo using three 3 K50 X 20 torx screws P15 Tighten to specific...

Page 7: ...he tonneau cover If not press on any part that may be unglued This is just to keep it in place during the installation it will be compressed after installation 1 Trunk cover P1 1 M6 X 45 Hexagonal pla...

Page 8: ...k cover and the cargo box Inspect the seal to make sure it is compressed enough to prevent water from dripping inside 1 Trunk cover P1 2 Inspect seal contour NOTICE Make sure to push in the center and...

Page 9: ...ntainer on or in carrier This can lead to an explosion Parts Installation With Accessories Installation With Cargo Base Kit 860200583 NOTE This kit does not come with All Terrain Trunk Cover Kit Insta...

Page 10: ...P8 onto holes recently made Do not use screws provided with cargo base kit 1 M6 X 45 Hexagonal screws P8 2 Cargo base Under cargo cover P1 make sure the two 2 plates P12 are present and install four 4...

Page 11: ...ring poles with isolating material Drill one 1 9 mm 23 64 in onto rear cargo 1 Use drill bit 9 mm 23 64 in T5 Refer to appropriate section of the Shop Manual to remove Driver s seat and backrest Centr...

Page 12: ...ing Add more locking ties as deemed necessary to secure adequately Lift coolant tank access cover and route the harness until it comes out of the rear bulkhead at right of the coolant tank 1 Harness I...

Page 13: ...cargo cover P1 won t be damaged 1 Use drill bit 2 5 mm 7 64 in T6 Drill six 6 6 mm 15 64 in holes which will serve to secure harness onto inner side of the cargo box P1 NOTICE Drill very gently in ord...

Page 14: ...e all harness and tighten all locking ties Reconnect battery NOTICE Connect RED cable first then BLACK cable Verify lights are functioning properly Reinstall all removed parts in the inverse order NOT...

Page 15: ...stalled in accordance with client preference To install the French safety label do the following Clean the entire original label surface and dry thoroughly Carefully install the French safety label OV...