background image

B102197-3-0814

Page 51

To order parts under warranty, please contact your local Broilmaster dealer.  See the dealer locator at www.broilmaster.com. 

To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the 

nature of the problem.  Please keep your receipt to establish ownership and date of purchase.

To order parts after the warranty period, please contact your dealer or one of the Master Parts Distributors listed below.

The Master Parts Distributor list changes from time to time.  For the current list go to www.broilmaster.com and click on 

the Parts button. 

Note: Master Parts Distributors are independent businesses that stock the most commonly ordered repair parts.

MASTER PARTS DISTRIBUTOR LIST

Parts Not Under Warranty

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts 

Distributors list.  For best results, the 

service person or dealer

 should order parts through the distributor. Parts can be shipped 

directly to the 

service person/dealer

.

Warranty Parts

Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is 

required

 

for warranty parts.

All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial Number from 

the name plate on your equipment. Then determine the Part Number (

not

 the Index Number) and the Description of each part 

from the following illustration and part list. Be sure to give all this information . . .

Model Number / Dealer

     Part Description 

Serial Number / Dealer Phone Number

 Part Number  

Type of Gas (Propane or Natural) 

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware 

store. 

Shipments contingent upon strikes, fires and all causes beyond our control.

Your Broilmaster Premium Gas Grill is identified by model number, serial number, and gas type.  This information is 

provided on a product identification label located on the grill’s control panel.  For your convenience, complete this 

section for future reference when contacting your dealer.

HOW TO ORDER REPAIR PARTS

Dey Distributing

1401 Willow Lake Boulevard

Vadnais Heights, MN 55101

Phone: 

651-490-9191

Toll Free:

 800-397-1339

Website:

 www.deydistributing.com

Parts: Heater, Hearth and Grills

Victor Division of F. W. Webb Company

200 Locust Street

Hartford, CT 06114

Phone:

 860-722-2433

Toll Free: 

800-243-9360

Fax: 

860-293-0479

Toll Free Fax:

 800-274-2004

Websites: 

www.fwwebb.com & www.victormfg.com

Parts: Heater, Hearth and Grills

East Coast Energy Products

10 East Route 36

West Long Branch, NJ 07764

Phone: 

732-870-8809

Toll Free:

 800-755-8809

Fax: 

732-870-8811

Website: 

www.eastcoastenergy.com

Parts: Heater, Hearth and Grills

Able Distributors

2501 North Central Avenue

Chicago, IL 60639

Phone: 

773-889-5555

Toll Free:

 800-880-2253

Fax:

 773-466-1118

Website: 

www.abledistributors.com

Parts: Heater

Summary of Contents for P3PK5(N)-1

Page 1: ...Page 1 GAS FIRED P3PK5 N 1 P3X GRILL WITH STAINLESS STEEL CART AND ONE BLACK SHELF PR EM IU M GR ILLS...

Page 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Page 3: ...we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope you enj...

Page 4: ...EMENT 27 INSTALL LID STOP 28 HEAT SHIELD PLACEMENT 29 TANK RETAINER AND GREASE CUP INSTALLATION 30 HANDLE INSTALLATION 31 REINSTALL LID 32 INSTALL RACKS 33 INSTALL WARMING RACK 34 PROPANE GAS GRILLS 3...

Page 5: ...sed an accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer before...

Page 6: ...LID STOP KIT B101622 1 CONTROL PANEL SHIELD B101879 1 GRILL BODY BOTTOM B101061 1 BRIQUETTE RACK B101417 2 CASTER W O BRAKE B101416 2 CASTER WITH BRAKE B101415 1 PLASTIC BASE B100569 1 SUPPORTBRACKETB...

Page 7: ...4 20 B100385 4 HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 LOCK WASHER 1 4 ID X 1 2 OD B100139 1 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 PHILLIPS PAN...

Page 8: ...B102197 3 0814 Page 8 GRILL HEAD HARDWARE PACK B102155...

Page 9: ...2 R4059 2 LOCK WASHER 1 4 ID X 1 2 OD B076333 2 PHILLIPS TRUSS HEAD SCREW SS 1 4 3 4 B072217 2 HEX NUT SS 1 4 20 B076331 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2...

Page 10: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Page 11: ...B102197 3 0814 Page 11 FRONT Install the two Casters with Brakes in the front of the Base BRAKE CART BASE ASSEMBLY...

Page 12: ...Page 12 Be careful when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury 3 8 CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R4056 6 KEPS NUT SS...

Page 13: ...B102197 3 0814 Page 13 Install all four Screws before tightening ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 4...

Page 14: ...02197 3 0814 Page 14 Make sure the Rear Brace goes in the cutout of the Support Bracket REAR BRACE 7 16 INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385...

Page 15: ...97 3 0814 Page 15 RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right Install Rubber Guard over Cart cut out INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING 1 2 R896 1 RUBBER GUARD B1016...

Page 16: ...B102197 3 0814 Page 16 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 17: ...B102197 3 0814 Page 17 7 16 ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 18: ...d so that the Match Light Access Hole is on the bottom 7 16 LARGE WASHER ON INSIDE ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASH...

Page 19: ...B102197 3 0814 Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 20: ...B102197 3 0814 Page 20 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 21: ...B102197 3 0814 Page 21 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 22: ...B102197 3 0814 Page 22 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart WIND DEFLECTOR PLACEMENT...

Page 23: ...L CONTROL PANEL SHIELD 3 8 Ease the Control Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Remove Plastic Cover on label INSERT CONTRO...

Page 24: ...B102197 3 0814 Page 24 COLLECTOR BOX Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting ATTACH IGNITOR WIRE...

Page 25: ...and slip it over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Insert Cotter Pin Note Ignitor Wires run through center hole with Venturi 3 2 4 5 Insert the Burne...

Page 26: ...B102197 3 0814 Page 26 IGNITER Route Leads from Burner through Bushing and secure to Ignitor Terminals polarity is not important CONNECT IGNITOR LEADS...

Page 27: ...B102197 3 0814 Page 27 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Page 28: ...B LID STOP ROD Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD...

Page 29: ...29 2 1 3 4 Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts 7 16 HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT...

Page 30: ...Page 30 Slide Grease Cup into the cutout in the Heat Shield TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 WING NUT 1 4 20 R1123 1 LOCK WASHER 1 4 ID X 1...

Page 31: ...3 0814 Page 31 Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B07...

Page 32: ...B102197 3 0814 Page 32 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 33: ...operating instructions Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet...

Page 34: ...B102197 3 0814 Page 34 A C D B B D A C INSTALL WARMING RACK...

Page 35: ...e LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench 3 4 For Natural Gas Grills please proceed to page 40 LP GAS REGULA...

Page 36: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Page 37: ...tion must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Cod...

Page 38: ...nder s female valve outlet before the grill can be operated WARNING Operating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or expl...

Page 39: ...er s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise Connect the grill to the LP cylinder using the pressure regulator and hose assembly supp...

Page 40: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Page 41: ...ilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ove...

Page 42: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Page 43: ...d then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat i...

Page 44: ...st be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electri cally ground...

Page 45: ...ith a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or other sm...

Page 46: ...on in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector...

Page 47: ...or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free from debris If the grill is stored indoors ensure that it is cool Remove the propane...

Page 48: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Page 49: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 50: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 51: ...r equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer...

Page 52: ...LMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us...

Reviews: