Brownie’s YP45DF Operator'S Manual Download Page 33

Page: 33 / 59

Parts Drawing 2

12345678

QTY P

ART# DESCRIPTION

NUT-01

Hex Nut, Self Locking

DIN985-8

-0

Flat Washer

6mm DIN125B-ST

N4615

Stud

M6x70 DIN835

61354

Cylinder

, 2nd Stage

N3157

O-ring

31. 47x1.78

069920

2nd Stage Piston Assy

N15294

Circlip

J9.5x1

60904

Piston Pin

60900

2nd Stage Piston

N15816

Piston Ring Set

28mm

069927

3rd Stage Piston Assy

61370

Guide Piston

N4868

O-ring

33.05x1.78

67096

Cylinder

, 3rd Stage

Ø 12mm

N15691

Stud

M6x20 DIN835

075310

Piston and Sleeve Assy

N23810

Piston Ring Set

N2507

O-ring

18.77x1.78

073906

1st Stage Piston Assy

N1033

Circlip

J14x1.0mm DIN472

N17440

Piston Pin

14x9x52mm DIN73126

67028

1st Stage Piston

60x3x14mm

N3856

Piston Ring Set

N4948

O-ring

72.75x1.78

78455

Cylinder 1st Stage

Ø 60mm

67518

Hex Bushing

6mm27 4 N15495 Stud M6 x 60

Summary of Contents for YP45DF

Page 1: ...rator s Manual This manual is also available online 940 NW First Street Fort Lauderdale FL 33311 USA Ph 954 462 5570 Fx 954 462 6115 info browniesmarinegroup com w w w B r o w n i e s M a r i n e G r o u p c o m Brownie s M A R I N E G R O U P ...

Page 2: ...2 ...

Page 3: ...oroughly before using the equipment Physical layout is pictured on page 28 For service please contact BROWNIE S THIRD LUNG 940 NW First Street Fort Lauderdale FL 33311 954 462 5570 Phone 954 462 6115 Fax www tankfill com info tankfill com IMPORTANT NOTICE Read this manual before you operate your Yacht Pro Series Compressor as it contains pertinent information for the safe operation of the system F...

Page 4: ...Tension Adjustment 16 Cooling System 16 Oil Level Check 17 Oil Types 17 Intake Filter 17 Sightglass Element Change Demonstration 18 Black Filter Cartridge Replacement Demonstration 20 Gold Filter Cartridge Replacement Demonstration 22 Tankfill Demonstration 24 Oil Change Demonstration 27 Troubleshooting 36 Systems Operations Log 38 Warranty Information 45 Physical Layout Features Figure 1 Black Fi...

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Page 6: ...b 4 1 scfm Operating Pressure Std 3200 PSI Pressure setting final 3400 PSI pressure safety valve STD Dimensions 36 L x 17 W x 18 H 91 x 44 x 46 cm Weight Approx 185 lbs 84kg Use Compression of atmospheric air Intake Pressure Atmospheric Pressure Compressor RPM 1800 Drive Belt Type 3VX355 Number of Stages 3 Number of Cylinders 3 Cylinder Bore 1st Stage 70 mm Cylinder Bore 2nd Stage 28 mm Cylinder B...

Page 7: ... liter Synthetic Compressor Oil The following are included with the YP45DF One Four way Manifold with 10 foot connection hose including stainless steel quick disconnect end One inch padded Custom Cordura Manifold Bag NOTICE Please read this Owner s Manual before you operate your Yacht Pro Series Compressor Optional Equipment One Starboard Mounting and Spill Containment Tray Stainless Steel Quick D...

Page 8: ...n a flat level surface No more than 10 deg inclination must occur during operation 4 The Yacht Pro Series units are provided as a complete assembly ready for installation NOTE Some installations may require remote mounting of package components This must be approved by our Technical Department NOTE Any alterations of the original system without approval by our technical department will void the ma...

Page 9: ...ck Visual Carbon Monoxide Moisture Indicator The visual indicator has two elements An outer blue ring for indicating the presence of moisture and a central tan to orange disc indicating the presence of carbon monoxide Any change in color the central disc CO turns dark brown or has black spots and or the outer ring moisture turns pink or beige indicates that the air leaving the purification system ...

Page 10: ...andard 80 cu ft aluminum cylinder from 500 psi to 3000 psi and are approximately as follows YP45DF 16 minutes per tank Cylinder volume starting tank pressure and tank pressure ratings will vary the fill times WARNING Brownie s recommends a two hour approximately 4 tanks duty cycle with a one hour period between cycles Note that the indicator light is still on after the compressor automatically sto...

