Brother Industries CK-35 Instruction Manual Download

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Summary of Contents for CK-35

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Page 3: ...PATIERN 60 Type C 26 SKIP PATIERN 61 BEFORE OPERATING THE CK 35 MULTICOLOUR SKIP PATIERN 61 WEAVING PATIERN 62 CARRIAGE OPERATION 28 THREAD LACE PATIERN 63 MOTOR DRIVE 28 STOCKING STITCH PLAIN STITCH 64 TRANSFERRING THE DATA PLATING 65 PLATED TUCK PATIERN 67 LO _A _ D IN G S A V I N G __ 29 KNITTING DETAIL FOR EACH PART NEEDLE POSITION 68 OPERATION CHART 30 TENSION DIAL 68 WHEN USING THE COLOUR CH...

Page 4: ... the coupler does not release the carriage 95 What to do if the carriage jams at the middle of the knitting while you are operating the carriage by hand 96 What to do if you want to unravel some knitting 96 What to do if the yarn often breaks 96 What to do if the yarn tension springs get twisted and the yarn is not supplied smoothly 96 BEFORE YOU THINK THE MACHINE IS OUT OF ORDER If the display sh...

Page 5: ...ATTENTION Program the data with the design system G Create the pattern g Program the block data using the created patterns Transmit the block data from the design system to the knitter see page 29 Knit according to the data see page 30 KNITTING YARN CK35 is an electronic appliance which contains a micro computer therefore do not use or leave it in the following conditions Some kinds of yarn is not...

Page 6: ... Connect1ng Arm e M otor Head e Rackmg Handle SCREW e Screw A e ScrewS e ScrewC eScrewD e Screw E i i i i i 3x6 1 3 X 16 44x5 4x8 5x8 6 I 10 2 4 6 I L 01ameter mm x Length mm e W asher e Allen Bolt e Bmder I 2 4x8 5 2 2 e Table Clamp 2 e Bracket e S1de Rail Supporter R L TOOl e Allen Wrench e Wrench e Screwdnver g 5mm 3 6mm ...

Page 7: ...1on Sprmg e Front Yarn Gu1de Bar 6 e Yarn Tens1on Head e S1de Rail R L e Bar for the Yarn Tens10n Head e Brace for the Front Yarn Guide Bar e Power Cord 2 e Rear Yarn Gu1de Bar e S1nker Plate Assembly e Presser 3 ...

Page 8: ...see page 76 e CARRIAGE STOPPER see page 69 e COLOUR CHANGER see page 7 7 e TURN MARK see page 76 e ROW COUNTER SENSOR e ACCESSORY BOX RIBBER e HALF PITCH LEVER see page 74 e RACKING INDICATOR see page 74 SET TRIPPER FOR THE CAM LEVER see page 7 2 L ___e RELEASE TRIPPER FOR THE CAM LEVER see page 72 4 ...

Page 9: ...PPER see page 69 Ill 11 1 1 G HH I J r CON TING lt ih h U see page 70 TENSION 0 0 0 0 r 0 o R CARRIAGE DIAL RELEASE LEVE see page 68l e YARN GUIDE II tltlllllll L it tllllllllllllt t I Q mumnttl s e ge85 fJT 1 c GE u 1 __ 11111111111 e SLIDE LEVER see page 68 0 e BRACKET LEVER see page 74 e HOLDING CAM LEVER see page 73 CAM LEVER see page 7 2 e TUCKING LEVER see page 71 5 e COLOUR CHANGER see page...

Page 10: ...TOR DRIVE see page 78 e Yarn Tenston Unit COLOUR CHANGER see page 77 Ratl 6 e Yarn Tenston Head e Keeper Button Yarn Holder e SIS start stop Swttch e Operatton Mode Selector e Dtrectton lndtcator e Shuttle ...

Page 11: ...SE L Counter Pause Key see page 43 QRANGEQ BLOCK 0 0 0 DODD SELECT START REPEAT P MEMO r e Memo D1sp ay e 0 Up Key 2 Down Key see page 42 e Recall Memory Key see page 4 1 Memory Key see page 4 1 e Pla1n St1 tch Key see page 48 e Block Repeat Key see page 40 e Block Start Key see page 4 1 e Block Select Key see page 39 DATA TRANSMITTING PANEL see page 29 0 D LOAD 0 D D SAVE EXEC e Execute Key e Sav...

Page 12: ...Hook e Yarn Threader see page 3 7 e Claw Type We1 ght Hanger see page 84 4 e End Stitch Presser R L see page 84 e W1re loop Type We1ght Hanger see page 84 2 e Plat1ng Yarn Feeder see page 66 CAST ON COMB FOR KNITTER see pages 53 82 lf IU U Ulll WII II lllllllll fllflllllfllfllfllllllliiiiiiii iiiiii IWIIIIIIWIIIIIIIIIIIII 1111111wllllllll llll l ll l ll ll llliD FOR RIBBER 8 ...

