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BAS-311E.311EL.326E.326EL

Chapter 3. Assembly

Feed mechanism (Y axis) 326E

1. Engage the driving gear

embedded in the Y-feed pulse motor bracket

with the rack of the Y-driving shaft

2. The engagement load between the driving gear

embedded in the Y-feed pulse motor bracket

with the rack of the

Y-driving shaft

should be 25 - 44 N ( 2.5 - 4.5 kgf) or less (so that the load will not fluctuate sharply). Move the Y-feed

pulse motor bracket

vertically to adjust the load, and secure it using the bolts

3. Attach the Y-axis feed guide

to the left of the X-feed bracket

, pressing the former against

the latter.

4. Attach the Y-feed bracket

, the cross roller

, and the right Y-feed guide

When attaching the right Y-feed guide

to the right of the X-feed bracket

, lightly pushing it to the left so that there

is no looseness in the Y-feed bracket

, and tighten the bolt and set screw

25 - 44N (2.5 - 4.5kgf)

Rack

Summary of Contents for BAS-311E

Page 1: ...BAS 311E 311EL BAS 326E 326EL SERVICE MANUAL PROGRAMMABLE ELECTRONIC PATTERN SEWER WITH CYLINDER BED Please read this manual before making any adjustments ...

Page 2: ... indicates something that you must not do This symbol indicates something that you must do The picture inside the circle indicates the nature of the thing that must be done For example the symbol at left means you must make the ground connection CAUTION The instructions which follow this term indicate situations where failure to follow the instructions will almost certainly result in death or seve...

Page 3: ...k of receiving a serious electric shock and problems with correct operation may also occur x Notes on safety DANGER Installation Do not touch any of the moving parts or press any objects against the machine while sew ing as this may result in personal injury or damage to the machine If an error occurs in machine operation or if abnormal noises or smells are noticed im mediately turn off the power ...

Page 4: ...ate correctly before using the machine Any problems in machine operation which result from unauthorized modifications to the machine will not be covered by the warranty Have two people present to hold the machine head with both their hands when tilting it back or returning it to its original position Maintenance and inspection of the sewing machine should only be carried out by a qualified technic...

Page 5: ...rd BAS 311E Hazardous voltage will cause injury Turn off main switch and wait 5 minutes before opening this cover Un voltage non adapté provoque des blessures Eteindrel interrupteur et attendre 5 minutes avantd ouvrir le capot Hochspannung verletzungsgefahr Bitte schalten sie den hauptschalter aus und warten sie 5 minuten bevor sie diese abdeckung öffnen Un voltaje inadecuado puede provocar las he...

Page 6: ... foot mechanism 14 4 Needle bar mechanism 15 5 Upper shaft mechanism 16 6 Feed mechanism Y axis 1 2 3 17 7 Feed mechanism X axis 1 2 20 8 Lower shaft mechanism 22 9 Work clamp lifter Solenoid type 23 10 Thread nipper mechanism 24 11 Thread trimmer mechanism 25 Chapter 3 Assembly 26 1 Thread trimmer mechanism 1 26 2 Thread nipper mechanism 27 Explanation of models This manual explains three models ...

Page 7: ...ting the needle clearance 52 4 Adjusting the driver needle guard 52 5 Adjusting the shuttle race thread guide 52 6 Adjusting the two step work clamp lift amount 53 7 Adjusting the movable knife 55 8 Adjusting the lowest point of the presser foot 58 9 Changing the presser foot lift 59 10 Wiper adjustment 60 11 Adjusting the home position 61 12 Adjusting the tension of the timing belt 64 13 Adjustin...

Page 8: ... Fuse explanation 74 4 Connectors 75 5 DIP switches 82 6 Changing special functions using the memory switches 86 7 Checking the input sensor and DIP switch input 90 8 Checking the input voltage 91 9 Clearing all memory settings 91 10 Confirming software version 92 11 Error codes 93 Chapter 7 Trouble shooting 95 Flowchart 95 Problem solution and measures 101 Chapter 8 1 Gauge parts list according t...

Page 9: ... to the thread take up crank e moves the thread take up lever t 3 The needle bar u attached to the needle bar clamp y is moved up and down 4 When the machine pulley q rotates in the direction of the arrow the crank rod i attached to the upper shaft w moves up and down 5 The crank rod i oscillates the attached rock gear o 6 The rock gear o oscillates the lower shaft 1 through the lower shaft gear 0...

Page 10: ...es down the presser plate u through the link shaft C y 4 When the work clamp plate operates the slider i and the slider support o are pressed down When they are pressed work clamp lifter lever R 1 is raised through the slider support shaft 0 5 The spring 2 the work clamp arm lever RR 3 and F 4 which are linked to presser bar lifter lever R 1 operate in the direction of the arrow 6 Work clamp UN 5 ...

Page 11: ...evers R w and F e also operate in the direction of the arrow 2 Work clamp SE r is moved vertically via work clamp arm lever F e Work clamp lifting mechanism 326E 1 When the air cylinder q operates in the direction of the arrow work clamp lifter lever D w and lever U e also operate in the direction of the arrow 2 Work clamp SE r is moved vertically via knee lifter lifting lever U e w q e r e q w r ...

Page 12: ...se motor q moves its motion is transmitted to X timing pulley B311 r via X timing belt A311 e 2 When X timing pulley B311 r moves timing pulley A y linked to the X timing pulley shaft t moves X timing belt B311 u left and right 3 Feed bracket X i secured to X timing belt B311 u moves via linear guide 311 o in the X direction left and right w u q e y t r i o ...

Page 13: ...ttached to the Y feed bracket 3 5 The Y feed bracket 3 operates in the Y direction moves longitudinally via the Cross roller 4 and the Y feed guide 5 Feed mechanism Y axis 326E 326EL 1 When the Y pulse motor q operates its motion is transmitted to the driving gear r attached to the Y driving gear shaft e via the coupling w 2 The driving gear r is engaged with the rack of the Y driving shaft t and ...

Page 14: ...tes the stepping work clamp cam w moves eccentrically and the stepping work clamp connecting rod e oscillates stepping work clamp arm R r 2 The oscillation of stepping work clamp arm R r is transmitted to stepping work clamp arm F t and the stepping link assy y moves the presser bar lifter u up and down w u e y t r q ...

Page 15: ...s on the stepping solenoid q operates the lifter lever w 2 The lifter lever w operates the work clamp lifter lever assy r via the work clamp lifter wire e Note When the machine stops the stepping solenoid q operates and the presser foot rises as soon as the work clamp rises At this time tension releasing is performed w q e r ...

Page 16: ...w e The pushing lever driving lever w slides along the driving lever shaft t 3 The roller y attached to the thread trimming driving lever r fits into the groove of the thread trimmer cam u and operates the thread trimmer rod i 4 As the thread trimmer lever o is linked to the thread trimmer rod i the connecting rod lever 0 operates 5 When the thread trimmer connecting rod 1 linked to the connecting...

Page 17: ... assy e via the work clamp lifter wire r Thread nipper 2 during thread trimming 1 When the thread trimming signal is on and the thread trimming solenoid operates the thread trimmer driving lever q is pushed in the direction of the arrow 2 The thread trimmer driving lever q moves the tension release lever e via the tension release rod w 3 The tension release lever e pushes the tension release bar r...

Page 18: ...ank assembly r attached to the end of the thread wiper connecting rod e operates 3 The wiper t attached to the thread wiper crank assembly r operates Thread wiper 2 horizontal wiper optional 1 After thread trimming the thread wiper signal is on and the thread wiper solenoid q operates 2 When the plunger w operates in the direction of the arrow T wiper connecting rod assy S e also operates 3 Thread...

Page 19: ... e 2 Loosen shoulder screw r and remove the work clamp lifter connect rod t 3 Remove the plunger pin u from the plunger y 4 Remove the screw and the face plate i 5 Remove the screw and the X feed bracket covers o on the right and left and cover spacer 0 Y feed bracket cover 1 6 Remove the screw and XY feed base covers L 2 and R 3 w u q e y t r o 2 3 i 0 o 0 1 ...