Page 11: ...artridge is used and replaced needs to be recorded in the system log The Yacht Pro purification cartridges have a shelf life of two years in the original sealed package and a maximum installed life of six months Spare cartridges should be kept in a cool dry location The boxes must not be crushed and the packaging must not be punctured WARNING Do not use cartridges that have expired have punctured ...

Page 12: ...nspection replace after 900 hrs Replace filter chamber o rings Cleaning of air intake filter and filter unit WARNING We recommend that any maintenance other than preventative be performed by an authorized service center or technician Contact Brownie s for service center information After 4th year or 1200 Check air tightness and performance hours of operation Drive belt inspection replace after 120...

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Page 14: ... warm and outlet piping should be hot Valves are then shown to be operating properly If the intake pipe to the valve head of the second stage heats up excessively and the first stage safety valve blows off either the intake or pressure valve of the second stage is malfunctioning It is necessary then to remove the valve head and to check and clean these valves or to replace them Valve Change Genera...

Page 15: ...STAGE VALVES On this valve head the valves are arranged on the upper and lower side due to the small diameter of the cylinder For removal and installation of the intake valve 4 use the special tool part 004555 which is part of the tool set provided with the unit Pressure valve 3 is merely inserted into valve head 5 It is sealed by the o ring 2 and fixed to the valve head by bolt 1 CHANGE INTAKE AN...

Page 16: ...EM The cylinders of the compressor block the intermediate coolers and the after cooler are all air cooled For this purpose the compressor is equipped with a fanwheel connected to the counter weight at the crankshaft end opposite to the V belt pulley It draws the cooling air through the fanwheel cover from the surroundings Refer to page 6 for specific ambient temperature data CHECKING THE DRIVE BEL...

Page 17: ...ed the maximum level as this could result in valves sooting up OIL TYPES Using the correct oil is of utmost importance for proper care and maintenance of the compressor along with keeping the life and function of your compressor at its best Only use oils that are low in deposits have no carbonizing effect especially in the valves have good anti corrosive properties provide emulsification of the co...

Page 18: ...orn Lube threads with food grade silicone grease if needed 1 Unscrew window cap in counter clockwise direction NOTE The orientation of the sightglass assembly may vary 2 Here the cap is shown having been removed and the retaining spring exposed Old elements are removed from the window at this time WARNING Make sure all pressure is relieved prior to changing element SIGHTGLASS CO MOISTURE ELEMENT C...

Page 19: ... The spring is placed into the window centered on the CO disc and the whole unit is then ready to be reassembled 7 The cap is replaced and it is screwed back into place finger tight Make sure the CO disc remains in place 8 With change and reassembly completed both indicators are easily viewed in the window and the cap is tightened down ...

Page 20: ...t on the bottom BLACK FILTER CARTRIDGE REPLACEMENT DEMONSTRATION REPLACEMENT CARTRIDGE PART X53240 WARNING Prior to changing the filter purge all pressure using the bleeder valve 1 Remove Cap Counter clockwise rotation of the cap using a wrench as shown will loosen the cap for removal 2 Remove Old Filter While removing the old filter check the Lifeband indicator to determine filter usage or replac...

Page 21: ...gs for damage and replace if necessary Use a food grade silicone grease to lube threads and ring if needed 6 Replace Cap Clockwise rotation of the cap using a wrench as shown will tighten the cap for replacement Figure 1 Black Filter Cartridge ...

Page 22: ...cessary to vent excess pressure by turning the small cap on the gold tower clockwise After venting pressure close cap by turning counter clockwise 2 Remove Cap Insert rod tool into holes in cap and turn counter clockwise 3 Remove Old Filter Remove old filter by pulling up on wire 4 Prepare Filter Pull plastic cap off of bottom plug of cartridge and discard ...

Page 23: ... 6 Lubricate O ring Inspect o rings for damage and replace if necessary Use a food grade silicone grease to lube threads and ring if needed 7 Replace Cap Insert rod tool into holes and turn clockwise to tighten cap Replacement cartridge part number is X22679 Figure 2 Gold Filter Cartridge ...

Page 24: ...bleeder valve D fill valve B C D 1 Tank Attachment Open tank valve slightly to blow any moisture clear from fill opening Connect tanks to fill whips using appropriate fittings DIN Yoke or conversion adapters Tighten only finger tight NOTE Remember to check the system log before compressor use and to update the system log after you are done A D C ...