Page 13: ...Coupler Reset Ch1p see page 78 e 01l see page 98 e Bar for the Needle Presser see page 86 e Accessory Plate SPARE PARTS e Yarn Holder e Yarn Gu1de e Brush 3 L eselt e Fme Kn1tt1ng Bar e Needle Pos1t1on lnd1cator I _ For knitter I For nbber e Needle Presser e us a For kn1 tter 9 ...

Page 14: ...rews to take out the rail keeper Remove the rail keepers of both sides Push the colour changer release lever retaining the yarn holder keeper by hand The colour changer is let down Push back all the knitter needles to the A position as far as they go The needle pusher is in the accessory box Q Fasten the carriage arm to the K carriage with the two screws C ATIENTION Fasten the screws securely so t...

Page 15: ... Ensure that the rear foot has engaged the rear rail and the front foot has engaged the front edge of the needle bed Move the K carriage right and leh by hand Check ifthe carriage movement is heavy on the connecting part or the extended part If it is see the next page 11 N Rear Foot Front Foot Rear side of the K Carriage Connecting Part Extended Part ...

Page 16: ...e K carriage Check the connection between the coupler and the pin of the carriage arm twice once at the right side of the machine and once at the left side of the machine move the carriage by hand Vertical space about Smm Horizontal space 5mm or below If above space is not correct adjust the position of the rail as follows 1 Loosen the screws fixing the rail supporting plate and the strut 2 Adjust...

Page 17: ... thumb screws from the brackets Insert the racking handle into the handle holder and turning the handle push it in until you hear the click After setting the racking handle check the working ofthe handle by turning it back and forth Push up the colour changer to the working position see step on page 21 Hold the ribber with both hands so that the gate pegs of the ribber are up and the butts of the ...

Page 18: ...pushed up make sure that the needle bed of the ribber stays in the cavity of the needle bed supporters which are beside the right and left colour changers With the washers and bolts fasten the reinforcing arms of both brackets to the frame of the unit Set the release tripper for the cam lever 14 R1 ght s1de Needle Bed I 0 0 0 0 D 0 0 g G a Release Tnpper tor the Cam Lever ...

Page 19: ...the unit with the screws D ATIENTION Two side rails are different in shape m Safety Gu1de Screw ll __ u o from the back Screw E ScrewE S1de Rail Supporter R Screw D ScrewD Fasten the bar for the yarn tension head to the side rails with the screws B Bar for the Yarn Tens1on Head Fasten the rear yarn guide bar to the side rails with the screws B With the screws B fasten the right and left braces for...

Page 20: ...the yarn tension springs to the yarn tension heads From the back ATIENTION When you see the yarn tension head from the back spring must be behind the yarn end sensor Q Hook the eyelet of the yarn tension spring to the front yarn guide B Assembled yarn tension unit Front Yarn Guide B Brace for the Front Yarn Guide Bar Rear Yarn Gu1de Bar 16 Yarn End Sensor ...

Page 21: ...unterclockwise three rotations holding the plastic plate g Tighten the bolt G holding the plastic plate and the bolt Tighten the bolt clockwise two rotations Rail II JII from the back Screw E Allen T iotate Wrench BoltQ G IL Hold the PlastiC Plate I BoltCD Adjust the belt G Move the shuttle to the center of the rail Loosen the bolt at the opposite side of the rail to the motor head until the belt ...

Page 22: ...ug of the left from the behind colour changer A is inserted into the jack at the rear side of the knitter Insert the plugs of the ribber 0 G into the jacks behind the right and left colour changers It Make sure that each plug is inserted into the jack securely WIRING From the above Colour Changer L E I I I Rail LL CD Motor Head For opt J ifJJQ L LJ T T T the ion I _ _ J I L Cf Ribber Knitter I I F...

Page 23: ...ration panel Lights Up c RE g fL OCK J 0 PATT C RACK BLOCK 0 DO SELECT STAAT Direction indicator If the ready lamp or the direction indicator does not light up switch off the power of the knitter and motor head and then check following points 1 Is every cord connected correctly See page 18 2 Is the yarn tension spring hooked to the front yarn guide 8 See page 16 When yarn is not threaded to the ya...

Page 24: ... R Carriage Yarn Guide Knitter Presser Colour Changer Connecting Arm Yarn Guide Main components Knitter Sinker Plate Assembly VARIOUS PATTERNS AND THE COMBINATIONS OF THE COMPONENTS PATTERN TYPE TYPE A TYPE B TYPEC DOUBLE BED JACQUARD 0 RIB 0 ENGLISH RIB FISHERMAN S RIB 0 RIB TUCK 0 STOCKING STITCH 0 0 TUCK MULTICOLOUR TUCK 0 Multicolour tuck 0 SKIP MULTICOLOUR SKIP 0 Multicolour skip 0 SINGLE BED...

