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Brouwer BTR 30, Operator'S Manual & Parts List

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Brouwer BTR 30 Operator'S Manual & Parts List Download Page 5

BROUWER 

BTR 30 – TURF ROLLER

 

 

CONTENTS 

 

SECTION 1 – Operators Manual 

 

General 

Safety        1 

 
Safety 

Precautions 

       2 

Decals  

 

 

 

 

 

 

 

3 

 
Operating Instructions 
 Front 

& 

Rear 

Rollers 

      4 

 

Engine  

 

 

 

 

 

 

 

5 

 

Controls 

 

 

 

 

 

 

 

5 

 Engine 

Speed 

Control 

      6 

 
Maintenance 
 

Engine  

 

 

 

 

 

 

 

6 

 Forward 

/ 

Reverse 

Adjustment     7 

 

Drive Chain 

 

 

 

 

 

 

 

8 

 
Operating 

Handle 

Storage 

      9 

 
Lubrication 

        10 

 
Specifications

                                                                                                

11 

 

 

 
SECTION 2 – Parts List 

 
 Frame 

& 

Rollers 

Assembly 

      1 

 
 Drive 

Sprockets 

& 

Chains 

      3 

 
 

Controls 

 

 

 

 

 

 

 

 

5 

 
 Engine 

& 

Transmission 

      7 

 
 Power 

Unit 

Protection 

Cage 

      9 

 
 Dead-Man 

Switch 

Assembly 

      9 

 

Eaton 

Hydrostat 

Transmission      12 

Summary of Contents for BTR 30

Page 1: ...30 TURF ROLLER OPERATOR S MANUAL PARTS LIST CURRENT FROM SERIAL NO 610 Kesmac Inc 23324 Woodbine Avenue Keswick Ontario Canada L4P 0N1 Tel 905 476 6222 Fax 905 476 6744 Web Site www brouwerkesmac com Email info kesmac com ...

Page 2: ......

Page 3: ...rranty service on Brouwer Kesmac equipment 2 All major warranty claims exceeding 650 00 in total including parts and labour must be authorized by Brouwer Kesmac before work is performed 3 All replacement parts used in warranty situations must be furnished by Brouwer Kesmac or approved by Brouwer Kesmac personnel The use of non recommended oil could nullify warranty OWNERS RESPONSIBILITIES The owne...

Page 4: ......

Page 5: ...ngine 5 Controls 5 Engine Speed Control 6 Maintenance Engine 6 Forward Reverse Adjustment 7 Drive Chain 8 Operating Handle Storage 9 Lubrication 10 Specifications 11 SECTION 2 Parts List Frame Rollers Assembly 1 Drive Sprockets Chains 3 Controls 5 Engine Transmission 7 Power Unit Protection Cage 9 Dead Man Switch Assembly 9 Eaton Hydrostat Transmission 12 ...

Page 6: ...our safety at risk DANGER INDICATES AN IMMEDIATE HAZARDOUS SITUATION WHICH IF NOT CORRECTED OR AVOIDED WILL RESULT IN DEATH OR INJURUY WARNING INDICATES THE POTENTIAL HAZARDOUS SITUATION WHICH COULD RESULT IN DEATH OR SERIOUS INJURY IF NOT AVOIDED CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH MAY RESULT IN A MINOR MODERATE INJURY WARNING DO NOT RUN THE ENGINE AT EXCESSIVELY HIGH SPEED ...

Page 7: ... possibly an accident and injury to the operator and others CAUTION Allow sufficient time for the engine to cool down before any service work Failure to observe this may result in burns from hot exhaust components IF YOU DO NOT UNDERSTAND ANY PART OF THIS MANUAL OR OTHER MANUALS SUPPLIED WITH THIS MACHINE CONTACT YOUR SUPERVISOR YOUR DEALER OR THE MAUFACTURER FOR CLARIFICATION NOTE Reference to RI...

Page 8: ......

Page 9: ...the machine particularly when operating on a down slope To fill the rear roller with sand the following procedure is recommended Lift the Control Handle up until the rear roller is just clear of the ground Place a suitable support under the Control Handle Remove the 7 16 unc x 1 bolts washers and locknuts securing the roller bearings and pull the roller clear of the frame Stand the roller on end R...

