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GAS-FIRED

PR EM IU M GR ILL S

Q3PK1-3

Q3X GRILL WITH BLACK CART AND ONE BLACK SHELF

Summary of Contents for Q3PK1-3

Page 1: ...GAS FIRED PR EM IU M GR ILLS Q3PK1 3 Q3X GRILL WITH BLACK CART AND ONE BLACK SHELF...

Page 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Page 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Page 4: ...D DEFLECTOR PLACEMENT 22 INSERT CONTROL PANEL 23 ATTACH IGNITOR WIRE 24 INSTALL BURNER ASSEMBLY 25 CONNECT IGNITOR LEADS 26 KNOB AND BATTERY PLACEMENT 27 HEAT SHIELD PLACEMENT 28 INSTALL TANK RETAINER...

Page 5: ...UIRED 3 8 and 7 16 REQUIRED 3 8 and 7 16 REQUIRED CAUTION Parts may have sharp edges For your safety wear leather work gloves and handle parts carefully during unpacking and assembly 5 16 REQUIRED BEF...

Page 6: ...H BRAKE B101415 1 PLASTIC BASE B100560 1 SUPPORT BRACKET BACK B069756 1 HOSE LPS REGULATOR B101883 1 GRILL BODY TOP DPP117 1 COLLECTOR BOX ASSEMBLY B102041 1 PROTECTIVE SLEEVE B101666 1 ELECTRODE DPP1...

Page 7: ...re pack part number at the top of the page WING NUT 1 4 20 R1123 1 SNAP BUSHING 1 2 R896 1 KEPS NUT SS 10 24 B073967 8 KEPS NUT SS 1 4 20 B100385 4 HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 LOCK WASHER...

Page 8: ...screws washers and nuts can be purchased at your local hard ware store Do not order individual pieces of standard hardware A replacement hardware pack may be ordered using the hardware pack part numb...

Page 9: ...pack may be ordered using the hardware pack part number at the top of the page SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2 LOCK WASHER 1 4 ID X 1 2 OD B076333 2 PHILLIPS TRUSS HEAD S...

Page 10: ...PREMIUM GRILLS REMOVING LID To ease assembly remove Grill Lid Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins and Lid have been removed remove the contents from ins...

Page 11: ...B102221 4 0119 Page 11 FRONT Install the two Casters with Brakes in the front of the Base BRAKE CART BASE ASSEMBLY...

Page 12: ...when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury Remove protective plastic covering 3 8 CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R40...

Page 13: ...B102221 4 0119 Page 13 Install all four Screws before tightening ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 4...

Page 14: ...02221 4 0119 Page 14 Make sure the Rear Brace goes in the cutout of the Support Bracket REAR BRACE 7 16 INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385...

Page 15: ...21 4 0119 Page 15 RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right Install Rubber Guard over Cart cut out INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING 1 2 R896 1 RUBBER GUARD B1016...

Page 16: ...B102221 4 0119 Page 16 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 17: ...B102221 4 0119 Page 17 7 16 ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 18: ...d so that the Match Light Access Hole is on the bottom 7 16 LARGE WASHER ON INSIDE ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASH...

Page 19: ...B102221 4 0119 Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 20: ...B102221 4 0119 Page 20 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 21: ...B102221 4 0119 Page 21 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 22: ...B102221 4 0119 Page 22 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart WIND DEFLECTOR PLACEMENT...

Page 23: ...B102221 4 0119 Page 23 INSERT CONTROL PANEL KEPS NUT SS 10 24 B073967 2...

Page 24: ...B102221 4 0119 Page 24 Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting COLLECTOR BOX GROUND LUG ATTACH IGNITOR WIRE...

Page 25: ...and slip it over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Insert Cotter Pin Note Ignitor Wires run through center hole with Venturi Insert the Burner Assem...

Page 26: ...02221 4 0119 Page 26 IGNITER Route Leads from Burner through Bushing and secure to Ignitor Terminals polarity is not important The Ignitor terminals do not have a polarity IGNITOR CONNECT IGNITOR LEAD...

Page 27: ...B102221 4 0119 Page 27 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Page 28: ...28 2 1 3 4 Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts 7 16 HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT...

Page 29: ...9 Page 29 Slide Grease Cup into the cutout in the Heat Shield INSTALL TANK RETAINER AND GREASE CUP PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 WING NUT 1 4 20 R1123 1 LOCK WASHER 1 4 ID X 1 2...

Page 30: ...B102221 4 0119 Page 30 3 8 Smoker Drawer Attach Drawer Support Bracket to inside front of Grill Body INSTALL SMOKER DRAWER PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B073978 1 KEPS NUT SS 10 24 B073967 1...

Page 31: ...B102221 4 0119 Page 31 Remove Plastic from Smoker Box Slide the Smoker Box through the opening in the Grill Body INSTALL SMOKER DRAWER...

Page 32: ...re packed inside the Smoker Box Lightly spread Pipe Sealant on all threads before assembling to the Drip Pan 1 Thread the 3 4 Pipe into the bottom of the Drip Pan and tighten 2 Assemble the two 45 Elb...

Page 33: ...asting Make sure the Pipe extends out through the bottom of the Casting and the Drip Pan is sit level on the holding tabs 1 Slide the Drain Bucket Hanger into place over the pipe and screw on the Drai...

Page 34: ...of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle with top casting a...

Page 35: ...B102221 4 0119 Page 35 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 36: ...atural Gas Grills please proceed to page 41 Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench LP GAS REGULA...

Page 37: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Page 38: ...lation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation C...

Page 39: ...nder s female valve outlet before the grill can be operated WARNING Operating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or expl...

Page 40: ...off Open the valve on the top of the LP cylinder while listening for leaks If you hear a leak or smell gas turn off the valve and retighten the connection If the problem persists contact your Broilma...

Page 41: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Page 42: ...uilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ov...

Page 43: ...or purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster g...

Page 44: ...e minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remov...

Page 45: ...ally grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordanc...

Page 46: ...ter each use of the grill CAUTION Do not open the grill during the burn off process Opening the grill during the burn off process may cause a sudden grease fire flare up that could burn your face and...

Page 47: ...ce down and remove the four retaining screws from the venturi tube plate and the burner See Figure Below 4 Use a small flexible brush to remove any debris for the tube s 5 Flush with water 6 Allow the...

Page 48: ...on in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector...

Page 49: ...er fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free and clear from debris If the grill is stored indoors ensure that it is cool If propane is used the cy...

Page 50: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Page 51: ...til flesh turns opaque and flakes easily with a fork Shrimp lobster crab Cook until shells turn red and flesh becomes pearly opaque Scallops Should turn milky white or opaque and firm Clams mussels oy...

Page 52: ...knobs set to High for 15 minutes 4 The valve knobs will remain on high for steaming Cook until desired taste More liquid may need to be added to the pan as it evaporates during cooking Vegetables and...

Page 53: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 54: ...B102221 4 0119 Page 54 Date Maintenance Performed GRILL MAINTENANCE HISTORY...

Page 55: ...en ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fo...

Page 56: ...Empire Comfort Systems Inc Belleville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a serv...

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