Page 25: ...esser f Push the bracket as far as it will go and tighten the thumb screws Set the colour changers to the working position Press the colour changer lever and push up the colour changer until you hear click and the lever is locked When the colour changer is at the working position already make sure that the lever is locked securely 21 Connecttng Arm Thumb Screw 0 Presser left colour changer CD Pres...

Page 26: ...ail and keeping off the front foot from the front rail move the R carriage to the K carriage g Pushing the R carriage release lever attach the R carriage to the connecting arm so that the connecting plate is inserted into the slit of the R carriage and that the front foot of the R carriage engages the edge of the needle bed When the front foot of the R carriage engages the edge of the needle bed y...

Page 27: ...and is locked Move the shuttle to the K carriage by hand ATTENTION Do not press the S S switch of the motor drive Push up the set lever and the coupler moves forward and joins with the K carriage Insert the fine knitting bar to the edge of the knitter needle bed Fine knitting bar is already set when delivering from the factory ATTENTION If the knitting does not lie smoothly for example using the t...

Page 28: ...sition Press the colour changer lever and push up the colour changer until you hear click and the lever is locked When the colour changer is at the working position already make sure that the lever is locked securely Insert the yarn guides into the holes at both sides of the knitter pressing them inside Make sure that the yarn guideR is set at right side and the yarn guide L is set at left side 24...

Page 29: ...t down the ribber two steps Attach the presser to the knitter G Loosen the thumb screws of both brackets g Set the space adjusting dial to 0 as shown in the figure Insert the right presser support under the loosened right thumb screw then insert the left one under the left thumb screw ATTENTION Be careful so that the presser does not touch the yarn guide 25 Two t1mes Two t1mes Support Yarn Gu1 de ...

Page 30: ...knitting bar see page 23 Type C G Remove the presser if it is attached G Loosen the thumb screws of the right and left brackets and remove the presser Push the bracket as far as it will go and tighten the thumb screws Let down the ribber to the resting position G Disconnect the R carriage and the K carriage pushing the R carriage release lever Remove the R carriage from the needle bed by sliding i...

Page 31: ...r by hand The colour changer is let down Remove yarn guides R L from the knitter pressing them inside Loosen the knobs and screw the sinker plate assembly onto the K carriage ATTENTION Tighten the knob securely Ifyou use the motordrive connect the K carriage to the coupler of the motor drive see page 23 step J Remove the fine knitting bar see page 23 27 Two times Bracket Lever Two times G Retain t...

Page 32: ...nt Operation mode selector Carriage moves continuously Carriage moves short distance DIRECTION INDICATOR AND S S SWITCH Continuous operation Continuous operation or intermittent operation Intermittent operation I I I I 1 The left and right lamps blink alternately j t v I I C The left or right lamp is lit I Power Switch D1rect1on lnd1cator KCarnage Shuttle l I J Operat1on Mode Selector SIS start st...

Page 33: ...lit If it is lit push the plain stitch key to turn it off Program the loading or saving on the data transmitting panel see the procedure below LOADING PROGRAM SAVING PROGRAM G Push the load key The ready lamp goes out and the load lamp is lit g Push the execute key The load lamp blinks When the loading is completed the ready lamp is lit The load lamp goes out The data has been transmitted from the...

Page 34: ...is lit Select the block number to be knitted using the up key and down key Push the block select key The lamp of it goes out and the readyj amp is lit The knitter arranges the yarn holders in two colour changers see page 46 The display shows I 1 J G Move the carriage to the right end of the knitter by hand so that the center of the carriage comes at the set mark Set the change knob to P Y and push...

Page 35: ...h both PART buttons When using the ribber The cam lever of the R carriage is automatically set to S when the carriage starts this occurs only when using the colour changer Set the operation mode selector to 5 When knitting the pattern created in pattern mode 1 4 with the design system Push the S S switch The carriage moves and the needles are selected for the first row Then the carriage begins pat...

Page 36: ... The lamp is lit Select the block number to be knitted using the up key and down key Push the block select key The lamp of it goes out and the ready lamp is lit Cast on using the plain stitch key Using the plain stitch key see page 48 Casting on see page 52 Select the needles for the first row see page 54 G Make sure that the center of the carriage is at outside the right or left set mark Set the ...

Page 37: ... up key and down key Push the block select key The lamp of it goes out and the ready lamp is lit Cast on t4t You do not have to use the plain stitch key when you move the carriage by hand Casting on see page 52 Select the needles for the first row see page 54 G Make sure that the center of the K carriage is outside the left or right turn mark Set the change knob to BLOCK Move the K carriage slowly...

Page 38: ...each yarn to the yarn tension unit of which number corresponds to the yarn number that you use for colouring or memo input For example thread the yarn 1 to the yarn tension unit G CD If any yarn tension unit is not used Hook the eyelet of the yarn tension spring to the front guide B If you do not do so the yarn end sensor reacts and the motor drive does not move when you push the S S switch 34 Thr...

