BROEN BALLOMAX Technical Manual Download Page 1

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QUALITY ASSURANCE

BALLOMAX

API 6D CERTIFIED

BALL VALVES

Double Block & Bleed, with

Emergency Sealant Injection Ports

Technical Manual

Revised: Aug, 2019

Summary of Contents for BALLOMAX

Page 1: ...QUALITY ASSURANCE BALLOMAX API 6D CERTIFIED BALL VALVES Double Block Bleed with Emergency Sealant Injection Ports Technical Manual Revised Aug 2019...

Page 2: ...nd materials 17 The API 6D nameplate 20 Extract from Catalogue 21 IV TESTING AND CODE COMPLIANCE 25 Test Procedure according to API 6D section 5 DIN 3230 section 3 and ISO 5208 26 Hydrostatic Shell Te...

Page 3: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 3 Rev 08 2019 I INTRODUCTION...

Page 4: ...hotographs procedures or instructions either expressed or implied is forbidden without the written permission of BROEN Inc or its authorized agent Initial Release June 16 1997 Latest revision August 2...

Page 5: ...Inc Birmingham Alabama was created in 1995 to provide the North American market production of Ball Valves to better serve our customers We moved to Houston Texas in 2016 to a new and larger facility...

Page 6: ...PI Q1 and ISO 9001 Quality Management Systems All Ballomax valve are fully traceable meet or exceed the requirements of ANSI dimensions Fire Tested to ISO FT 10497 harmonized to API 6D 6FA General Sta...

Page 7: ...ding Ends B 31 3 Chemical Plant and Petroleum Refinery Piping B 31 4 Liquid Transportation Systems for Hydrocarbons Liquid Petroleum Gas Anhydrous Ammonia and Alcohols B 31 8 Gas Transmission and Dist...

Page 8: ...Welding and Threaded SP 92 Valve User Guide SP 93 Quality Standard for Steel Castings and Forgings for Valves SP 94 Quality Standard for Ferritic and Martensitic Steel Castings NACE NATIONAL ASSOCIATI...

Page 9: ...ings BS 2080 Specification for Face to Face Center to Face End to End and Center to End Dimension of Valves NONDESTRUCTIVE EXAMINATION NDE NDT ANS1816 34 Valves Flanged Thread and Welding End ASTM E94...

Page 10: ...LLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 10 Rev 08 2019 BROEN BALLOMAX API Q1 Certified ALL WELDED BALL VALVES Double Block and Bleed with Emergency Sealant Injection Port...

Page 11: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 11 Rev 08 2019 II QUALITY ASSURANCE AND CONTROL...

Page 12: ...inally certified according to EN 29001 ISO 9001 on September 9 1994 Audits are periodically performed to ensure certification validity BROEN VALVE Group s Quality Management System is now described by...

Page 13: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 13 Rev 08 2019 ISO 9001 certificate...

Page 14: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 14 Rev 08 2019 API 6D certificate...

Page 15: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 15 Rev 08 2019 III ENGINEERING DETAILS...

Page 16: ...Pressure 285 PSI ANSI 150 740 PSI ANSI 300 1480 PSI ANSI 600 Maximum Field Test Pressures see API 6D Paragraph 3 1 5 times MAOP with valve in Fully Open position 1 1 times MAOP with valve in full clo...

Page 17: ...h sides of the Ball creating a double blocking design This is especially desirable in High Differential pressure applications to eliminate high torque in the operations of the valve BALLOMAX Standard...

Page 18: ...ctions Weld Ends are in A105 S355 J2 or A350 LF2 machined per ANSIB16 25 machined to industry standards wall thicknesses At the customer s request the ends can be counter bored to match piping Flanged...

Page 19: ...or any special coating requirement you may have Gear Operators Valves can be supplied with Horizontal Gear with Hand wheel or Vertical Gear both with 2 Ductile Iron nut All gears are sized to optimize...

Page 20: ...API 6D code It provides you with critical information permanently stamped to insure no misapplication of correct valve pressure rating is used for the application that it is intended A separate namepl...

Page 21: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 21 Rev 08 2019 Extract from Catalogue...

Page 22: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 22 Rev 08 2019...

Page 23: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 23 Rev 08 2019...

Page 24: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 24 Rev 08 2019...

Page 25: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 25 Rev 08 2019 IV TESTING AND CODE COMPLIANCE...

Page 26: ...o review same for additional charges Hydrostatic Shell Test 1 The BROEN BALLOMAX valve is placed in the testing bench 2 The valve is opened half way and water or other test media at ambient temperatur...

Page 27: ...at and stem test according to DIN3230 ISO 5208 1 The BROEN BALLOMAX valve is placed in the testing bench 2 The Valve is closed and 80 PSI air is delivered to one end 3 If there is any flow through the...

Page 28: ...alve documentation and example of a test certificate All BROEN API 6D valves are supplied with a test certificate related to the pressure test hydrotest and air test Additional MTRs including chemical...

Page 29: ...BALLOMAX API 6D Certified Trunnion Mounted Ball Valves Technical Manual 29 Rev 08 2019 V STANDARD VALVE PROCEDURES...

Page 30: ...l valve installation If the valves are stored for an extended time we recommend to periodically every 6months flush clean lubricate and operate the valve before re storing it in fully open position Va...

Page 31: ...ossibly scratching the ball Do Not leave the Valve in any Partial Open or Closed Position This allows for the edge of the ball to rest on the soft seat which may temporarily cause an indention until i...

Page 32: ...are of a length to allow for arc welding with out any unusual precautions Gas welding is not recommended because it may cause excessive heat to build up that can burn the seats The valve should be wel...

Page 33: ...from the factory show the results of these tests Never Test Against a Closed Ball Valve Field Hydrostatic testing should be as follows 1 Fill the Pipeline with clean water with the Valves in the FULL...

Page 34: ...with unheated Nitrogen with the valve in the partial open position and never where the test media is lower than 40F Be sure to thoroughly drain and dry the valve after test Hot tapping BALLOMAX Stand...

Page 35: ...tops incorporated into the unit for full open and full closed positions The positions are set at the factory and determined by measurements based on the ball position If you need to reposition in the...

Page 36: ...911 Sealant to seal off leaking seats STEP 2 The Valve will have 2 or 4 Big Button Head Lubrication Fittings on the Body Your High Pressure Lubrication Gun depending on Brand tells you to pump the lu...

Page 37: ...s Topping Off the reserve lubricant STEP 4 For Valves with Stem Sealant Injectors Only 1 2 pumps of the gun are required due to the small sealing area in the stem This fitting should not be used unles...

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