Broil King DPA150-1 Owner'S Manual Download | Manualshive

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B102243-2-0615

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You have chosen the finest grill for your outdoor cooking pleasure.

Please take time to read this entire manual before assembling your Broilmaster

Side Burner.

TABLE OF CONTENTS

ASSEMBLY INSTRUCTIONS ............................................................................... 5
DPA150 SIDE BURNER ASSEMBLY ..............................................................6-16

DPA150 PARTS DIAGRAM ............................................................................... 6
DPA150 HARDWARE PACK - B101982 ........................................................... 7
DPA150 - INJECTOR (LP) ................................................................................ 7
CONNECT IGNITOR LEADS ............................................................................ 8
REMOVING LID ...........................................................................................9-10
INSTALL SIDE BURNER TO FRAME ............................................................. 11
BATTERY PLACEMENT ................................................................................. 12
INSTALL SIDE BURNER COMPONENTS ...................................................... 13
ATTACHING SIDE BURNER TO BRACKET ................................................... 14
INSTALL GRATE ............................................................................................. 15
ORIENT LIFTER TAB ...................................................................................... 16

PROPANE GAS CONNECTION ....................................................................17-20
NATURAL GAS CONVERSION ......................................................................... 20
NATURAL GAS CONNECTION ....................................................................21-22
COMPLETED ASSEMBLY ................................................................................. 23
OWNER’S MANUAL FOR DPA150 SIDE BURNER .....................................24-31

OPERATION - PROPANE AND NATURAL GAS GRILLS ..........................24-25
IMPORTANT SAFETY INFORMATION ......................................................26-27
COOKING TIPS ............................................................................................... 28
WARRANTY TERMS ....................................................................................... 29
MASTER PARTS DISTRIBUTOR LIST ........................................................... 30
HOW TO ORDER REPAIR PARTS ................................................................. 30
GRILL MAINTENANCE HISTORY .................................................................. 31

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Summary of Contents for DPA150-1

Page 1: ...Page 1 BF Side Burner Retain Owner s Manual for Future Reference NATURAL OR PROPANE DPA150 1 PREMIU M GRILLS ...

Page 2: ... agency or the gas supplier IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open the grill lid 4 If odor continues immediately call your gas supplier or fire department 5 Do not touch electrical switches WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any appliance An LP cylinder not connected for u...

Page 3: ...act we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope you enjoy years of great meals prepared on your Broilmaster And we hope to add your photo to the Hall of Fame one day Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Fre...

Page 4: ...R LEADS 8 REMOVING LID 9 10 INSTALL SIDE BURNER TO FRAME 11 BATTERY PLACEMENT 12 INSTALL SIDE BURNER COMPONENTS 13 ATTACHING SIDE BURNER TO BRACKET 14 INSTALL GRATE 15 ORIENT LIFTER TAB 16 PROPANE GAS CONNECTION 17 20 NATURAL GAS CONVERSION 20 NATURAL GAS CONNECTION 21 22 COMPLETED ASSEMBLY 23 OWNER S MANUAL FOR DPA150 SIDE BURNER 24 31 OPERATION PROPANE AND NATURAL GAS GRILLS 24 25 IMPORTANT SAFE...

Page 5: ...ntact your Broilmaster dealer before beginning assembly This Side Burner must be installed into either a DPA152 Built In Sleeve or a DPA153 Side Shelf TOOLS REQUIRED 3 4 REQUIRED CAUTION Parts may have sharp edges For your safety wear leather work gloves and handle parts carefully during unpacking and assembly ASSEMBLY INSTRUCTIONS ...

Page 6: ...GNITOR GROUND B069756 1 HOSE LPS REGULATOR B101835 1 SIDE SHELF GRATE DPA106 1 LID STOP KIT B101915 1 CONTROL PANEL LABEL R6305 1 SS FLEX LINE 34 B101975 1 SHEET METAL ASSEMBLY B101848 1 KNOB B072218 1 IGNITOR ELECTRONIC B100228 1 SS FLEX LINE 10 B101923 1 TUBE ASSEMBLY B101836 1 GAS VALVE DPA150 PARTS DIAGRAM ...

Page 7: ...1 INJECTOR 1 15MM LP B101974 1 INJECTOR 1 6MM NAT B101953 1 DPA150 HARDWARE PACK B101982 DPA150 INJECTOR LP Standard hardware items such as bolts screws washers and nuts can be purchased at your local hard ware store Do not order individual pieces of standard hardware A replacement hardware pack may be ordered using the hardware pack part number at the top of the page ...

Page 8: ...B102243 2 0615 Page 8 CONNECT IGNITOR LEADS GROUND WIRE B072684 1 ...

Page 9: ...o screws holding lid in place Remove two screws holding stiffener in place Set lid and Stiffener aside until needed at later step SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2 REMOVING LID IF SHELF IS ALREADY INSTALLED ...

Page 10: ...four screws holding frame and tool hooks bar in place Set frame and tool hooks bar aside until needed at later step FRAME TOOL HOOKS BAR PHILLIPS TRUSS HEAD SCREW 10 24 X 3 4 B076522 4 REMOVING FRAMING IF SHELF IS ALREADY INSTALLED ...