Page 39: ...A Front Yarn Gu1de B Thread the yarn as shown above and clip the yarn end under the yarn clip Set the arrow mark to adjust the yarn tension according to the yarn 35 DISC Yarn Pass the yarn under the pin and between the two discs Left s1de Yarn Pass the yarn inside the wax stand Wax Stand Yarn Tens1on Spnng Draw the yarn tension spring toward you w ith the bar included in the machine see page 9 Be ...

Page 40: ...carriage near the left colour changer If yes Turn off the power of the knitter and slide the carriage to the right Does the carriage have the yarn holder If yes Remove the yarn holder as follows G If the R carriage and K carriage are connected push the R carriage release lever to disconnect the R carriage Slide the R carriage to right or left keeping the front foot offthe needle bed When you push ...

Page 41: ...Holder Take off the yarn on the yarn tension unit G and thread it into the yarn holder using the yarn threader Yarn Holder Keeper Fix the yarn holder into the keeper Yarn Cl1p r r Let the yarn end pass between the knitter and ribber and hook it in the yarn clip at left end of the ribber Press the keeper lightly to make it down If the keeper does not go back turn off the power of the knitter and pr...

Page 42: ...g rib knitting and so on when you knit with the colour changer or the motor drive see page 48 Memory key Recall memory key Up key Down key Display select key Counter key Use this key to memorize all the conditions pattern number needle selection indication on the operation panel and so on when you push this key see page 41 Use this key to recall the memorized condition see page 41 G Use this key t...

Page 43: ...itter has not received any block data from the design system cartridge because there is no block data in it or that you deleted the block number you programmed last If the knitter has not received any block data the up down key does not work in the step DISPLAY I t Block Number you WISh tO knit The lamp of the block select key goes out and the ready lamp is lit You have completed selecting the blo...

Page 44: ...Block 1 D t I Block Start Secan t 1 Bio i ck _ p _ K y_ _ _ F1rst Block j_ _________ The lamp of the block repeat key is lit and the ready lamp goes off The display shows how many times the knitter is set to repeat block repeat number DISPLAY D ___ _ _ _ _ _ J J Repeat Number REPEAT ex _ When you push the block repeat key while knitting the display shows how many blocks will be knitted including t...

Page 45: ...called and the knitter then has the same settings as those when you turned on the memory lamp When using the colour changer Arrange the yarn holders in two colour changers and begin knitting When using the sinker plate assembly Select the needles for the first row and begin knitting You can use the recall memory key any time while the memory lamp is lit USING THE MEMORY KEY cSD M RM cSD M RM To me...

Page 46: ... Pattern 902 f Advance the row number with the up key DISPLAY f BLOCK 3 You can knit from the indicated row number 0 PATT 0 _ Pattern 901 RACK 0 When knitting the pattern using the colour changer One complete row of single bed jacquard or I double bed jacquard is made by several car g l c l 51 riage movements For example if one row has 2nd Row gI 21 three colours one complete row is made by three ...

Page 47: ...e left lamp to the pause key goes out While the lamp is not lit the K carriage movement advances the row counter WHEN THE COUNTER DOES NOT ADVANCE When the colour changer is used the K carriage movement for the automatic yarn arranging or the first row of needle selection does not advance the counter When the colour changer is not used the K carriage movement for the first row of needle selection ...

Page 48: ...ng done or has been finished You are going to knit the third row next This indication is used when knitting racking pattern If you enter the racking position using the option INPUT MEMO DATA with the design system it is indicated in the display while knitting ex Set the racking position to 7 for the next row after finishing this row shows the knitting range programmed w ith the design system using...

Page 49: ...vements the display indication changes as the carriage moves three times in other words it changes before selecting the first row of one sequence When not using the colour changer The display indication changes after the carriage turns When the motor drive automatically stops the carriage outside the knitting for example because you set the stop position with the design system except when the carr...

Page 50: ...nge using the option SET HOLDER POSITION of the design system yarns are arranged as you specify When you use the up down key Yarns are automatically arranged to knit the next row smoothly When you use the recall memory key Yarns are arranged into the same position as they were when the memory key was pushed G When starting to knit Thread all the yarns into the left colour changer Move the carriage...

Page 51: ...s moving without the yarn the display shows J _ 1 After arranging is finished the carriage stops at the opposite side to the yarn which will knit the first row S I S Switch I I I ex Yarn number 3 IS now bemg arranged DISPLAY 0 0 _ 0 ___ II Yarn Number Clip the yarn end of the yarn holders in right colour changer to the yarn clip at the right side of the ribber ATTENTION If the yarns are arranged w...

Page 52: ...he lamp of the plain stitch key is lit and the ready lamp goes out The memo display shows the yarn number with which you knitted in plain stitch last 0 Dp Using the up down key change the yarn number in the memo display to the one you are going to knit Confirm the yarn number in the memo display and push the plain stitch key Dp Display indication DISPLAY MEMO D tl Clli p I Plam St1tch Yarn Number ...

Page 53: ...embly thread the yarn into the yarn feeder A of the sinker plate assembly and clip the yarn end to the yarn clip of the ribber ____ Set Mark py PART R L Q Enter the number of rows to be knitted in plain stitch or rib as the repeat number see page 40 When you set 1 as the repeat number and use the motor drive it stops after knitting one row even ifthe operation mode is set to 5 The carriage moves m...

Page 54: ...er position outside the turn mark and turn on the power of the knitter Move the carriage to right or left by hand so that the center of the carriage comes at the set mark Set the carriage as shown in the illustration Tension dials and slide lever should be arranged according to your knitting and yarn Move the carriage one row If the necessary yarn is opposite side colour changer to the carriage mo...

Page 55: ...et the part button of the K carriage and the cam lever of the R carriage E Turn and push in the release trippers at both ends of the ribber to lock it Move the carriage three times After finishing the selvedge G Push the cam button release lever to cancel the part button Set back the cam lever to N E Cancel the lock of the release trippers After casting on go back to the step on page 49 51 R1ght e...

Page 56: ...times by hand to align the needles in B position Return the carriage to the former position outside the turn mark When using the plain stitch key turn on the power of the knitter Set the carriage as shown in the illustration Tension dial should be arranged according to the yarn Set the change knob as follows When using the plain stitch key P Y When not using the plain stitch key N When using the s...

Page 57: ...the loops and let it down When using the sinker plate assembly hook the loose yarn end under the yarn clip on the cast on comb Bring forward the needles to B position from A position between the required number of needles Hang the weights to give enough tension to the knitting see page 83 Move the carriage one row Casting on is finished When using the plain stitch key After casting on go back to t...

Page 58: ...EEDLE SELECTION Pattern created in pattern mode 5 Stitch drawn by the DRAW key The needle is selected to D position Except above stitches The needle is selected to B position Pattern created in pattern mode 1 4 Stitch to be knitted in next row The needle is selected to D position Stitch not to be knitted in next row The needle is selected to B position Stitch formation in B and D position is deter...

Page 59: ...the row number block in the display is 1 When the carriage stops while knitting check the direction indicator see page 79 of the motor drive and the display of the knitter to understand the reason of stopping When using the colour changer G Move the carriage until the center of the carriage comes at or outside the set mark g Begin knitting The carriage receives the yarn when it passes the colour c...

Page 60: ... ETTING DESIGN SYSTEM PATTERN MODE 5 PATTERN AREA Number of stitches any number Number of rows any even number N L 0 tBLOCK Needle selection is not necessary so you do not have to draw INPUT MEMO DATA Section HOLDER EJQ rr s END NEEDLE SELECTION FREE SET KNITTING RANGE Actual knitting width KNITTING END NEEDLE SELECTION K CARRIAGE FREE see page 75 USING THE PLAIN STITCH KEY CARRIAGE SETTING KNITTI...

Page 61: ... HOLDER ICQ 9 t END NEEDLE SELECTION FREE SET KNITIING RANGE Actual knitting width KNITTING END NEEDLE SELECTION K CARRIAGE FREE see page 75 USING THE PLAIN STITCH KEY CARRIAGE SETTING KNITTING PLAIN STITCH KEY see page 48 NL t py I TUCK l t RIB TUCK CARRIAGE SETTING DESIGN SYSTEM PATIERN MODE 5 INPUT MEMO DATA Section HOLDER N j t BLOCK END NEEDLE SELECTION FREE SET KNITIING RANGE Actual knitting...

Page 62: ...ge 48 N e 0 r t SINGLE BED JACQUARD ex CARRIAGE SETTING DESIGN SYSTEM PATIERN MODE 1 END NEEDLE SELECTION ON 0 0 t BLOCK SET KNITIING RANGE Actual knitting width KNITTING N tt ICJ I 0 L LL J 0 I END NEEDLE SELECTION K CARRIAGE FREE see page 75 I I Connect1ng Arm PART l R ATTENTION If you increase decrease the stitch Set the end needle selection of the design system to FREE when the knitting range ...

Page 63: ...e decrease the stitch Set the end needle selection mechanism of the K carriage to ON see page 75 and the end needle selection of the design system to FREE because end needle selection mechanism of the K carriage brings the end needles to D position every row even if the knitting range changes But in this case end needles are brought to D position when there are any rows where you use only the main...