Page 20: ...e direction of the arrow 6 Remove the screws and X Y feed bracket covers L 0 and R 1 Covers 3 326E 326EL 1 Remove the screws the top cover q the belt cover w and the frame side cover e 2 Remove the plunger pin t from the plunger r 3 Remove the screws and the faceplate y 4 Remove the screws and the bellows assy u 5 Remove the screws and X axis feed bracket cover assemblies L and R i 6 Loosen the sc...

Page 21: ...L Chapter 2 Disassembly 2 Feed mechanism 1 Remove the screw the needle q and the presser foot w and finger guard e 2 Remove the bolt and the work clamp r 3 Remove the screw the feed plate t and the needle sub plate y w q r y t e ...

Page 22: ...her t 2 Loosen the bolt u of stepping work clamp arm R y remove the shoulder screw i and the retaining ring 0 of the presser bar lifter o from the faceplate and then remove stepping work clamp arm F 1 and stepping link assy 2 3 Push up the presser bar 3 and separate it from the presser bar bush 4 The presser bar lifter o the cushion 5 and the needle bar clamp 6 will come off as a set 1 4 e 6 t r 2...

Page 23: ...t Remove the needle bar guide slide block u from the needle bar guide y 5 Remove the rubber cap i loosen the set screw o and remove the thread take up support stud 0 6 Remove the oil cap 1 loosen the set screw 3 of the counter weight 2 and remove the thread take up lever 4 The thread take up assembly 5 will come off 7 Remove the rubber cap 6 the screw 7 and the needle bar guide y Do not remove the...

Page 24: ...w o and the crank rod 0 At this time lower the crank rod 0 in the direction of the arrow 5 Loosen the set screws of the stepping work clamp cam 1 and the thread trimmer cam 2 6 Remove the V belt 3 loosen the set screw 4 and remove the pulley 5 7 Remove the screw 6 and the synchronizer 7 8 Remove the upper shaft r in the direction of the arrow After that remove the thread take up crank q the steppi...

Page 25: ...and 311EL 1 Loosen the set screw and remove the X feed shaft q 2 Remove the screws and the work clamp arm w 3 Tilt the machine head until it stops 4 Remove the bolt of the Y driving shaft holder e the Y driving shaft r and the X feed shaft support t 5 Raise the machine head w q e t r ...

Page 26: ...s of the idle gear i and timing pulley A o and remove Y pulley shaft A 0 along with the retaining rings The idle gear i timing pulley A o and the ball bearing 1 will come off 6 Loosen the set screw of timing pulley A 2 and remove the two retaining rings and Y pulley shaft B 3 7 Remove the bolts the Y driving pulse motor bracket 4 timing pulley A 2 the Y timing belt 5 and micro bearings 6 To remove...

Page 27: ...Loosen the set screw and remove the X feed shaft t 3 Remove the two bolts and the work clamp assy q 4 Remove the two bolts and X feed shaft support 326 y 5 Remove the four bolts the Y feed pulse motor bracket u and the Y driving shaft i 6 Remove the two bolts and Y feed bracket cover F o 7 Remove the four bolts Y feed guide assy 326 0 cross roller 326 1 and the Y feed bracket 2 8 Remove the eight ...

Page 28: ... pulley A e and the two ball bearings y will come off 3 Loosen the set screw of timing pulley B u and remove the retaining ring i and X pulley shaft B o Timing pulley B u X timing belt B311 0 and the two ball bearings 1 will come off 4 Remove the bolts 2 from adjustment holes and separate X pulley base B 3 5 To remove the X feed bracket 4 remove the eight set screws the belt holder 5 the timing be...

Page 29: ... 4 and pull out the X timing pulley shaft 4 in the direction of the arrow At this time timing pulley 2 X timing belt B326 6 X timing pulley B326 0 X timing belt A326 o and the two micro bearings 7 will come off 5 Loosen the set screw 9 of timing pulley B 8 remove the front retaining ring 1 of X pulley shaft R 0 and pull out X pulley shaft R 0 in the direction of the arrow At this time X timing bel...

Page 30: ...river r and the retaining ring t 4 Loosen the set screw of the set screw collar y and remove the lower shaft assembly u from the rear of the machine 5 Loosen the set screw i 6 Loosen the set screw of the set screw collar o and remove the rock gear shaft 0 from the rear of the machine 7 Remove the set screw collar o the rock gear 1 and the crank rod 2 8 Raise the machine head e w u q y t r o 1 2 0 ...

Page 31: ...r r securely so that it does not fall 3 Remove the snap pin t and the rod y 4 Loosen the set screw u and remove the snap pin i link shaft A o and the washer 0 5 Remove the rubber cap 1 the snap pin 2 and link shaft C 3 Be sure to hold the presser plate 4 and the presser bar lifter lever rubber 5 so that they do not fall 6 Remove all parts connected to the plunger r by lifting them upward 4 5 u q e...

Page 32: ...nsion release assembly y 4 Remove the screw the cable support u and the cord holder i 5 Tilt the machine head until it stops 6 Remove the extension spring o and the SOL oil pan 0 7 Remove the screw and the wire support 1 8 Loosen the bolt and remove the work clamp lifter lever 2 9 Loosen the set screw of the work clamp lifter lever 2 and remove the flanged shaft 3 10 Return the machine head to its...

Page 33: ...lever shaft 0 by pulling it in the direction of the arrow Then remove the cushion 1 and the spring 2 from the shaft 5 Tilt the machine head until it stops 6 Remove the thread trimmer return spring 3 and the spring hook 4 7 Remove the nut 5 the shoulder screw 6 and the washer 7 8 Loosen the set screw 8 and remove the lever shaft 9 and the thread trimmer lever 0 9 Return the machine head to its orig...

Page 34: ...he rubber cap 1 6 Tilt the machine head until it stops 7 Pass the lever shaft 3 with the washer and the retaining ring through the thread trimmer lever 2 and tighten the set screw 4 on the screw flat 8 Attach the thread trimmer rod 5 and the connecting rod lever i to the thread trimmer lever 2 using the washer 6 plain washer 4 37 t 0 8 7 washer 4 76 t 0 5 8 the stud screw 9 and the nut 0 9 Attach ...

Page 35: ... stepping solenoid y At this time align the end face of the lifter lever t with the end face of the stepping sole noid y 4 Attach the SOL oil pan u using the screw 5 Raise the machine head 6 Attach the cable support i to the machine body 7 Attach the thread trimmer rod o to the tension release assembly q with the shoulder screw 0 8 Attach the other end of the tension release rod o to the thread tr...

Page 36: ...en it 12 Turn the stepping solenoid 8 fully in the direction of the arrow Move the lifter lever t so that there is no clearance 0 mm between work clamp lifter lever 9 and the presser bar clamp 0 remove the slack from the work clamp lifter wire 1 and tighten the bolt 2 9 Attach the tension release assembly q to the machine body with the screw 2 10 Attach the cord holder 3 to the machine body 2 q 6 ...

Page 37: ... 4 Fit the snap pins 1 on both sides of link shaft A i and outside the washer o 5 Attach the presser solenoid 2 to the top of the arm so as to cover the plunger e Secure link shaft A i using the set screw 4 so that link B y is centered in the bush 3 6 Slide the presser solenoid 5 until it has reached 19 0 mm from the end of the arm where the plunger e easily moves and tighten the screw 6 7 Attach ...

Page 38: ...aft C q and link B w 2 Sliding portions of link shaft B e link B w link A r and link C t 3 Sliding portions of link shaft A y and link A r 4 Sliding portions of link shaft D u link C t and plunger i 1 Sliding portion of the work clamp q Apply small amount of grease 2 Sliding portions of the work clamp arm lever shaft w and work clamp arm levers R and L e w q w u q e t i u e y t r i ...

Page 39: ...t w by pressing them against the ball bearings q adjust timing pulley A e so that there is no looseness in the X timing pulley shaft w and secure it using the set screws 2 Secure X timing pulley B326 t on the screw flat using the set screw 3 Loop the X timing belt B i around timing pulley B 1 Pass X pulley shaft B 0 through timing pulley B 1 and the micro bearing 2 Secure them to the X pulley base...