Page 25: ...his valve will open the tanks for filling 4 Open Fill Valves Counter clockwise rotation of this valve will open the line to the tanks The tanks will now equalize any differences in their pressures 5 Start The Compressor The indicator light will come on If you have a dual pressure switch be sure the control is in the correct position ...

Page 26: ... the knob closes off the fill lines 7 Close Tanks Clockwise rotation of the knob closes the tank valves 8 Open Bleeder Valves Counter clockwise rotation of this valve will allow pressure to vent 9 Remove Tanks Disconnect tanks from the fill line New tanks may be attached at this time and the process repeated ...

Page 27: ...il to drain Care should be taken in draining the oil into a proper container for disposal per local guidelines and laws 4 Replace the oil plug again using a wrench to stabilize the drain and another one to secure the plug Fill the unit with approved oil through the dipstick tube Check the level with the dipstick and add as necessary for proper levels OIL CHANGE DEMONSTRATION ...

Page 28: ...Valves normally closed TEFC Motor Heavy Duty Stainless Steel Frame Outlet to Condensate Drain Reservoir Automatic Drain Timers Oil Drain Outlet to Remote Filter Tower or Fill Manifold Initial Filter Tower with Integrated Safety Oil Dipstick Fill Tube Air Intake Filter Housing Belt Guard Vibration Isolators ...

Page 29: ...stem and Compressor Features LED Pressure Switch Air Outlet to Black Filter Tower Inlet to Condensate Bottle Intermediate Separator Manual Drain Valve normally closed Intermediate Separator Automatic Drain Solenoid Timers Intermediate Separator Automatic Drain Solenoid Valve Gold Filter Tower Automatic Drain Solenoid Valve Gold Filter Tower Automatic Drain Solenoid Timer ...

Page 30: ...30 Parts Drawing 1 Parts Drawing 1 CRANKCASE DRIVING GEAR AND FANWHEEL ...

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Page 32: ...32 Parts Drawing 2 PISTONS AND CYLINDERS Parts Drawing 2 ...

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Page 34: ...12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 NO DESIGNATION PART NO Parts Drawing 3 Parts Drawing 3 1 Intake Filter Assy 059377 2 Knurled Nut N4870 3 Filter Cap 59433 4 Filter Cartridge N4823 5 Hex Nut N287 6 Washer N3313 7 O ring N4877 8 Filter Support 59434 9 Gasket 65985 10 Hose N17442 11 Telescopic Intake Tube 062080 12 Intermediate Separator A 0699...

Page 35: ...35 Figure 5 Black Filter Tower Figure 5 Black Filter Tower ...

Page 36: ...ate b Loose electrical terminal b Make sure connections are tight at properly at solenoid solenoid c Bad solenoid c Remove and replace solenoid d Bad drain timer d Replace drain timer Compressor does not reach a Leak in tubing or Automatic a Tighten all threaded attachments and final pressure Condensate Drain connectors b Final pressure safety valve b Replace safety valve blows too soon defective ...

Page 37: ... high b Check location ventilation for max 100º F 38º C c Direction of rotation wrong c Check correct rotation d Inlet pressure valves on one d Check valves clean or replace stage leak Unit cannot be switched off a Turn breaker off b Call Brownie s for technical advice Unit runs rough a Drive belt worn out a Replace drive belt and or vibrates b Drive belt loose b Tighten drive belt If you encounte...

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Page 44: ...44 NOTES ...

Page 45: ...ding Lead R2AR2C 1 3 5 A S GND 24V 8 E 2 R1C 12 22 21 24 F1 FUSE 250VAC 5A 1 2 3 4 5 6 7 8 9 GREEN WITH BLACK WHITE RED WITH BLACK Temperature Switch FENWAL 08 L320F WHITE Note The shapes that are not rectangles are located outside of the MA7200 unite See diagram for location of each of the sensors in the system The arrows with numbers represent the wires leading to the yellow connector described ...

Page 46: ...CHT PRO COMPRESSOR Gray Cable on Compressor 1 White drain valv L1 2 Brown pin2 3 press switch 3 Red pin4 press switch 24V 4 Yellow T1 motor 5 Yellow T2 motor 6 Yellow T3 motor 7 Green ground lead 8 Blue pin1 press switch 9 Black drain valv L2 To 1 2 3 4 5 6 7 8 9 PIN1 Orange Pin2 Blue Pin3 Red Black Pin4 Green Black Pin5 White Pin6 Red Pin7 Greean Pin8 White Black Pin9 Black Yellow Cable 1 Green w...