Page 64: ...wheels to non working position MULTICOLOUR TUCK PATTERN CARRIAGE SETTING BLOCK Connectmg Arm ATTENTION If you increase decrease the stitch PATIERN MODE 5 Yarn Number Yarn Holder Keeper No 2 2 1 1 1 1 2 2 1 1 1 1 DESIGN SYSTEM INPUT MEMO DATA Section HOLDER END NEEDLE SELECTION ON SET KNITIING RANGE Actual knitting width KNITTING END NEEDLE SELECTION K CARRIAGE FREE see page 75 Set the end needle s...

Page 65: ... DATA Section HOLDER END NEEDLE SELECTION ON 0 0 r BLOCK SET KNITIING RANGE Actual knitting width N I 0 ULU 0 J ART L R KNITTING END NEEDLE SELECTION K CARRIAGE FREE see page 75 Connecting Arm ATTENTION If you increase decrease the stitch Set the end needle selection of the design system to FREE when the knitting range changes Check the end needles every row and bring forward them to D position if...

Page 66: ...on side of the K carriage Then move the K carriage across the needle bed Remove the weaving yarn from the weaving yarn guide by moving the K carriage slightly to the outside Pass the weaving yarn under the K carriage to the opposite side t4t Release the yarn end after knitting one row M E_ T_ H_ O _D __ 2 __ Lay the weaving yarn across the needles by hand Lay the weaving yarn across the se lected ...

Page 67: ... knitting width KNITIING END NEEDLE SELECTION K CARRIAGE FREE see page 75 CONTRAST YARN After first row needle selection thread the contrast yarn into the yarn feeder B without opening the yarn feeder A The end needle selection of the design system does not work when the knitting range changes Check the end needles at every row and bring it back to B position if it is in D position 63 ...

Page 68: ...M PATIERN MODE 5 PATIERN AREA Any number of stitches and rows _ Needle selection is not necessary so you do not have to draw END NEEDLE SELECTION FREE SET KNITIING RANGE Actual knitting width KNITIING END NEEDLE SELECTION K CARRIAGE FREE see page 75 DESIGN SYSTEM PATIERN MODE 5 PATIERN AREA Any number of stitches and rows _ Needle selection is not necessary so you do not have to draw INPUT MEMO DA...

Page 69: ...nit by hand set the change knob to N It does not matter if the power switch of the knitter is ON or OFF See page 66 to use the plating yarn feeder DESIGN SYSTEM PATIERN MODE 5 PATIERN AREA Any number of stitches and rows Needle selection is not necessary so you do not have to draw END NEEDLE SELECTION FREE SET KNITIING RANGE Actual knitting width KNITTING END NEEDLE SELECTION K CARRIAGE FREE see p...

Page 70: ...sinker plate assembly back on the K carriage Thread the main yarn into the main yarn hole and knit a few rows in stocking stitch Plating Yarn Hole Now thread the plating yarn into the plating yarn hole Make sure the two yarns are not crossed 66 Fit the plating yarn feeder into the sinker plate assembly as shown above Pass the end of the plating yarn behind the main yarn Hold the end of the plating...

Page 71: ...knit see page 39 Make sure that the center of the K carriage is at or outside the set mark Put the rubber wheels to the working position see page 60 Attach the plating yarn feeder to the K carriage see page 66 BLOCK r 9 l Set the change knob to BLOCK Push both the tuck buttons 67 Knit a few rows in plating using the plain stitch key Plain stitch key see page 48 Knitting in plating see page 66 Push...

Page 72: ... automatically return to B position even ifthe cam lever or the tucking lever is at any position Put the needles to D position by hand if necessary B Working position Used for general knitting purposes It depends on the setting ofthe cam lever and the tucking lever what kind of stitch is made on the needle in B position see pages 7 1 72 A Non working position TENSION DIAL SLIDE LEVER Adjust the te...

Page 73: ...his setting is used to knit the garment which is not programmed with the design system ex stocking stitch and plating knitted with the sinker plate assembly by hand ATIENTION When knitting the lace pattern using the optional lace carriage set the change knob to N even if you knit according to the block data programmed with the design system CARRIAGE STOPPER This bar helps the stitch of the knitter...

Page 74: ...two tuck buttons and two part buttons Each left buttons works when the K carriage moves leftward Each right button works when the K carriage moves rightward Use either or both buttons properly according to the pattern When only right left button is pushed and the K carriage moves leftward rightward needles in B and D position are knitted in stocking stitch The tuck button and part button can be us...

Page 75: ...in the hook The right lever works when the R carriage moves rightward The left lever works when the R carriage moves leftward ATTENTION If the cam lever is set to S the cam lever setting has the priority over that of the tucking lever Therefore the tucking lever setting is not effective even if it is set toT while the cam lever is set to S Tucking lever Needle position ribber Stitch fonnation _r_r...

Page 76: ...ontrols the cam lever setting only when the release tripper for the cam lever is set at the working position Cam lever Needle position ribber r_r_r_r lP f III _r_r_r_r lP f 0 s lIIJJJ SET RELEASE TRIPPER FOR THE CAM LEVER These trippers are at both sides of the ribber Outside one is the release tripper and inside one is the set tripper Set tripper Sets the cam lever of the R carriage to S The comp...