Page 40: ... the linear guide can move easily 3 Attach the X feed bracket 6 to the linear guide 5 us ing the eight screws 4 Adjust the rear linear guide 1 so that the X feed bracket 6 can easily move left and right and tighten the five bolts 2 on the rear linear guide 6 Move the X feed bracket 6 to the left end and apply a load of 9 8N 1 kgf to the center of the X timing belt B i Then adjust the X timing belt...

Page 41: ...them using the bolt t 2 Fit timing X timing belt B326 w in X pulley bracket R y pass X pulley shaft R u through the micro bearing i timing pulley B o and the micro bearing i and attach the retaining ring 0 3 Place X timing belt B326 w and X timing belt A326 2 on X pulley bracket L 1 pass the X timing pulley shaft 3 through the micro bearing 4 timing pulley A 5 X timing pulley B326 6 and the micro ...

Page 42: ...R y so that clearances C and D are equal then secure it to X pulley shaft R u using the set screw 0 6 Loop X timing belt A326 2 around X timing pulley A311 A326 2 of X pulse motor 1 and X timing pulley B326 6 Temporarily attach X pulley bracket L 1 to the bed using the bolt 3 and washer 4 7 Loop X timing belt B326 w around timing pulley A 5 of X pulley base L 1 and timing pulley B o of X pulley ba...

Page 43: ...iving pulse motor base u Note Make sure that there is no backlash between the idle gear 1 and the driving gear 4 6 Temporarily attach the Y driving pulse motor bracket w to the Y driving pulse motor base u using the bolts 5 7 Sandwich the timing belt spacers 7 between the Y tim ing belt q and the Y driving shaft holder 6 place the belt holder 8 on the Y timing belt q and secure the Y timing belt q...

Page 44: ...ighten the bolt 7 Note Be sure to make the X feed shaft support 8 paral lel to the top of the bed to prevent timing belt Y q from being damaged or cut 13 Raise the machine head 14 Temporarily attach the presser arm 9 to the Y feed bracket 2 with the screw 0 15 Pass the X feed shaft 1 through the X feed shaft sup port 8 and the presser arm 9 then secure it with the set screw 2 16 Loosen the bolt 5 ...

Page 45: ...he load will not fluctuate sharply Move the Y feed pulse motor bracket q vertically to adjust the load and secure it using the bolts r 3 Attach the Y axis feed guide t to the left of the X feed bracket y pressing the former against u the latter 4 Attach the Y feed bracket i the cross roller o and the right Y feed guide 0 When attaching the right Y feed guide 0 to the right of the X feed bracket y ...

Page 46: ...the X feed shaft 4 through the X feed shaft support 3 and the work clamp Arm 2 and secure the X feed shaft support 3 and the X feed shaft 4 using the set screws 8 Move the work clamp Arm 2 left and right to make sure that there is no inclination in X feed shaft 4 Then securely tighten the bolts of Y driving shaft e and the X feed shaft support 3 9 Remove the set screw of the slider support shaft 5...

Page 47: ... 3 Place the upper shaft bush between the thread take up crank r and the stepping work clamp connecting rod e and secure the upper shaft q so that there is no looseness At this time do not securely tighten the set screw of the stepping work clamp conncting rod e 4 Press the thread trimmer conncting rod w against the crank of the upper shaft q Adjust the set screw u that comes first when rotating t...

Page 48: ...r connecting rod 2 and the needle bar guide slide block 0 as shown in the figure 5 Insert the needle bar 3 from the top of the machine into the needle bar clamp 1 6 Turn the pulley to set the needle bar 3 at its lowest position Move the needle bar vertically so as to align the second lowest reference line A for using needle DP 17 or the highest reference line a for using needle DP 5 on the needle ...

Page 49: ...ing guide u through the washer i and the presser bar w and attach the presser adjusting screw o Note Position the presser adjusting screw o using the presser adjusting nut 0 so that there is approx 32 mm from the top of the presser adjusting screw o to the top of the machine 4 Pass stepping work clamp arm F 1 through spreader shaft bushes L and R 2 then insert it into stepping work clamp arm R 3 5...

Page 50: ...e Make sure that stepping work clamp arm F 0 has no end play 7 Secure the needle bar clamp t using the screw so that when the presser bar w is at the lowest position The distance between the bottom of the presser bar w and the top of the needle plate should be 23 mm 22 mm for 311EL Attach the presser foot 1 to the presser bar w so that the top of the presser foot 1 is aligned with the top of the s...

Page 51: ... collar y without any clearance and tighten the set screw o 5 Fit the retaining ring 0 on the lower shaft t press the driver 1 against the retaining ring 0 and tighten the bolt 2 6 Return the machine head to its original position 7 Fit the crank rod 3 over the crank of the upper shaft 4 align the matching mark of the crank rod 3 with that of the upper shaft 4 and tighten the screw 5 8 Tilt the mac...

Page 52: ...ok point with the center of the needle Loosen the set screw y so that the clearance between the needle r and the inner ro tary hook point is 0 01 0 08 mm then rotate the shuttle hook adjust stud u to adjust 4 Turn the pulley to align the inner rotary hook point with the center of the needle r Loosen the set screw and adjust the shuttle hook adjust stud i so that the needle r lightly contacts the n...

Page 53: ...solenoid i using the screw o At this time the plunger 0 of the thread trimming solenoid i must be fully pressed the same status as when the thread trimming solenoid i is turned on and a 0 5 mm clearance must be provided between the thread trimmer driving lever 1 and the driving lever stopper 2 4 Make sure that the thread trimmer driving lever 1 moves smoothly when the plunger 0 is pressed and rele...

Page 54: ...late 1 using the work clamp guide brackets A y B i and the flat screws o 5 Connect the programmer 2 to the operation panel 3 6 Plug the cord into the wall socket and turn on the power of the machine 7 Step on the foot switch to lower the H position standard plate 1 8 Press the P key on the programmer 2 9 Attach the needle 4 10 Turn the pulley to bring the needle 4 close to the H position standard ...

Page 55: ...e X sensor setting plate 7 using the screw 15 Remove the needle 4 16 Press the P key to be out of the program mode and turn off the power 17 Replace the H position standard plate 1 with the work clamp Note When adjusting the X home position be sure to set the clearance between the X home position dog 8 and the surface where the sensor is activated to 0 1 0 5 mm If the clearance is too great an err...

Page 56: ...temperature of the sewing machine rises during sewing operation 1 Press the P key on the programmer and adjust the Y sensor setting plate e so that the needle q is aligned with the home position X 0 Y 0 of the H position standard plate w 2 Press the P key again to make sure that the needle q is aligned with the home position X 0 Y 0 of the H position standard plate w 3 Attach the Y sensor setting ...

Page 57: ...screws u 3 Attach the thread wiper connecting rod i to the plunger 0 with the plunger pin o then secure the face plate 1 with the screw 2 4 Attach the presser foot 3 and the needle 4 in place and attach the feed plate 5 to the feed bracket 6 with the screw 5 Attach the top cover 7 and the side cover 8 with the screws 6 Set the V belt 9 over the pulley 0 then secure belt cover 1 with the screws 2 e...

Page 58: ...ide cover 0 using the screw 1 Attach the XY feed bracket covers L q and R w using the screws 2 Insert the left and right feed bracket cover supports e in the direction of the arrow and tighten the screws 3 Attach the X axis feed bracket covers r using the screws Use the front screws 4 Attach the bellows assy t to the work clamp arm and the X axis feed bracket covers r using the screws 5 Attach the...

Page 59: ...sh q If using a DP 5 needle use the highest reference line reference line a 2 Adjusting the needle bar lift amount Turn the machine pulley to raise the needle bar from the lowest position until the lowest reference line on the needle reference line B is aligned with the lower edge of the needle bar bush q Then loosen the bolt w and move the driver e to adjust so that the tip of the rotary hook is ...