Page 47: ...n Before commissioning check the instrument and any accessories supplied read the operating instructions ensure that the instrument is suitable for your application If the instrument is not handled correctly or if the operating instructions and specifications are not adhered to damage to property or personal injury can result 2 Functions of the EDS 8000 Depending on which model you have the instru...

Page 48: ...x To select the menu point x To confirm value 5 Digital display Once the power supply has been switched on the device briefly flashes EdS and then begins to show the actual pressure To check the unit of measurement being used for the pressure indication press the right hand key Depending on the setting bar psi or MPa will be shown The backlight changes colour according to the settings of the switc...

Page 49: ...fl2 FL2 Extended functions ef EF Reset res RES Switch delay time output 1 ds1 dS1 Switch delay time output 2 ds2 dS2 Switch back delay time output 1 dr1 dR1 Switch back delay time output 2 dr2 dR2 Output 1 ov1 Ou1 Output 2 ov2 Ou2 Normally open when hysteresis function is active kno HNO Normally open when window function is active fno FNO Normally closed when hysteresis function is active knc HNC ...

Page 50: ... s nominal pressure it can no longer be displayed The nominal pressure flashes in the display As a result when the menu point Max Value Hi is selected the value of the highest measured pressure which has been stored flashes until the instrument is reset rES x If the actual pressure is less than 0 6 of the nominal range 0 bar is displayed ...

Page 51: ... active NOTE x It is only possible to set the switch point SP if it is higher than the respective switch back point RP In the case of low SPs we recommend setting the RP first 6 1 2 Window function setting Fno Fnc The window function allows you to monitor a range An upper and a lower switch value can be entered for each switch output These values determine the range The relevant output will then s...

Page 52: ...limit of SP FH Min difference between RP and SP or FL and FH Increment in psi in bar in psi in bar in psi in bar in psi in bar in psi in bar 0 500 0 25 5 0 25 500 25 5 0 25 1 0 05 0 1000 0 40 10 0 40 1000 40 10 0 40 2 0 10 0 3000 0 100 30 1 00 3000 100 30 1 00 5 0 20 0 6000 0 250 60 2 50 6000 250 60 2 50 10 0 50 0 9000 0 400 90 4 00 9000 400 90 4 00 20 1 00 0 600 6 00 600 6 00 1 00 All ranges give...

Page 53: ... combined in a single menu NOTE x If no key is pressed for approx 60 seconds the menu closes automatically and any changes that may have been made will not be saved x If both keys are pressed at the same time the menu closes automatically and any changes made are saved x When an adjusted parameter is confirmed the set value is displayed for a second before returning to the relevant menu point 7 1 ...

Page 54: ...Status 09 09 2009 HYDAC ELECTRONIC GMBH Part No 669820 7 2 Extended functions ...

Page 55: ...the beginning E 12 An error was detected in the saved calibration data This could be due to strong electromagnetic interference or a component fault Action Disconnect then reconnect the supply voltage to the instrument If the error persists the instrument must be returned to the factory for recalibration or repair E 21 A communication error was detected within the instrument This could be due to s...

Page 56: ... Switch outputs Type 2 PNP transistor outputs Switching current max 250 mA per switching output Switching cycles 100 million Reaction time 10 ms Ambient Conditions Compensated temperature range 13 185 F 25 85 C Operating temperature range 13 212 F 25 100 C Storage temperature range 40 185 F 40 85 C Fluid temperature range 13 257 F 25 125 C Nominal temperature range of display read out 5 185 F 15 7...

Page 57: ...S Plastic FR Grade Orifice 1 0 MM Connection DIN 43650A ISO 4400 6952 Insulation Thermal Group H 200 C Environmental Protection IP 65 Nema 4 Supply Voltage 12v 240v see coil for correct supply Voltage Tolerance 10 Mounting Any position MAINTENANCE TIMER SETTING Set INTERVAL time T2 using RIGHT adjusting knob Set DISCHARGE time T1 using LEFT adjusting knob Set T1 to 2 seconds and T2 to 20 minutes A...

Page 58: ...t or abuse shall not constitute defects The sole responsibility of BROWNIE S THIRD LUNG and Buyers exclusive remedy hereunder is limited to such repair replacement and repayment of the purchase price Component parts or assemblies not manufactured by BROWNIE S THIRD LUNG are warranted only to the extent that they are warranted by the original manufacturer BROWNIE S THIRD LUNG shall have no responsi...

Page 59: ...940 NW First St Fort Lauderdale FL 33311 Ph 954 462 5570 Fx 954 462 6115 info browniesmarinegroup com Brownie s M A R I N E G R O U P w w w B r o w n i e s M a r i n e G r o u p c o m ...

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