Page 77: ...eedle selection Needles in Band D position knit according to the pattern and are selected for the next row w hen you move the K carriage Needles in E position knit the same way as ones in D position do and are selected for the next row according to the pattern when you move the K carriage HOLDING CAM LEVER R CARRIAGE This lever works on the stitches of the ribber r This setting is used for partial...

Page 78: ...racking range Direction indicator shows the direction of racking movement These levers are used to let down the ribber A position highest position Bracket Lever Normal working position for the ribber B position 17mm down You can pick up dropped stitches or see knitting work at this position Push down the levers from A position and the ribber will come down one step When the K carriage and the R ca...

Page 79: ...vely The end needle selection mechanism of the K carriage works when the change knob is set at BLOCK THE REASON WHY YOU SET THE END NEEDLE SELECTION You have to set the end needle selection according to the pattern because some patterns require that end needles are brought to D position at every row to be knitted beautifully or thread lace patterns require that end needles stay in B position at ev...

Page 80: ...he turn mark When knitting by hand according to the block data programmed with the design system Set the change knob to BLOCK and pass the K carriage across either turn mark in the tollow1ng cases When you select the needles for the first row of the block When you continue knitting after removing the K carriage from the needle bed in the middle of the block knitting When you continue knitting afte...

Page 81: ... INPUT MEMO DATA of the design system instruction manual When you knit single bed jacquard or double bed jacquard the computers of the knitter and the design system decides the order of yarn changing according to the colouring entered with the design system Therefore you do not have to enter the yarn changing data When you do not knit according to the data programmed w ith the design system for ex...

Page 82: ...en using the plain stitch key the shuttle moves between right end and left end of the machine disregarding the set operation range ___ A_u _ To _ _ sT_o_P____ The knitting machine computer controls the motor drive and stops it automatically when required knitting is finished If you enter a certain row where the motor drive stops when programming the pattern or block data the computer stops the mot...

Page 83: ...s the direction Push the S S switch again The shuttle starts moving If both lamps are lit when turning on the power switch of the motor drive check the following Power switch of the knitter is not turned on Motor drive and the knitter are not connected securely or the connecting cable is down The shuttle stops because the motor is overloaded The carriage stops inadvertently but the coupler does no...

Page 84: ... any yarn tension unit is not used the yarn end sensor works and the motor drive does not work even when you push the S S switch Hook the eyelet of the yarn tension spring to the front guide Band stop the yarn end sensor working see page 34 CONTROLLING THE SENSITIVITY OF THE YARN END SENSOR From the s1de Control the sensitivity of the yarn end sensor by inclining the sensor plate As you incline it...

Page 85: ...djust the spring of the roller By changing the strength of the spring which is connected to the knot sensor the roller becomes easy to go up i e the sensitivity ofthe knot sensor increases or hard to go up i e the sensitivity of the knot sensor decreases Changing the strength of the spring tension When you make the sensitivity of the knot sensor increase or the yarn is fine or weak Turn the screw ...

Page 86: ...mb 140 stitches t4fUUHMIU IUUIIIIIIIIIIIIIIIIIIIIIIII I IIIII IIIIIIIIIIIIIIIIIII III I I I III I I I I II I II I I I 60 stitches 111111111111111111111111111111111111111111111111 l CAST ON COMB FOR THE RIBBER This is used to cast on make the beginning row of the knitting when knitting with the knitter and ribber see page 50 Also short east on comb can be used as a weight hanger as described right ...

Page 87: ...itting using the claw type weight hanger or the wire loop type weight hanger see page 84 When not using the ribber Hang the claw weights on the edges of the actual knitting Rehang the weights every 20 rows or so in both cases PATIERN KNITIED USING THE SINKER PLATE ASSEMBLY Weight to be used Generally hang two claw weights onto the east on comb in disregard of the knitting width ATIENTION Your knit...

Page 88: ...ual knitting and hook the small weight into its hole This can be used to give more weight to the east on comb for the knitter as shown in the illustration Claw Type We1ght Hanger Claw Type We1 ght Hanger When there are several stitches on the knitter at the edge of the knitting this presser holds down these stitches so that they are knitted securely It is recommendable to use the claw type weight ...

Page 89: ...itting do the manual work etc ATTENTION If the space adjusting dial is set to 0 presser operation is difficult to let up down When letting up down the presser set the space adjusting dial to any number EXCEPT 0 YARN GUIDE LEVER The yarn guide lever prevents the yarn from being hooked on the con necting plate Set the yarn guide lever at the resting position only for connecting the R carriage with t...