Page 60: ...crew w and turn the eccentric shaft e to adjust so that the driver needle guard q contacts the needle If the needle contact pressure is too great skipped stitches may occur On the other hand if the driver needle guard q is not touching the needle the tip of the inner rotary hook will obstruct the needle resulting in an excessively high amount of friction 5 Adjusting the shuttle race thread guide I...

Page 61: ...d as shown in the table at the time of shipment 6 1 Solenoid type 1 Turn the power switch OFF 2 Loosen the bolts w of work clamp arm lever F q 3 Place a scale against the work clamp e and then move work clamp arm lever F q up or down to adjust so that the amount of lift above the top of the needle plate is 20 mm 4 After adjusting the lift amount 20 mm tighten the bolts w of work clamp arm lever F ...

Page 62: ... Note Open the air cock r slowly 6 2 Pneumatic type 1 Turn on the air and then press the work clamp lifter switch q while turning it clockwise to raise the work clamp w 2 Loosen the bolts r of work clamp arm lever F e BAS 326E 326EL work clamplifter lever y 3 Place a ruler against the work clamp w and then move work clamp arm lever F e BAS 326E 326EL work clamplifter lever y vertically to find the...

Page 63: ...xed knives 1 Remove the bolt t and the feed plate y the screws u and i and the needle plate w Disconnect the thread cutter connecting rod o from the connecting lever pin 0 2 Remove the movable knife and replace it with a new one Check the cutting edge of the movable knife q and the fixed knife 1 If necessary use the provided mov able knife spacer t 0 4 t 0 5 t 0 6 to adjust the knives so that they...

Page 64: ...able knife q is pulled by the con necting rod o NOTE A After the movable knife and fixed knife are properly engaged tighten shoulder screw B Turn the movable knife in the direction of the arrow while the shoulder screw is still tightened C Loosen the shoulder screw D Turn the movable knife in the direction of the arrow while the shoulder screw is still loosened Repeat above steps A B C and D four ...

Page 65: ...ith the hole in the feed plate w when the ma chine is at the home position and then tighten the bolts t How to determine the mechanical home position a Connect the programmer to the operation panel b Plug the cord into the wall socket and turn on the power c Press the P key on the programmer to determine the mechanical home position 311E 311EL 326E 326EL y 3 w t y w t 3 ...

Page 66: ...set screw r Adjust the lift stroke of the presser foot to 3 5 mm and 5 8 mm When the clearance between the presser bar lifter y and the presser bar bush u is 0 5 1 mm tighten the bolt of stepping work clamp arm F w At this time the match mark i of stepping work clamp arm F w will be almost aligned with that of arm mark o Note Make sure that stepping work clamp arm F w has no end play 2 Attach the ...

Page 67: ...ift is 3 mm max 8 mm Adjusting presser foot lift to 3 5 mm 1 Loosen the shoulder screw w and open the stepping cover e 2 Loosen the nut r and adjust the stepping work clamp con rod t pisition When the stepping work clamp con rod t is raised the lift will amount increase When lowered the lift amount will decrease Adjusting presser foot lift to 5 8 mm 1 Turn the upper shaft to set the presser foot t...

Page 68: ...be approximately 2 mm Loose the screw t and move the wiper w in or out to adjust As shown in Fig A make sure the wiper w does not strike the presser foot y or the needle Note Make that the wiper w is not touching the finger guard For horizontal wiper optional 1 Loosen the set screw e and move the wiper arm support r up or down to adjust so that there is a clearance of 15 16 mm between the bottom o...

Page 69: ...late t 4 Press the P key again to make sure that the needle u is aligned with the home position X 0 Y 0 of the H position standard plate t 5 Secure the X sensor setting plate i using the screws o 6 Remove the needle u 7 Press the P key to be out of the program mode and turn off the power 8 Replace the H position standard plate t with the work clamp Note When adjusting the X home position be sure t...

Page 70: ... the P key again to make sure that the needle e is aligned with the home position X 0 Y 0 of the H position standard plate r 9 Secure the Y home position dog t using the set screw y 10 Remove the needle e 11 Press the P key to be out of the program mode and turn off the power 12 Replace the H position standard plate r with the work clamp Note When adjusting the Y home position be sure to set the c...

Page 71: ...r setting plate e to the Y home position bracket r using the bolt t 4 Remove the needle q 5 Press the P key to be out of the program mode and turn off the power 6 Replace the H position standard plate w with the work clamp Note When adjusting the Y home position be sure to set the clearance between the Y driving shaft y and the surface where the sensor u is activated to 0 1 0 5 mm If the clearance...

Page 72: ...there should be no slack in the Y timing belt y and the work clamp arm u should move back and forth easily Adjust the position of the Y feed pulse motor bracket e using the bolt t When the power is turned on move the work clamp arm u back and forth and adjust the tension of the Y timing belt y using the bolt t so that there is no looseness in the work clamp arm u Note Be sure to check the home pos...

Page 73: ...s r for adjusting the timing belt tension are in front of and behind X pulley bracket L t Adjust the bolts r equally so that X pulley bracket L t does not lean to one side Adjusting the tension of X timing belt B326 X timing belt B326 o is looped around timing pulley A u and timing pulley B i The tension of X timing belt B326 o should have 3 mm deflection when it is pressed in the middle of timing...

Page 74: ...e head until it stops 2 Loosen the set screw q then turn the rock gear shaft w to provide 0 05 0 12 mm looseness at the tip of the shuttle driver e Y axis feed Loosen the four bolts q then adjust the Y pulse motor w so that there is no backlash between the rock gear and the idle gear 0 05 0 12mm q w q w e ...

Page 75: ... mark 2 3 or 4 If the clearance is larger than 0 15 mm replace the driving lever stopper 4 with that with a different number For example when the number 3 stopper is used replace it with number 4 stopper When the number 4 stopper is used replace it with number 2 stopper 15 Adjusting the thread trimmer driving lever position 1 Remove the screws q and the top cover w 2 Turn the pulley to place the t...

Page 76: ...ce where the needle is aligned with the shuttle hook 2 Fully turn the plunger of the stepping solenoid w in the direction of the arrow then adjust the lifter lever t so that the work clamp lifter lever e is in contact with the clamp needle bar r 3 Measure the dimension between the presser foot y and the needle plate when the presser foot is at the lowest position Turn the pulley to set the needle ...

Page 77: ...counterclockwise The standerd needle up stop position is 6 mm below the needle bar dead point 2 Timing between the needle and the feed mechanism is adjusted so that the feed mechanism srarts operating after the needle comes out of the material sewn and stops before the needle penetrates the material The screw y on the D side is tightened fully counterclockwise at the time of shipment 3 The screw u...

Page 78: ...ewing position by half of the presser foot diameter 1 to 1 5 mm D diameter of the top end of the presser foot How to make up the feed plate Cut out the feed plate blank 1 to 1 5 mm apart from the sewing position In the case of the left figure 1 to 1 5 mm margin is re quired on both sides of the sewing position Work clamp separate plate Work clamp single type Feed plate Cassette clamp Cassette supp...

Page 79: ...imen sions refer to section How to make up the clamping type work clamp Making up two cassettes to use them alternately will increase work efficiency 2 Bond a paper cushion material or the like around the cut out section to firmly press a material to be sewn Cassette plate D is available in two types D A and D B Use cassette D B with the same way as D A except that a plastic plate or the like must...

Page 80: ...er A assembly Cassette plate U A Hinge left Hinge right Cassette plate D A S02960 101 S02971 000 152633 001 152632 001 S02966 101 Cassette presser B assembly Clamp spring Cassette plate D B t 1 S02967 101 Cassette plate D B 180 t 1 S02967 001 Cassette plate D A t 1 S02966 101 Cassette plate D A 180 t 1 S14392 201 Cassette plate U A t 1 S02968 001 B t 2 S02971 000 A 180 t 1 S14389 000 B 180 t 2 S14...

Page 81: ... of the control box operates be careful not to get caught in it When separating or rejoining connectors and measuring something be careful not to cut your fingers on metal parts such as heatsinks and covers 2 Components inside the control box The following are brief explanations of components inside the control box See control circuit block diagram at the end of this manual for the details of the ...

