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L-1771-D

27.

OPERATION

GENERAL:

Avoid over filling the unit, it can cause the tractor to lose 
traction and skid, as well as cause the blower to clog.  
Extremely heavy loads will be difficult to dump.  Fill to a 
capacity that is comfortable for you to dump.  When 
backing up, carefully back STRAIGHT to avoid "jack-
knifing", which can cause damage to your equipment.

BEFORE STARTING:

   CAUTION:  Your lawn-vac system engine is shipped

without oil or gasoline.DO NOT attempt to start your 

Lawn-vac engine without servicing the engine for oil
First.

1) Service the engine with oil and gasoline as instructed in 
the separate engine manual.

2) Inspect the lawn-vac system to make sure the mower 
deck adapter, hose, and upper chute are properly attached.

3) Check that the lower flap at the rear of the canopy is lying 
to the inside of the cart bed.
4) Check the tires for proper inflation.  This should be 30 
psi.

      WARNING: 

        NEVER fill the fuel tank indoors, with the 

engine running, or while the engine is hot.  Do not smoke 
while filling the fuel tank.

HOW TO START YOUR LAWN-VAC UNIT:

      WARNING: 

        NEVER start or run the engine without the 

hose and upper shoot being properly attached to the blower 
housing and canopy.

1) Check that the engine has the proper level of oil and 
gasoline.
2) Attach the spark plug wire to the spark plug if it is not 
already attached.
3) Turn the fuel shut-off valve to the "ON" position.
4) Move the choke lever on the engine to the "CHOKE" 
position. (A warm engine may not require choking)
5) Move the throttle control lever on engine to the "FAST" 
position.
6) Grasp the starter handle and pull the rope out slowly until 
the rope becomes slightly harder to pull (this is the start of 
the compression cycle in the engine).  Let the rope rewind 
slowly.
7) Pull the rope with a rapid, full stroke.  Keep a firm grip on 
the starter handle.  Do not let the starter handle snap back 
against the starter.
8) Repeat steps 6 and 7 until engine starts.  When engine 
starts, move the choke control gradually to the "RUN" 
position.

HOW TO STOP YOUR LAWN-VAC UNIT:

1) To stop the engine, move the throttle control lever to the 
"OFF" position.
2) Turn the fuel shut-off valve to the "OFF" position.
3) If the equipment is going to be unattended for an 
extended period of time, or is going to be serviced, unplug 
the spark plug wire from the spark plug.

    CAUTION:

     The muffler and adjacent areas are extremely 

HOT

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USING YOUR LAWN-VAC UNIT

     CAUTION:

       Vehicle braking and stability may be affected 

with the addition of an accessory or attachment.  Be aware 
of changing conditions on slopes.  Stopping distances will 
be greatly reduced.  Refer to your tractor manual for safety 
instructions.

1) Inspect the unit to make sure that the mower deck 
adapter, hose, blower housing, upper chute, and canopy 
boot are all properly attached.
2) Check that the lower flap at the rear of the canopy is lying 
to the inside of the cart bed.
3) Check the tires for proper inflation.  This should be 30 
psi.
4) Check that the engine has the proper level of oil and 
gasoline.
5) Begin operation with the tractor at low speed, adjusting 
forward speed to match grass height and/or moisture 
condition of the grass in order to prevent clogging.
6) Do not attempt to vacuum up any yard debris other than 
grass and leaves.

WARNING:

  Should your unit become clogged, shut off 

tractor and lawn-vac engines.  Do not attempt to unclog unit 
without removing the spark plug wire from the spark plug.  
This will prevent accidental starting of the engine.

TO EMPTY YOUR LAWN-VAC UNIT:

1) Shut off the tractor engine and set the brake.
2) Shut off the lawn-vac engine.
3) Using your foot, release the bed/canopy assembly by 
pushing the bed lock bar back toward the engine.

      CAUTION:

        Due to the use of the gas spring to assist 

dumping of the cart and canopy, the cart bed/canopy 
assembly may spring forward rapidly.  To avoid possible 
injury, stay clear of the cart bed/canopy assembly and the 
cable assembly that is attached to the canopy.  Also, be 
sure that no one is near the unit before releasing the bed 
lock bar.

4) Use a rake or suitable tool to draw the yard debris away 
from the cart bed.
5) After the cart is emptied, pull down on the canopy handle 
to close the canopy.  Tip the bed/canopy assembly forward 
to secure it to the lock bar latch. 
6) Go to the front of the unit and attach the canopy boot 
back to the upper chute.

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Summary of Contents for PolyVAC System LVS-33 BH

Page 1: ...regarding the assembly or operation of your Lawn Vac Note Warranty registration required Please make sure you send in the warranty card with required information and record the serial numbers below Se...

Page 2: ...ng condition and keep safety devices in place Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition The vehicle and attachment should be stopped and inspected for...

Page 3: ...TOOLS WILL SPEED ASSEMBLY Rachet with 8 extention 5 16 7 16 1 2 9 16 Sockets TOOLS FOR SCHEDULED MAINTENANCE Torque wrench 0 45 Ft lbs 1 8 Allen Wrench Tire Pressure Gauge 1 2 Socket with 8 extension...

Page 4: ...der Gas 11 B 6668 10 1 B 6668 10 1 Handle Bed Release 12 B 6577 10 1 B 6577 10 1 Bracket Gas Spring 13 20M1016P 11 20M1016P 3 Machine Screw 5 16 x 1 15 2M1012P 4 2M1012P 4 Hex Bolt 5 16 x 3 4 16 30M10...

Page 5: ...1771 D 5 EXPLODED REFERENCE 13 13 13 20 20 6 13 23 25 25 23 25 17 16 18 16 18 18 16 18 16 25 10 7 15 24 22 28 11 29 24 17 26 19 24 20 32 27 31 4 2 5 5 9 9 60 3 8 18 15 15 24 21 12 24 1 Serial Number 2...

Page 6: ...30M1000P B 6792 10 B 4355 11M0824P 2M1024P B 6456 B 4786 B 6492 A B 6793 10 B 6796 10 B 6794 10 B 6798 10 B 6799 B 6800 B 6903 01 B 6492 B B 4666 B 6921 45M1111P B 1674P 2M1040P 45M0909P Hex Bolt 5 16...

Page 7: ...L 1771 D 7 54 53 51 47 46 46 52 52 52 52 41 41 38 34 34 35 59 59 59 59 50 49 48 48 43 40 40 33 55 56 37 33 55 56 37 56 56 57 52 58 58 42 42 44 44 44 45 34 34 34 44 52...

Page 8: ...45M1111P B 4785 B 4786 B 6890 15 B 6367 10 B 7113 B 6469 1008391 B 6492 D B 6478 10 1007295 10 B 7129 B 6697 B 6467 B 6492 G E B 6476 01 B 6457 10M0828P B 7131 01 1 4 x 3 4 Carriage Bolt 1 4 x 1 Carri...

Page 9: ...L 1771 D 88 86 90 73 71 80 73 71 73 71 71 70 73 69 72 78 75 68 82 83 71 73 84 85 91 79 67 67 74 87 81 76 111 92 9...

Page 10: ...age Bolt 5 16 x 1 Carriage Bolt 5 16 x 1 Hex Bolt 1 4 Flat Washer 5 16 Flat Washer 5 16 Whiz Lock Nut 1 4 Nylon Lock Nut 5 16 Nylon Lock Nut Special Washer 5 8 Flat Washer QTY 1 1 1 1 2 1 1 2 2 5 3 6...

Page 11: ...del BH Only Hardware Bag A 13 20 20 16 16 18 18 2 9 20 5 16 Flat Washer Qty 6 16 5 16 Hex Nut Qty 6 5 16 x 1 Mach Screw Qty 6 13 18 5 16 Lock Washer Qty 6 Assemble Longitudal Supports Partially Instal...

Page 12: ...del BHK Only Remove Wheels and Axle Remove Towbar Assembly No longer used Remove Lock Bracket No longer used Remove Axle Support Machine Screws from Bed Step 3 Model BHK Only LOOSEN BUT DO NOT REMOVE...

Page 13: ...tep 4b BH BHK Models 6 2 9 9 16 18 20 13 20 13 12 16 18 Install Longitudal Supports Support Plate Gas Spring Bracket Install Spring Bracket Note The LVS 33BHK does not use the Lock Bracket and Towbar...

Page 14: ...Qty 3 16 5 16 Hex Nut Qty 3 18 5 16 Lock Washer Qty 3 Lock Bracket New A Assemble gas spring bracket and new lock bracket B Using the gas spring bracket as a guide drill 11 32 hole 60 12 2 16 18 20 13...

Page 15: ...y 5 26 1 2 x 1 Hex Bolt Qty 1 28 1 2 Hex Nut Qty 1 19 5 16 x 4 Hex Bolt Qty 1 29 Latch Spring Qty 1 3 8 Hex Lock Nut Qty 1 21 27 3 8 x 3 1 2 Hex Bolt Qty 1 21 27 29 15 28 15 26 19 24 20 20 20 24 15 5...

Page 16: ...L 1771 D 16 Step 7 Hardware Bag D 23 25 25 25 23 23 4 4 23 3 4 Retaining Ring Qty 2 25 3 4 Mach Bushing Qty 4 Install Towbar Axles Wheels 5 5...

Page 17: ...L 1771 D 17 Step 8 Hardware Bag D 17 Stud Ball Qty 2 24 Hex Lock Nut 5 16 Qty 2 17 24 10 Assemble Gas Spring...

Page 18: ...5 16 Nylon Lock Nut Qty 4 72 5 16 Flat Washer Qty 4 69 72 74 ENGINE ORIENTATION 73 71 91 86 91 1 4 x 1 3 4 Carriage Bolt Qty 3 71 Flat Washer 1 4 Qty 3 73 1 4 Nylon Lock Nut Qty 3 88 Step 10 Hardware...

Page 19: ...x Bolt Qty 4 Step 12 Hardware Bag D 1 5 16 x 2 Hex Bolt Qty 2 57 5 16 Lock Nut Qty 2 57 56 55 1 37 56 55 Spacer 1 8 Qty 2 56 5 16 Flat Washer Qty 4 37 5 16 Hex Nut Qty 2 Install Canopy Front Bracket I...

Page 20: ...16 Lock Nut Qty 4 42 5 16 x 1 1 2 Hex Bolt Qty 2 58 5 16 x 2 1 2 Hex Bolt Qty 2 44 42 58 34 1 4 Nylon Lock Nut Qty 4 Step 14 Hardware Bag E 41 34 41 1 4 x 1 1 2 Carriage Bolt Qty 4 Install Rear End T...

Page 21: ...L 1771 D 21 Step 15 Hardware Bag E 52 Clip Canopy Retainer Qty 8 52 51 Step 16 Hardware Bag E 44 5 16 Nylon Hex Nut Qty 2 44 44 50 Install Canopy Install Threaded Rod...

Page 22: ...Quick Link 3 16 Qty 1 Not To Scale 73 1 4 Nylon Lock Nut Qty 1 Canopy Boot Upper Chute Bracket 71 1 4 Flat Washer Qty 2 71 CAUTION The Cable holds the canopy open in the carts dump position Do Not Sk...

Page 23: ...DO NOT START ENGINE BEFORE SERVICING Step 19 Hardware Bag D STOP Your polyVAC system engine is shipped without oil or gasoline DO NOT attempt to start your PolyVAC engine without servicing the engine...

Page 24: ...ractor Mower Deck and mount the Mower Deck Bracket Next position Mower Deck Housing under the Bracket as shown in Option 3 or 4 Trace around Mower Deck opening using a marker pen Cut out using a jig s...

Page 25: ...ts 109 Option 2 The top of the Mower Deck Housing is 3 8 or less above the mower deck Install Large or Small Ears Up Mower Deck Bracket using 1 4 x 1 or 5 16 x 1 Carriage Bolt to match holes in your M...

Page 26: ...Washers 106 and Lock Nuts 109 Option 4 The top of the mower deck has a mounting bracket for the grass deflector The Small Mower Deck Bracket with ears down can be mounted to grass deflector bracket on...

Page 27: ...throttle control lever to the OFF position 2 Turn the fuel shut off valve to the OFF position 3 If the equipment is going to be unattended for an extended period of time or is going to be serviced un...

Page 28: ...aint with enamel Check the engine oil level before each use Maintain as instructed in the engine owners manual BREAK IN SCHEDULE 5 Hours 1 Disconnect spark plug wire 2 Remove the hose from the blower...

Page 29: ...bly normally does not require removal It can be cleaned while on the engine If however the impeller assembly B 6890 15 is removed the use of a spring washer B 6697 a special washer B 7131 01 and high...

Page 30: ...g continues grass debri is too wet Wait for drier conditions Upper chute clogged Stop engine immediately and disconnect spark plug wire Clean inside of upper chute If clogging continues grass debri is...

Page 31: ...L 1771 D...

Page 32: ...tity including a dealer or retailer with respect to any product shall bind Brinly Hardy Co During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth a...

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