Page 90: ...and 1 1 Push th k e colour cha eeper by hand Th nger release lev e colour chan er retarning th ger IS let dow e yarn holde n r Push one end machine see of the needle pres changed page 9 until the ser with the ba needle r rncl d When cOpla pcmec pa e h ed the appeac at t ng the needle pee e needle to be e other end ser draw it out by hand when it Push th f e aulty needle forward toE pos1t1on Pressd...

Page 91: ...les to the E pos1t1on as Push the butt and return the needle to A or B pos1t1on Holding then eedles d push In the need own with the f When you dra le presser to the end Iat Side of the needI Pu h In th w outthe needl ofthe needle b e pu he e needle presser f e presser insert it ed by hand urther using the Into the left end coupler reset ch lp 87 ...

Page 92: ... be changed Bring forward the faulty needle as far as it wil go Hold the butt and draw out the needle With the latch open insert the new needles into the needle bed and place it at the same position as other needles Push in the needle presser from the other end using the bar 88 Ribber from the back Insert the bar ins1de of this plate Ribber from the back Bar for the Needle Presser Bar for the Need...

Page 93: ... REPLACING A BRUSH G Turn over the connecting arm Loosen the tapping screw and remove the brush With the concavity of the new brush facing you insert the brush and fasten 89 Tapping Screw ...

Page 94: ...connected to the main p c board of the pattern case whole unit Therefore handle the unit carefully in order not to pull it by force Pull out the seven cords from the main p c board Remove the accessory box Left S1de Plate Screw Screw R1 ght S1 de Pate Remove two screws one of two is inside the box Lift the right side of the box and slide it to the right so that the left side comes out of the side ...

Page 95: ...ey turns Adjust the space between the plate and the pulley adjusting plate to 0 3 mm 0 6 mm Tighten screwG first Then turn the pulley clockwise a little and tighten screw QJ Attach the cord cover and pattern case holder plate w ith the three screws Attach the accessory box G Fix the left side of the accessory box under the left side plate Tighten two screws one of two is inside the box Attach the ...

Page 96: ...e several patterns in one block the motor drive sometimes stops on the border between patterns _______ W __ h _ e _ n _t _h _e __ m _o _t _ o _r_d _r _ iv _e __ s_ to _p _s ______ The computer of the knitter classified the patterns into four groups see the explanation below If one block contains the patterns which belong to different groups the motor drive automatically stops on the border between...

Page 97: ... to move the carriage by hand in the moving direction If the carriage moves G Turn back the inclined coupler using the coupler reset chip g Push back the coupler Move the carriage by hand in the moving direction to the shuttle Connect the carriage and the shuttle Move the center of the carriage to the set mark by hand Push the SI S switch to continue knitting If the carriage jams Follow the steps ...

Page 98: ...arriage side colour changer to the connecting plate inside Connect the K carriage and the shuttle see page 78 Move the carriage by hand so that the center of it is at the set mark Put the yarn holders into two colour changers 1 Set the change knob to P Y and push both part buttons 2 Push the S S switch of the motor drive ex Right Std e Changer Plate tit When the yarn holders have been put into two...

Page 99: ... 2 Move the carriage by hand so that the center of the carriage comes at the set mark Select the needle for the next row 1 Set the change knob to BLOCK Push both part buttons 2 Push the S S switch of the motor drive The carriage moves and selects the needles Set the K carriage according to the pattern Thread the yarn into the yarn feeder Push the S S switch The pattern knitting resumes What to do ...

Page 100: ...wn key once more Unravel one row and push the down key once If the memo display shows El push the down key once more If you unravel more rows push the down key once as you unravel one row After unraveling align all the needles in B position When using the colour changer Follow the steps When using the sinker plate assembly Follow the steps Q What to do if the yarn often breaks Check the setting of...

Page 101: ...rriage continues moving when you are arranging the yarns into two colour changers Is the change knob set to N Did you move the carriage so that the center of it passed the set mark while operating the carriage by hand If the same needle selection is repeated Did you change the direction of the carriage before it passed the center of the machine If so the same needle selection is repeated When usin...

Page 102: ...the lamp of it Does the buzzer beep You did not move the carriage to the set mark therefore The yarn was not changed at the yarn changing row OR The cam lever of the R carriage was not changed when it should have been changed Then follow the steps below Unravel one row Push both part buttons of the K carriage When using the ribber set both cam levers to S Move the carriage one row so that the cent...

Page 103: ...as shown below Arrange all needles of knitter and ribber in 8 position and clean the butts rear and front rails as shown using an oily cloth K Carriage Colour Changer Connecting Arm Wipe the metal parts with an oily cloth and clean plastic parts with a soft cloth and mild neutral detergent REMARK Do not put oil directly onto the machine Do not use alcohol benzin thinners or petrol R Carriage Clean...

Page 104: ... 1990 BROTHER 11 Dl S1 RIES LTD JAPA All right n cncd CK 35 416 010 4s1o1oo11 CD Printed in Japan ...

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Brother Industries CK-35, Instruction Manual

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