Page 82: ...fuse 5AFB quick melting type 5A 250V G fuse 5AFB quick melting type 5A 250V Fuse 6A glass tube fuse 6A 250V Fuse 6A glass tube fuse 6A 250V Part code S08030 000 S08030 000 153242 000 153242 000 Manufacturer Toyo Fuse Company TOYO5A Toyo Fuse Company TOYO5A Fuji Tanshi Company FGBO Fuji Tanshi Company FGBO When a fuse has blown The feed mechanism and work clamp do not operate Error E A1 appears The...

Page 83: ...nt contact There fore be sure to check if each connector is correctly inserted and that there is no contact failure between pins and wires before starting toubleshooting procedures Connector positions Main PCB Outside of the control box P9 P18 P19 P20 P24 OPTION P21 P4 P3 P1 P2 P25 P10 P11 P12 P13 P5 P6 P7 P14 P15 P16 P17 Motor P ROM MT Main P ROM MN P8 Panel cord connector Foot switch connector ...

Page 84: ...ter 6 Power supply and electrical parts adjustment Power supply circuit board Outside of the panel Panel circuit board P5 DC300 P4 ACIN P3 DC18 P2 PER P1 POWER P4 OPTION 2 P3 OPTION 1 P2 PGM P5 DRV P1 FDD Panel P ROM PL Programmer cord ...

Page 85: ...7 BAS 311E 311EL 326E 326EL Chapter 6 Power supply and electrical parts adjustment Programmer and programmer circuit board Programmer PCB Programmer P ROM LCD inverter LCD LCD contrast VR Operation panel ...

Page 86: ...tegory if a problem is not found in one category Ffor the details of connections refer to the control circuit block diagram at the end of this manual 1 Feed mechanism 2 Work clamp lifter and thread trimmer mechanisms The work clamp does not operate BAS 311E Solenoid type Thread trimming is not performed Thread wiper does not operate The work clamp does not oeprate The work clamp does not operate T...

Page 87: ... unstable Needle up stop position is not correct Error E 20 appears Error E 22 appears The machine motor does not run Motor operation is unstable Needle up stop position is not correct Error E 20 appears Error E 22 appears The machine motor does not run Motor operation is unstable Needle up stop position is not correct Error E 20 appears Error E 22 appears The power lamp is not lit and nothing ope...

Page 88: ...splay of the programmer is not lit Inverter for P3 LCD The programmer does not operate No switches on operation panel operate Error E F1 appears Indication is strange Any switch does not have any effect The power lamp is not lit The DC fan motor does not run Error E c5 appears P10 FAN R Error E c1 appears P10 FAN L 5 Others Main PCB Main PCB Main PDB Power supply circuit board Machine motor Progra...

Page 89: ... BAS 311E 311EL 326E 326EL Chapter 6 Power supply and electrical parts adjustment Error E 40 appears Error E 12 appears Emergency stop switch is rejected Main PCB Ponel circuit board Floppy disk EM switch ...

Page 90: ...Type Solenoid Solenoid Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Function of work clamp pedal Work clamp and presser foot rise and lower simultaneously Only work clamp rises and lowers presser foot lowers when starting switch is pressed For split type work clamp the left right order changes alternately Pneumatic Only work clamp rises and lowers presser foot lowers when starting s...

Page 91: ... used detection precision is changed from 5 to 10 Fiber type thread breakage detector device is ON and DIP switch A 8 is ON available as an option When using a 3 stage pedal Feeding speed is switched to high speed SW No A 5 A 6 A 7 A 8 When ON After sewing is completed work clamp does not automatically rise only in split mode Clamping force output is produced Inner clamping device available as an ...

Page 92: ...where high volt ages are present can result in severe injury DANGER DIP switch C c 4 c 5 c 6 c 7 c 8 When ON Controlled sewing area becomes 1200 mm 400 mm 5 For pneumatic type set to ON when the connection has been changed so that the work clamp remains raised when the power is turned off Stepping work clamp operated by air pressure is used when solenoid type is standard SW No ON ON ON ON c 2 ON O...

Page 93: ...hes at the sewing end will be sewn at low speed approx 260 spm The last two stitches at the sewing end will be sewn at low speed approx 700 spm Slow speed sewing at the sewing start will be canceled When the upper shaft is stopped the motor will change direction and the needle bar will return to the vicinity of the needle up stop position During an emergency stop the thread is trimmed and the need...

Page 94: ...hat the number displayed on the display screen e matches the switch number 00 3F for the function that you would like to select from the table 4 Press the STEP BACK switch w to switch the setting appearing in the display screen t from OFF to ON If pressed once more If the B T CHANGE switch y is pressed at this time all memory switch settings will be changed to OFF 5 Press the TEST switch q The dis...

Page 95: ...nt work clamp is not used does not rise When using an alternating clamping presser 1 4 ON 3 4 OFF and when sewing overlapping rectangles Wiper is changed to pneumatic wiper Pneumatic wiper is available as an option Jog feeding becomes faster during programming ON when a two stage tensioner is used Two stage tensioner is available as an option Single pedal operation by means of two stage work clamp...

Page 96: ...r Thread nipper is available by special order After presser foot rises thread nipper will operate ON when machine is equipped with reset switch Reset switch is available by special order When the start switch is pressed the right work clamp and the left one are lowered in this order and sewing starts When the work clamp first stage switch is pressed the left work clamp and right one are lowered in...

Page 97: ...the warranty specification at the time of shipment from the factory memo 30 memo 31 memo 32 memo 33 memo 34 memo 35 memo 36 memo 38 Possible setting range 1 999 1 4 1 7 1 10 1 5 10 60 1 3 1 20 Units x 10ms x 7 5 Xms X0 1S Initial value 10 1 3 5 0 40 1 1 Explanation Time until feed mechanism starts moving after work clamp has lifted Changes the feed speed 1 Fast 4 Slow Changes the feed timing 1 Fas...

Page 98: ...ttings for DIP switch A at the side of the operation panel are changed at this time the changed switch number will appear in the left digit of the PROGRAM NO display u 4 If the settings for DIP switch B are changed at this time the changed switch number will appear in the right digit of the PROGRAM NO display u memo 3A Possible setting range 1 3 Units Initial value 2 Explanation Change speed limit...

Page 99: ...e input voltage is 200 V 110 is displayed when the input voltage is 100 V for 100 V specs 380 V for 380 V specs or 415 V for 415 V specs 200 V specifications 9 Clearing all memory settings If the sewing machine stops operating normally the cause may be that an incorrect memory setting has been made by means of the memory switch for instance In this case carry out the following procedure to clear t...

Page 100: ...er indication example Indication A0 300 Indication d0 403 Program NO display Menu display 2nd digit 1st digit PROM identification code 4th and 5th digits Special specification 3th digit Version number versions A B and C are replaced with 1 2 and 3 respectively A b c d LED of MENU switch X SCALE Y SCALE SPEED B T COUNTER PROM Main PROM MN Motor PROM MT Programmer PROM PG Panel PROM PL Indication プ ...

Page 101: ...loppy disk write error Data backup is not possible Panel PCB Data cannot be backed up Control PCB Option output numbers are duplicated Thread breakage error detected by rotating type thread breakage detector device Upper thread breakage error detected by optical fiber type sensor Remedy Press the emergency stop switch once more to cancel Press the emergency stop switch once more to cancel The STEP...

Page 102: ...oard Communication error detected by panel circuit board Bad connection in cable between panel and box Power relay is not operating malfunction of power supply circuit board Bad connection in cable between power supply circuit board and main circuit board Abnormal current detected in power supply circuit board Remedy Turn off the power and check the input voltage After turning off the power wait 3...

Page 103: ...first column of problem de termination and solution table Indicates setting up operation Indicates that the procedure to follow appears on the next page Indicates turning off of the power switch NO YES YES NO NO YES Powering up sequence OFF OFF OFF 1 1 1 1 2 Start Turn on POWER switch Press MENU switch a few times Is the power lamp lit Does any error code appear on the ERROR NO indicator Does the ...