Page 11: ...B102243 2 0615 Page 11 Insert the tool hooks bar in front between the frame and support bracket then tighten screws INSTALL SIDE BURNER TO FRAME PHILLIPS TRUSS HEAD SCREW 10 24 X 3 4 B076522 4 ...

Page 12: ...B102243 2 0615 Page 12 BATTERY PLACEMENT BATTERY AA B076539 1 ...

Page 13: ...e the Flame Spreader over the Orifice aligning the Sparker with the cut out in the burner head Place the two Burner Caps INSTALL SIDE BURNER COMPONENTS FLAME SPREADER B101955 1 LARGE OUTER CAP B101956 1 SMALL INNER CAP B101957 1 ...

Page 14: ...the side Brackets on the lower Pins of the Bracket Install the two locking screws this will permanently secure the shelf and prevent from lowering ATTACHING SIDE BURNER TO BRACKET PHILLIPS PAN HEAD TYPE F SCREW SS 10 32 X R11387 2 ...

Page 15: ...B102243 2 0615 Page 15 INSTALL GRATE ...

Page 16: ...B102243 2 0615 Page 16 FRONT EDGE 3 Remove Lifter Tab and re orient as shown with attached nuts and screws Insert lid cutouts on the two rear hinge pins 1 2 ORIENT LIFTER TAB ...

Page 17: ...w this vapor from the top of the tank the liquid below expands and turns to vapor Once all of the liquid turns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to follow these safety precautions could result in a fire or explosion causing property damage or pe...

Page 18: ... must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local gas supplier or propane gas dealer for code regulations and recommended procedures CAUTION Never use L...

Page 19: ...please skip to the next section Turn OFF the gas valve at the propane cylinder Disconnect the regulator and hose assembly from the cylinder Disconnect hose from the gas valve located under the grill s control panel Attach one end of the ten inch stainless steel flex line to the end of the grill s gas valve Attach the other end of the stainless steel flex line to the brass tee Note Grills manufactu...

Page 20: ... caps 2 Remove flame spreader 3 Use a 7 mm nut driver or socket wrench to remove the 1 15mm LP orifice and replace it with the 1 6mm Natural gas orifice supplied sizes are stamped on each orifice 4 Replace the flame spreader and caps 5 Remove plastic knob on the control valve by inserting small phillips screwdriver through hole at base of knob Loosen set screw by turning counter clockwise Remove k...

Page 21: ... and quick discon nect kit supplied or specified by the manufacturer Side Burner Location This Side Burner is designed for outdoor use only This Side Burner only mounts into the DPA153 side shelf on either side of a Broilmaster gas Grill and cannot be used with another grill or for any other purpose Never operate your Grill and Side Burner in any building garage or other enclosed area Never operat...

Page 22: ...e installed by your gas company must be turned to OFF Important The gas supply line must have a shutoff valve inside the wall Contact your local gas company for direc tions Disconnect the gas supply line from the gas valve located under the grill s control panel Attach one end of the 10 inch stainless steel flex line to the end of the grill s gas valve Attach the other end of the stainless steel f...

Page 23: ...EMBLY Thank you for purchasing a Broilmaster Side Burner and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill Thank You ...

Page 24: ...oapy solution to all gas con nections 5 Look for bubbles Bubbles indicate a leak 6 If there are bubbles turn OFF the gas and repair all leaks 7 Turn the gas ON and repeat the above procedure until all leaks are repaired Operating Instructions Lighting with the Electric Ignitor CAUTION If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try ag...

Page 25: ...lectri cally grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet Do not cut or remove the grounding prong from the plug If an extension cord is required use only a three prong cord and plug into a p...

Page 26: ... not obstruct the flow of combustion and ventilation air Keep the back of the cart free from debris If the grill is stored indoors ensure that it is cool Remove the propane cylinder and store it outside in a well ventilated area out of reach of children Never use the grill in windy conditions If located in a consistently windy area oceanfront mountain top etc a windbreak will be required Always ad...

Page 27: ... Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting grease deposits collect in the bottom of the grill Clean your grill often Do not use aluminum foil to line the cooking grids or grill bottom This can disrupt combustion air flow or trap excess heat ...

Page 28: ...d Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F with 3 minutes of rest and then turn Fresh Pork Medium 160 F 170 F Chicken whole 165 F Turkey whole 165 F Poultry breasts roast 165 F Poultry thighs wings 165 F Stuffing cooked alone or in bird 165 F Du...

Page 29: ...teel Briquette Racks Chrome Plated Warming Rack Stainless Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors labels hoses fittings grease cups drip buckets and all other parts and accessories including those made from stainless steel unless specified abo...

Page 30: ...ur equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer Part Description Serial Number Dealer Phone Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any lo...

Page 31: ...B102243 2 0615 Page 31 GRILL MAINTENANCE HISTORY Date Maintenance Performed ...

Page 32: ...ire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer ...

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