Broil King H3PK3N-3 Manual Download Page 7

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B102229-2-0615

Page 7

B101665 (1)

PUSH NUT

DP119 (1)

HEAT INDICATOR

B100561 (1)

SIDE SHELF

B073097 (1)

FOAM GRIP

B070486 (1)

LID HANDLE

B100993 (1)

SHELF SUPPORT STIFFENER

B057804 (2)

HINGE PIN

B057805 (2)

COTTER PIN

B070084 (2)

VALVE KNOB

B072218 (1)

ELECTRONIC IGNITOR

B101621 (1)

CONTROL PANEL SHIELD

B101443 (1)

GRILL BODY BOTTOM

B100560 (1)

SUPPORT BRACKET BACK

B101628 (1)

GREASE CUP HOLDER

B101473 (1)

GREASE CUP

B101061 (1)

BRIQUETTE RACK

B076519 (1)

FLEX LINE

B101631 (1)

PATIO POST

B101629 (1)

POST ACCESS DOOR

B826468 (1)

CAST BASE

B101764 (1)

LOWER BRACKET ASSEMBLY

B101760 (1)

UPPER BRACKET ASSEMBLY

B101969 (1)

BRACKET ATTACH ASSEMBLY

B100559 (1)

SUPPORT BRACKET FRONT

B101515 (1)

CONTROL PANEL ASSEMBLY

B101421 (1,NAT)

VALVE NATURAL

P245 (2, NAT)

NATURAL

DPP7SS (1)

WIND DEFLECTOR

DPP116 (1)

COLLECTOR BOX ASSEMBLY

B102041 (1)

PROTECTIVE SLEEVE

B101666 (1)

ELECTRODE

DPP115 (1)

BURNER ASSEMBLY

DPP118 (1)

BURNER BRACKET

B101834 (1)

ELECTRODE BRACKET

DPA114 (1)

COOKING GRID (2) PIECES

DPA34 (1)

BRIQUETTE BAG

B076621 (1)

GRILL BODY TOP

B060757(1)

RETRACTING RACK

B067449 (1)

BRIQUETTE RACK

H4PK3 SERIES PARTS DIAGRAM

Summary of Contents for H3PK3N-3

Page 1: ...Page 1 GAS FIRED H3PK3N 3 H4PK3N 2 H 3 4 PK3N 3 H 3 4 X GRILL WITH BLACK PATIO POST AND ONE BLACK SHELF PR EM IU M GR ILLS...

Page 2: ...w the instruction in this manual for proper installation and maintenance of the grill Improper installation adjustment alteration service or maintenance can cause injury or property damage For assista...

Page 3: ...we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope you enj...

Page 4: ...R PLACEMENT 16 INSERT BURNER HOLD DOWN BOLT 17 ATTACH BOTTOM CASTING TO POST 18 ATTACH SIDE SHELF 19 22 WIND DEFLECTOR PLACEMENT 23 INSERT CONTROL PANEL 24 ATTACH IGNITOR WIRE 25 INSTALL BURNER ASSEMB...

Page 5: ...accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer before beginn...

Page 6: ...B102229 2 0615 Page 6 H3PK3 SERIES PARTS DIAGRAM...

Page 7: ...LEX LINE B101631 1 PATIO POST B101629 1 POST ACCESS DOOR B826468 1 CAST BASE B101764 1 LOWER BRACKET ASSEMBLY B101760 1 UPPER BRACKET ASSEMBLY B101969 1 BRACKETATTACHASSEMBLY B100559 1 SUPPORT BRACKET...

Page 8: ...20 X 1 1 2 B100112 4 SELF DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 13 POST HARDWARE PACK B102000 Standard hardware items such as bolts screws washers and nuts can be purchased at your local hard war...

Page 9: ...PAN HEAD SCREW SS 10 24 X 1 B073978 2 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 GRILL HEAD HARDWARE PACK B102153 Standard hardware items such as bolts screws washers and nuts can be purchase...

Page 10: ...HER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2 PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4 SHELF HARDWARE PACK B101658 Standard hardware items such as bolts screws washers and...

Page 11: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Page 12: ...B102229 2 0615 Page 12 5 16 ATTACH LOWER BRACKET SELF DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 8...

Page 13: ...B102229 2 0615 Page 13 CAST BASE 7 16 ATTACH BASE TO POST HEX HEAD SCREW SS 1 4 20 X 1 1 2 B100112 4 LOCK WASHER 1 4 ID X 1 2 OD B100139 4...

Page 14: ...B102229 2 0615 Page 14 INSERT FLEX LINE THROUGH POST...

Page 15: ...B102229 2 0615 Page 15 Slide the Upper Bracket into the Post and secure with four Self Drill Screws 5 16 ATTACH UPPER BRACKET SELF DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 4...

Page 16: ...Protective film applied to Grease Cup Holder prior to install Snap Grease Cup Holder to top of Post Use only the supplied Grease Cup or noncombustible containers for the Grease Cup aluminum or tin can...

Page 17: ...B102229 2 0615 Page 17 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 18: ...B102229 2 0615 Page 18 7 16 ATTACH BOTTOM CASTING TO POST HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 19: ...e 19 ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2 LOCK WASHER 1 4 ID X 1 2 OD B076333 2 HEX NUT SS...

Page 20: ...B102229 2 0615 Page 20 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 21: ...B102229 2 0615 Page 21 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 22: ...B102229 2 0615 Page 22 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 23: ...B102229 2 0615 Page 23 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Post WIND DEFLECTOR PLACEMENT...

Page 24: ...SHIELD 3 8 Ease the Control Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Attach with the two keps nuts Remove Plastic Film on label...

Page 25: ...B102229 2 0615 Page 25 COLLECTOR BOX GROUND LUG Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting ATTACH IGNITOR WIRE...

Page 26: ...e Grill Slide the Venturi onto the Valve Assembly as shown Raise the end of the Burner Bracket and slip it over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Ins...

Page 27: ...02229 2 0615 Page 27 Route Leads from Burner through rectangle cutout and secure to Ignitor Terminals polarity is not important IGNITOR The Ignitor terminals do not have a polarity CONNECT IGNITOR LEA...

Page 28: ...B102229 2 0615 Page 28 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Page 29: ...229 2 0615 Page 29 Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle INSTALL HANDLE PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B0739...

Page 30: ...B102229 2 0615 Page 30 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 31: ...always preheat the grill Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the brique...

Page 32: ...B102229 2 0615 Page 32 B D A C B D A C A C D B INSTALL WARMING RACK...

Page 33: ...Attach the flexible stainless steel gas line provided with the Broilmaster post to the fitting on the burner control valve mounted on the control panel Tighten this connection with a wrench 3 4 CONNEC...

Page 34: ...nly Never operate your grill in any building garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as c...

Page 35: ...B102229 2 0615 Page 35 GREASE CUP AND ACCESS DOOR PLACEMENT SELF DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 1...

Page 36: ...gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and...

Page 37: ...l the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat indicator from the grill and place the prob...

Page 38: ...nded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with th...

Page 39: ...nd clean with a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders o...

Page 40: ...tor from gas control assembly and clean Misalignment of collector box and burner Position electrode properly Clean collector box Dead battery Replace with AA Alkaline battery Inadequate grill temperat...

Page 41: ...combustible materials trash or volatile fluids and va pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free from deb...

Page 42: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Page 43: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 44: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 45: ...B102229 2 0615 Page 45 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 46: ...B102229 2 0615 Page 46 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 47: ...r equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer...

Page 48: ...re Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com...

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