Page 104: ...h Step on the Foot switch Does an error code appear after the indicator lamp is lit and turned off Do presser foot and work clamp move up and down Does any error code appear on the ERROR NO indicator Turn on POWER switch Turn on POWER switch 2 3 4 OFF OFF OFF Floppy disk insertion Work clamp lifter mechanism ...

Page 105: ...e lifter switch 6 8 OFF 7 OFF OFF Presser foot and presser plate operation Shifting to the sewing start position Set cassette or material to be sewn Does the presser plate shift to the sewing start position NO YES Does any error code appear on the ERROR NO indicator YES NO Does the presser plate return to the home position NO YES ...

Page 106: ...r switch NO YES Is the TEST lamp lit NO YES Is the material fed during sewing stitch by stitch NO YES Does the feeding operation get faster NO YES Does the presser plate movement match the floppy disk data NO YES Does the presser plate return to the sewing start position without error OFF OFF OFF OFF 9 10 11 12 Input sewing data and shift to the sewing start position ...

Page 107: ...r plate move stitch by stitch to sew the material YES NO Machine does not start and an error code appears NO YES Are thread trimmer and thread wiper activated NO YES Does the machine stop with the needle at the upper position NO YES Does the machine return to the sewing start state according to the floppy disk data OFF OFF OFF OFF 13 15 OFF 14 16 17 OFF 18 Input sewing data and shift to the sewing...

Page 108: ... machine stop with the needle at the upper position when EMERGENCY lamp goes off and thread is trimmed NO YES Does the feeding operation reverse stitch by stitch NO YES Does the sewing operation restart NO YES Does error E 11 appear when the machine and feeding operation stops NO YES Does the presser plate return to the home position NO YES Is the display illuminated NO YES Does each key switch fu...

Page 109: ... for the measurement In addition always keep in mind that a high voltage remains for 5 minutes after the power is turned off Injury While the power is turned on the cooling fan of the control box operates be careful not to get caught in it When separating or rejoining connectors and measuring something be careful not to cut your fingers on metal parts such as the heatsinks and overs When replacing...

Page 110: ...correctly and securely wired to the terminals For 200 V 220 V and 230 V specifications this is not necessary Separate P4 ACIN connectors on the power supply circuit board and check there is continuity between pins 1 and 2 in the connector on the cable If there is no continuity replace the conversion transformer For 200 V 220 V and 230 V specifications this is not necessary Separate P4 ACIN connect...

Page 111: ...not defective rejoin P4 ACIN connectors on the power supply circuit board Separate P3 POWER connectors on the main circuit board turn on the power and measure the voltage across pins 1 and 3 in the connector on the cable If it is 5V the power circuit board is not defective After measurement turn off the power wait at least 5 minutes and then rejoin P3 connectors With P3 POWER connectors plugged in...

Page 112: ...x cooling fan at the left when viewed from the front is defective Check whether any thread scraps are not entangled in the cooling fan Check that connector P10 FAN R on the control circuit board is securely inserted Fan motor assembly 7 With error code E c0 the MT PROM on the control circuit board is defective 10 With error code E c3 overcurrent has occurred in X pulse motor Check repair adjust Ch...

Page 113: ...that the PROM of the control circuit board is securely inserted and its leads are not bend Check that MN and MT of the PROM are matching those on the main PCB If the PROM has no problem check the connection between pin 3 in connector P18 PANEL on the control circuit board and pin 5 in connector P5 DRV on the panel PCB Check that the PER code is securely inserted refer to 1 1 15 If the error appear...

Page 114: ...d to the outside of the control box and check the continuity between pins 1 and 2 and pins 7 and 8 in the connector on the cord For pneumatic specification check the continuity between pins 3 and 4 The continuity in each case should be normally Ω or 0 Ω when the switch is stepped on Insert the connector checked above open the control box and check the continuity between pins 1 and 2 pins 3 and 4 p...

Page 115: ...utes and insert P12 Pull out connector P4 AIR on the control circuit board and measure the resistance between the following pins in the connector on the cord Pins 1 and 10 air valve for right work clamp Pins 2 and 10 air valve for left work clamp Pins 3 and 10 air valve for presser foot only for optional specification The resistance in each case should be 300 400 Ω Pull out connector P4 AIR and me...

Page 116: ...measure the voltage across the following pins in the connector on the control circuit board Pins 1 and 2 presser foot 0 or 55V Pins 3 and 4 work clamp 0 or 55V Refer to 4 1 Refer to 4 2 Refer to 4 3 Refer to 4 4 Remove connectors P6 YPM and P7 XPM on the control circuit board and measure the resistance between the following pins in the connector on the cord Pins 1 and 2 pins 2 and 3 pins 3 and 4 p...

Page 117: ...and cord defective 1 Cord is defective Check repair adjust If the work clamp or material to be sewn is sluggish set DIP switch B 8 to off and set the feed speed to low Turn the power off and then on again Move the feed mechanism manually to check that it can easily move around the sewing area Refer to 7 4 Refer to 1 and 2 panel switch Refer to 6 7 and 8 Refer to 4 1 Refer to 8 Check that connector...

Page 118: ...eturn P15 to its original position If this measurement is not approved check control circuit board fuses nos 2 3 and 4 They may be blown Check that connector P2 SYNCHRO on the control circuit board is securely inserted and there is no damage in the synchronizer cable Turn the pulley manually to check it can easily rotate Refer to 1 1 5 If the power supply capacity per machine is 600VA or more the ...

Page 119: ...t board defective Check repair adjust If the needle stop position varies at random every time the machine operation is complete adjust the needle stop position to the upper position Refer to 8 1 2 3 4 Remove connector P3 HEAD on the control circuit board and check the continuity on the cord Between pins 1 and 2 0 Ω normally or Ω when the emergency stop switch is pressed Between pins 2 and 3 Ωnorma...

Page 120: ...le bar thread guide A S02438 001 DP 5 16 107415 016 Feed plate 311A S42777 001 Work clamp A S42843 001 Spring 104525 001 23 Extraheavy weight materials Pneu matic type Needle hole plate M ø4 0 S34348 001 Inner rotary hook LB assembly S15663 991 Large shuttle hook B 152686 101 Tension spring B 144588 001 Bobbin case assembly LB S15903 401 Needle bar thread guide B S02439 001 DP 17 25 145646 025 Fee...

Page 121: ... J For Horizontal wiper PRESSER FOOT XY REF NO Needle hole plate CODE QTY NAME OF FPARTS REF NO E F M A D ED FD H L CODE S10212101 S10213001 S34348001 S10211001 S29997001 S30925001 S30926001 S30450001 S25127001 QTY 1 1 1 1 1 1 1 1 1 NAME OF FPARTS For 311E 311EL 326EL heavy materials NEEDLE HOLE PLATE E ø2 6 For 311E 326EL medium materials NEEDLE HOLE PLATE F ø2 2 For 311E extra heavy materials NE...

Page 122: ...LAMP GUIDE BRACKET B For medium materials FEED PLATE 311A t 1 2 For heavy extra heavy materials FEED PLATE 311B t 1 2 OPTION PARTS WORK CLAMP GUIDE BRACKET WORK CLAMP AJUSTING PLATE ADJUSTING PLATE WORK CLAMP SE OP SCREW PAN SM3 57 40X5 For One touch work clamp OT FEED PLATE BRACKET ASSY CASSETTE HOLDER PLATE PIN NUT 3 SM3 18 40 OT Feed Plate blank OT FEED PLATE BLANK A t 1 2 OT FEED PLATE BLANK B...

Page 123: ...AMP BLANK A 3 2 t 3 2 WORK CLAMP BLANK B 3 2 t 3 2 WORK CLAMP BLANK A 4 0 t 4 0 WORK CLAMP BLANK B 4 0 t 4 0 WORK CLAMP BLANK A 5 0 t 5 0 WORK CLAMP BLANK B 5 0 t 5 0 WORK CLAMP BLANK 6 0 t 6 0 One touch work clamp plate assy WORK CLAMP PLATE ASSY OT311 WORK CLAMP PLATE ASSY OT311 WORK CLAMP PLATE ASSY OT311 WORK CLAMP UN WORK CLAMP 311 UN REF NO Parts which have an asterisk parts which have been ...

Page 124: ...2 2 2 4 1 NAME OF PARTS WORK CLAMP R311L WORK CLAMP L311L WASHER PLAIN M 4 37 BOLT SM4 37X7 POSITIONING PLATE WORK CLAMP SE WORK CLAMP GUIDE BRACKET A WORK CLAMP GUIDE BRACKET B For heavy materials FEED PLATE B 311L t 1 2 OPTION PARTS WORK CLAMP GUIDE BRACKET WORK CLAMP AJUSTING PLATE ADJUSTING PLATE WORK CLAMP SE OP SCREW PAN SM3 57 40X5 For medium materials FEED PLATE A 311L t 1 2 REF NO 66 8 12...

Page 125: ...D PLATE BLANK C311L t 1 2 FEED PLATE INNER PLATE For one touch work clamp OT FEED PLATE BLANK A311L t 1 2 OT FEED PLATE BLANK B311L t 1 2 OT FEED PLATE BLANK C311L t 1 2 The blank for work clamp Thick 3 2mm WORK CLAMP BLANK A 3 2L311L WORK CLAMP BLANK A 3 2R311L WORK CLAMP BLANK B 3 2L311L WORK CLAMP BLANK B 3 2R311L Thick 4 0mm WORK CLAMP BLANK A 4 0L311L WORK CLAMP BLANK A 4 0R311L WORK CLAMP BL...

Page 126: ...TS WORK CLAMP SE WORK CLAMP GUIDE BRACKET A WORK CLAMP GUIDE BRACKET B SCREW PAN SM3 57 40X7 SCREW PAN SM3 57 40X12 SCREW FLAT SM3 57 WORK CLAMP GUIDE PLATE For Medium thick materials FEED PLATE A326 t 1 2 FEED PLATE A326L t 1 2 For Thick materials FEED PLATE B326 t 1 2 FEED PLATE B326L t 1 2 OPTION PARTS WORK CLAMP UN326 WORK CLAMP UN326L WORK CLAMP GUIDE BRACKET PRESSER ADJUSTING PLATE ADJUSTING...

Page 127: ...ed plate OT FEED PLATE BLANK A t 1 2 OT FEED PLATE BLANK B t 1 2 OT FEED PLATE BLANK C t 1 2 The blank for work clamp WORK CLAMP BLANK SE A 3 2 t 3 2 WORK CLAMP BLANK SE A 4 0 t 4 0 WORK CLAMP BLANK SE A 5 0 t 5 0 WORK CLAMP BLANK SE B 3 2 t 3 2 WORK CLAMP BLANK SE B 4 0 t 4 0 WORK CLAMP BLANK SE B 5 0 t 5 0 WORK CLAMP BLANK SE B 6 0 t 6 0 WORK CLAMP BLANK UN A 3 2 t 3 2 WORK CLAMP BLANK UN A 4 0 ...

Page 128: ... 37X7 POSITIONING PLATE WORK CLAMP SE WORK CLAMP GUIDE BRACKET A WORK CLAMP GUIDE BRACKET B For medium thick materials FEED PLATE A326 t 1 2 For thick materials FEED PLATE B326 t 1 2 OPTION PARTS WORK CLAMP UN326 WORK CLAMP GUIDE BRACKET PRESSER ADJUSTING PLATE ADJUSTING PLATE PRESSER FOOT SE OP For BAS 326A BAS 326LA Attachment for work clamp feed plate FEED PLATE SETTING BRACKET WORK CLAMP SE Fo...

Page 129: ... Gauge parts H POSITION STANDARD PLATE ASSY Attachment for feed plate FEED PLATE BLANK A 326L t 1 2 FEED PLATE BLANK B 326L t 1 2 FEED PLATE BLANK C 326L t 1 2 INNER PLATE FED PLATE For work clamp blank WORK CLAMP BLANK SE A 3 2 L t 3 2 WORK CLAMP BLANK SE A 4 0 L t 4 0 WORK CLAMP BLANK SE A 5 0 L t 5 0 WORK CLAMP BLANK SE A 6 0 L t 6 0 WORK CLAMP BLANK SE B 3 2 L t 3 2 WORK CLAMP BLANK SE B 4 0 L...

Page 130: ...Attachment for one touch feed plate OT FEED PLATE BRACKET ASSY For BAS 326A BAS 326LA Attachment for work clamp feed plate FEED PLATE SETTING BRACKET WORK CLAMP SE 226 FEED PLATE SETTING BRACKET SP WORK CLAMP SE 226SP For cassette clamp assy OT WORK CLAMP PLATE ASSY 326L t 0 5 OT WORK CLAMP PLATE ASSY 326L t 1 0 OT WORK CLAMP PLATE ASSY 326L t 2 0 Attachment for cassette clamp CASSETTE HOLDER PLAT...

Page 131: ...sks such as checking the amount of bobbin thread remaining and replacing bobbins so that productivity can be increased This attachment is for holding snap fasteners and hooks This allows the upper thread to be securely placed under the material for the first stitch at the sewing start Available as rotary type or fiber type stops sewing when a thread breakage is detected and warms the operator This...

Page 132: ...000 S40621000 149809000 QTY 1 1 1 1 1 1 4 1 1 1 4 1 1 6 1 1 1 2 1 1 1 1 NAME OF PARTS PROGRAMMER ASSY TOP COVER PROGRAMMER LOWER COVER PROGRAMMER SPACER KEYBOARD RUBBER SHEET KEYBOARD KEYBOARD SHEET TAPPING SCREW PAN V M3X10 LCD COVER LCD INVERTER LCD TAPPING SCREW PAN V M2X6 MAGNET A MAGNET B TAPPING SCREW PAN V M3X6 PROGRAMMER HARNESS INVERTER HARNESS CORD BUSH KR51 LOWER COVER PROGRAMMER PROGRA...

Page 133: ...NNER CLAMPING DEVICE SET WORK CLAMP CRANK ASSY LA WORK CLAMP CRANK HOLDER A WORK CLAMP CRANK HOLDER B WORK CLAMP CRANK HOLDER C WASHER BOLT SOCKET SM4 37 40X12 REVERSE CYLINDER BRACKET BOLT SOCKET M3X12 BOLT SOCKET M3X10 WORK CLAMP CRANK LA REVERSE GEAR REVERSE RACK WASHER SET SCREW SM3 18 WORK CLAMP PLATE HOLDER L WASHER PLAIN S3 5 SCREW SM3 57 REVERSE ROD REVERSE CYLINDER BOLT SOCKET M3X35 JOINT...

Page 134: ...06 028030242 025030232 S43683001 S43696000 S44746000 S44750000 S18415101 S45252000 S45253000 A45254000 062404005 340400001 S03803000 S28741000 S44426001 S51076001 S10542001 S51077001 S51078001 Q TY 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 4 4 4 1 1 1 1 1 2 2 2 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 1 1 NAME OF PARTS INNER CLAMPING DEVICE SET 326E WORK CLAMP CRANK ASSY LA WORK CLAMP C...

Page 135: ...he feed plate setting position OT FEED PLATE BRACKET ASSY For One touch work clamp set ONE TOUCH WORK CLAMP SET ONE TOUCH HOLDER ASSY L ONE TOUCH HOLDER ASSY R WORK CLAMP HOLDER ASSY L WORK CLAMP HOLDER ASSY R BOLT SOCKET SM4 37X8 For supply parts WORK CLAMP HOLDER SET L WORK CLAMP HOLDER ASSY L BOLT SOCKET SM4 37X8 WORK CLAMP HOLDER SET R WORK CLAMP HOLDER ASSY R BOLT SOCKET SM4 37X8 ONE TOUCH HO...

Page 136: ... 1 6 2 CODE S44414001 S44415001 S44417001 S20289101 S20293101 018680822 S20822101 S20289101 018680822 S20823101 S20293101 018680822 S44415001 S44417001 Q TY 1 1 1 2 2 8 1 1 2 1 1 2 1 1 NAME OF PART One touch work clamp set ONE TOUCH WORK CLAMP SET ONE TOUCH HOLDER ASSY L ONE TOUCH HOLDER ASSY R WORK CLAMP HOLDER ASSY L WORK CLAMP HOLDER ASSY R BOLT SOCKET SM4 37X6 FOR SUPPLY PARTS WORK CLAMP HOLDE...