Page 10: ...ud and chain guard To put the transmission into FREE WHEEL remove the Hitch Pin from the inner hole and press the Control Pin fully inward insert the Hitch Pin into the center hole Reverse the procedure for DRIVE mode WARINING Do not activate the Free Wheel control if the engine is running or the machine is stopped on an incline To prevent sudden movement of the machine which may cause injury to t...

Page 11: ...move roll and cause personal injury or machine damage MAINTENANCE ENGINE Refer to the Honda Engine Owners Manual for recommended engine maintenance procedures TRANSMISSION Fig 4 Check the oil level in the transmission oil reservoir DAILY The reservoir is marked correct level when COLD DO NOT OVERFILL IMPORTANT USE SYNTHETIC SAE 5W40 ONLY PETRO CANADA DURON SYNTHETIC OR EQUIVALENT Fig 4 FOR CLOSEST...

Page 12: ...allow the Clevis Pin to fit through the Lever Arm but NOT moving the Lever Arm from it s neutral position A bushing is fitted in the lever arm Check that it is in place Refit the Split Pin Move the Control Lever to the FORWARD position until the transmission Lever Arm hits its internal stop Hold the Control Lever in this position and unscrew the FORWARD Adjusting Bolt until it touches the transmis...

Page 13: ... tool in the direction of arrow A to tension the Roller Drive Chain 1 Tighten the Bolt 2 and Nut 3 To adjust the Intermediate Dive Chain 6 Back off the bolt in the Idler Adjusting Sprocket 7 Apply pressure in direction of arrow B to tension the Intermediate Chain 6 Tighten the bolt in the Idler Adjusting Sprocket 7 IMPORTANT DO NOT OVER TENSION THE DRIVE CHAINS THEY MUST NOT BE BAR TIGHT THIS WILL...

Page 14: ...up the handle for storage or transport remove the LOWER BOLT to allow the handle to pivot over center and remain in position If the unit is to be transported long distances or over bumpy surfaces a shock cord from the handle to the frame will provide extra security Fig 7 9 ...

Page 15: ...l plug Drain the oil into a suitable container Replace the drain plug Refill with 20 fl oz 600ml of the correct oil to the bottom of the fill plug hole Replace the fill plug Top up the reservoir to the correct level Replace the Fan Shroud Fig 8 Fig 9 2 ENGINE Refer to the Honda Engine Owners Manual Supplied with the machine 3 CHAINS SAE 30 OIL Daily DO Not Use Grease On The Chains 4 FRONT REAR ROL...

Page 16: ...Cage 58 75 in 1492mm Stored 57 0in 1448mm FRONT ROLLER Diameter 24 0in 610mm Width 30 0in 762mm REAR ROLLER Diameter 8 0in 203 mm Width 30 0in 762mm WEIGHT 1 8 in Steel Drum Dry 530 lbs 240kg 3 16 in Steel Drum Dry 551 lbs 250kg Drum full with water add 400 lbs 181kg Rear roller full with sand add 80 lbs 36kg ENGINE HONDA GX160 5 5 HP TRANSMISSION EATON MODEL 7 HYDROSTATIC 11 ...

Page 17: ......

Page 18: ......

Page 19: ...4 in Dia Traction Heavy Duty Scraper 24in Roller Scraper 8in Roller Roller 8in Dia Handle Decal Brouwer 12 in Decal Brouwer 6in Decal Warning to Prevent Serious Decal Caution to Prevent tipping Decal R N F Decal Warning Crushing Hazard Bearing Mounting Bracket Serial No Plate Bolt 3 8 unc x 1 Gr 8 Bolt 5 8 unc x 1 3 4 Gr 8 Washer 5 8 Locknut 5 8 unc Bolt 1 2 unc x 4 Gr 8 Washer 1 2 Locknut 1 2 unc...

Page 20: ......

Page 21: ...er 7 16 Bolt 7 16 unc x 2 Gr 8 Sprocket Spindle Bearing Lockwasher 1 4 Bolt 1 4 unc x 3 4 Gr 8 Retaining Washer Bearing Plug Recessed 2 NPT Plastic Chain Half Link 40 if required Chain Connecting Link 40 Chain 40 Intermediate Sprocket to Transmission 39 1 2 in Chain Half Link 50 if required Chain Connecting Link 50 Chain 50 Roller to Int Sprocket 48 1 2in Wheel Nut 1 2 unf Jam Nut 1 2 unf NOTE Spr...

Page 22: ......

Page 23: ...310500 Lockwasher 5 16 2 9 F230500 Nut 5 16 UNC 4 10 F320500 Washer 5 16 4 11 TR50195 F N R Control Assembly c w Cable 1 KD10027 Control Assembly F N R 1 12 F040522 Bolt 5 16 unc x 2 1 2 Gr 8 2 13 F320500 Washer 5 16 2 14 F210500 Locknut 5 16 2 15 KD40025 Switch ON OFF Honda Part 1 16 TR50188 Loom ON OFF Switch to Engine Ref 17 KB10404 Bushing 1 18 KD10044 Control Assembly Service Kit 1 19 KM99055...

Page 24: ...41 CURRENT 42 44 43 ...

Page 25: ...1 F900404 Woodruff Key 1 8 x 1 2 1 22 D001 068 Decal Important Use Synthetic 1 23 D001 053 Decal Caution Hot Exaust 1 24 TR30033 Roller Housing 1 25 TR10030 Fan Shroud 1 26 TR30039 Chain Guard 1 27 F040610 Bolt 3 8 unc x 1 Gr 8 4 28 F310600 Lockwasher 3 8 4 29 F040410 Bolt 1 4 unc x 1 Gr 8 2 30 F320400 Washer 1 4 2 31 F310400 Lockwasher 1 4 2 32 D001 134 Decal Warning Freewheel Control 1 33 D001 1...

Page 26: ......

Page 27: ...NO PART NO DESCRIPTION QTY BTR 30 TURF ROLLER DEAD MAN SWITCH ASSEMBLY 1 TR30083 Handle 1 2 TR30099 Dead Man Handle 1 3 TR30101 Switch Mounting Bracket 1 4 KE80005 Limit Switch 1 5 F580204 Bolt 10 St Stl Pan Hd 2 6 F040440 Bolt 1 4 unc x 4 GR 8 2 7 F230400 Nut 1 4 unc 2 8 F320400 Washer 1 4 4 9 TR50188 Loom Assembly 1 10 KD40025 ON OFF Switch 1 11 F210300 Locknut 10 2 12 TR10100 Pivot Mount Dead M...

Page 28: ...This page intentionally blank 11 ...

Page 29: ......

Page 30: ......

Page 31: ...tor Rotor Ball Sub assembly 1 24 101680 156 Retaining Ring 1 25 97121 Snap Ring 1 26 90797 Ball Bearing Input 1 27 62184 Input Shaft 1 28 93955 Oil Seal 1 29 82112 Gasket 1 30 24235 Nut Gasket Sub assembly 1 31 62240 Dump Valve Shaft 1 32 93895 Oil Seal 1 33 990083 Control Shaft Kit 1 34 990083 Dowel 3 8 dia x 1 3 4 lg 1 35 95203 Cam Ring Insert 1 36 098294 075 Coil Pin 5 16 dia x 3 4 lg 1 37 7013...

Page 32: ......

Page 33: ...ODEL 7 HYDROSTATIC TRANSMISSION 49 40519 Motor Race 1 50 095912 125 Socket Hd Capscrew 2 51 008785 006 Tube Fitting O Ring 1 52 025090 005 O Ring Plug Assembly 1 53 TR10029 Sprocket Transmission Shaft ref 54 KD40033 Diaphragm Reservoir 1 16 ...

Page 34: ......

Page 35: ......

Page 36: ...Kesmac Inc 23324 Woodbine Avenue Keswick Ontario Canada L4P 0N1 Tel 905 476 6222 Fax 905 476 6744 Web Site www brouwerkesmac com Email info kesmac com ...

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