Page 137: ...09001 S42811001 S42813001 153057002 QTY 1 1 1 1 1 2 NAME OF PARTS FOR M 508K WORK CLAMP SET S H FOR M 528k WORK CLAMP SET S H FOR M 520K WORK CLAMP SET S H FOR M 525K WORK CLAMP SET S H FOR M 533K WORK CLAMP SET S H SCREW BUTTON HEAD SM4 37 REF NO 16 18 21 25 18 21 28 33 12 15 1 1 2 M 525 M 508 2 2 CODE S18614001 S18621001 QTY 1 1 NAME OF PARTS FOR M 508 WORK CLAMP SET AS FOR M 525 WORK CLAMP SET ...

Page 138: ...hook NEEDLE PLATE H FEED DOG H For sewing the belt with hook 2 3 310 SW DEVICE UNIT 310 HE DEVICE UNIT FORM 510 FORM 10 FORM 521 S21553 001 S21559 001 S21565 001 S21591 001 14 12 5 6 6 3 8 9 5 OM φ7 6 φ8 6 Parts which have an asterisk parts which have been assembled and adjusted to high precisions These parts should never be disassembled ...

Page 139: ... 326EL Chapter 10 Option parts PARTS CORD HOOK SIZE mm SNAP SIZE mm SHAPE 310 HSQ DEVICE UNIT M 508 MALE S24605 101 OM Ø7 6 Ø8 6 M 508 FEMALE S24614 101 M 525 MALE S24621 101 M 525 FEMALE S24628 101 NAME OF PARTS 16 18 21 25 ...

Page 140: ...26EL Chapter 10 Option parts PARTS CORD HOOK SIZE mm SNAP SIZE mm 310 HS DEVICE UNIT M 508 MALE S18581 001 OM Ø7 6 Ø8 6 M 508 FEMALE S18590 001 M 525 MALE S18598 001 M 525 FEMALE S18606 001 NAME OF PARTS MALE FEMALE 16 18 21 25 ...

Page 141: ... 5 1 1 6 1 CODE S44795001 S40837001 S40840001 S40841101 S40842991 S40842001 S40843001 S40846001 QTY 1 1 1 1 1 1 1 1 NAME OF PARTS WIDE PERFECT STITCH SET SHUTTLE RACE BASE ASSY WP DRIVER WP SHUTTLE RACE BODY WP SHUTTLE HOOK BOX ASSY WP SHUTTLE HOOK WP BOBBIN CASE ASSY WP MOVABLE KNIFE ASSY WP REF NO 1 5 1 5 1 1 3 1 4 1 2 1 1 1 1 1 1 6 ...

Page 142: ... VALVE HARNESS X1 VALVE HARNESS VALVE HARNESS 24V AIR MANIFOLD 3 HALF UNION Q4M5 PLUG 4 SCREW PAN SM3 57 40X8 4 4 1 4 2 4 4 4 3 4 4 3 1 4 3 2 2 4 3 2 1 4 5 Soft work clamp set 5 5 1 5 3 5 2 5 2 5 4 5 5 1 5 4 5 2 5 2 5 3 311E 311EL 326E 326EL CODE QTY NAME OF PARTS REF NO 5 5 1 5 2 5 3 5 4 S43979001 S43980001 S12104000 S08140000 S04897000 1 1 2 2 2 Soft work clamp set SOFT WORK CLAMP SET SPRING UNI...

Page 143: ...SCREW SM3 57X10 SET SCREW SOCKET CP SM4 76 WASHER COLLAR NUT 2 SM3 57 SHOULDER SCREW SM3 18 NUT 15M3 18 SPRING 75 3 75 4 75 6 37 75 5 3 11 27 31 28 36 35 34 32 33 29 30 For Horizontal wiper For Horizontal wiper CODE QTY NAME OF PARTS REF NO 64 9 70 S42849001 S42880051 1 1 For Horizontal wiper PRESSER FOOT XY PRESSER BAR SIDE 70 64 9 75 7 CODE QTY NAME OF PARTS REF NO 75 3 75 4 75 5 75 6 75 7 S4279...

Page 144: ...87000 S02680001 QTY 1 1 1 1 1 2 4 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 7 4 1 NAME OF PARTS Thread wiper set Pneumatic type TR WIPER SET PNEUMATIC TYPE TR WIPER ASSY PNEUMATIC TYPE AIR CYLINDER CYLINDER SUPPORT PLATE SETTING PLATE SOLENOIDHALF UNION Q4M5 SCREW PAN SM3 57 40X6 STOPPER CYLINDER JOINT CYLINDER CYLINDER COVER SCREW PAN SM4 37 40X5 EM SWITCH ASSY THREAD WIPER SWITCH ASSY SCREW PAN M3X6 AW SOLE...

Page 145: ...00001 104525001 149287000 QTY 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 5 1 3 NAME OF PARTS 2 step tension device 2 STEP THREAD TENSION DEVICE SET 1 2 STEP THREAD TENSION ASSY AIR CYLINDER 10X10 BOLT SOCKET M3X20 TUBE ELBOW M 5HL 4 COUNTERSINK CLAW SUB TENSION BRACKET ASSY TENSION NUT SPRING PRE TENSION NUT PRE TENSION SPRING THREAD GUIDE DISC PRESSER THREAD GUIDE DISC CYLINDER SETTING BRACKET...

Page 146: ...EL Chapter 10 Option parts Auxiliary device 1 1 2 1 1 13 1 1 12 1 1 11 1 1 1 1 1 2 1 1 3 1 1 5 1 1 7 1 1 6 1 1 4 1 1 9 1 1 10 1 1 8 2 1 3 2 1 2 2 1 1 2 2 2 3 2 1 5 2 1 6 2 1 4 2 1 7 2 1 8 2 1 9 2 6 6 1 6 2 2 6 2 1 6 3 6 5 6 4 6 4 ...

Page 147: ...15101 S31554009 QTY 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 NAME OF PARTS Thread breakage detector Rotary type TR BREAKAGE DETECTOR SET R TR BREAKAGE DETECTOR ASSY R DETECTOR BRACKET ASSY THREAD GUIDE DISC THREAD GUIDE DISC PRESSER PRE TENSION SPRING PRE TENSION NUT SPRING TENSION NUT PULLEY A WASHER PLAIN S3 RETAINING RING E2 SENSOR ASSY SENSOR COVER SCREW PAN M3...

Page 148: ...Pnevmatic type Air valve Right presser plate Left presser plate X axis home positon sensor Y axis home positon sensor BK W R GR Y BR BL GY P Black White Red Green Yellow Brown Blue Gray Pink Thread break age detector BK W R GR Y B BL GY P P BK W R GR Y B BL GY R W GR BK Y BK R W BL GR BK R W BL GR BK R W BL GR BK R W BL GR BR BK BL BR BK BL BK BK R R BK R BK R BK R O Y BL BK R O Y BL R BK W R BK W...

Page 149: ...h Uper shaft motor Contol box V O Violet Orange BR R O Y GRBL V GY W BK P GR Y BK W R BK R BK R BK R BK R R W W BK Y GR Y GR R BK R BK R BK R BK Y GR Y GR Y GR Y GR R W W BK Y GR BK W R Y GR Y GR GL GL GL GL GL GR W BK R GR GR Y R GR R GY GY GY BK R GY GY GY BK R R BK BK R O BK GL GL V V R O V V BK GL GL R Y BK R Y BK R W BK GL GL GL GL GL GL GL GL GL GL GL GL GL GL GL GL BK GR BR BL GL EM W R Y O...

Page 150: ...SERVICE MANUAL BROTHER INDUSTRIES LTD NAGOYA JAPAN Printed in Japan 151 V11 V12 V26 I9080764 1999 08 B 1 ...

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Summary of Contents for BAS-311E

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