Brinkmann ProSeries 4495 Owner'S Manual Download Page 6

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The cylinder must also be equipped with:

A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

A Type 1 valve that prevents gas flow until a positive seal is obtained.

An arrangement for vapor withdrawal.

A collar to protect the cylinder shut-off valve.

A safety relief device having direct communication with the vapor space of the cylinder.

A listed over-filling prevention device (OPD).

Turn off the cylinder valve when your grill is not in use. 

Handle the tank with care.

Always secure the cylinder in an upright position.

Never connect an unregulated LP gas cylinder to your grill.

DO NOT expose LP gas cylinders to excessive heat or ignition sources.

DO NOT store a spare LP gas cylinder under or near your grill.

Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.

DO NOT allow the cylinder to be filled beyond 80% capacity.

Read and follow all warnings and instructions that are on the cylinder and that accompany 
this product.

Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure
to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal
injury including death.

NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.

PROPER VENTILATION IS EXTREMELY IMPORTANT.

Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.

DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could
result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe
bodily harm, or death.

WARNING

DANGER

CYLINDER SPECIFICATIONS:

When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in
accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed 
over-filling prevention device (OPD), and provided with a cylinder connection device compatible with
the connection for outdoor cooking appliances.

Summary of Contents for ProSeries 4495

Page 1: ...IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFEREN...

Page 2: ...appliance at the LP cylinder and burners 2 Extinguish any open flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department FOR YOUR SAFETY 1...

Page 3: ...Frequently Asked Questions 19 20 Parts List and Assembly Instructions 21 33 Grilling Accessories 34 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation...

Page 4: ...ot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from dra...

Page 5: ...Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company T...

Page 6: ...ore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including deat...

Page 7: ...rneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection de...

Page 8: ...rior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and fol...

Page 9: ...ur grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid...

Page 10: ...d after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure...

Page 11: ...light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Reg...

Page 12: ...l knob of that burner to the HIGH position Continue to push in control knob while pressing electronic igniter for 3 5 seconds 5 Once burner is lit continue to push and hold control knob for 30 seconds...

Page 13: ...ner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual TURNING OFF THE GRILL 1 Turn off the cylinder valve 2 Turn all...

Page 14: ...for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter...

Page 15: ...ounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces...

Page 16: ...60 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost mea...

Page 17: ...ter surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully...

Page 18: ...nk OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grillin...

Page 19: ...connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Prope...

Page 20: ...pply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in th...

Page 21: ...roduct defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill...

Page 22: ...wdriver Hex nut wrench 21 PARTS LIST 2 Door Brackets Type A 1 Left Cabinet Door 2 Door Brackets Type B 1 Right Cabinet Door 1 Plastic Basket Guide 2 Locking Casters 1 Bottom Cart Panel 2 Wheels 1 Door...

Page 23: ...will be required Inspect contents of the box to ensure all parts are included and undamaged FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 22 5 6 1 10 8 2 3 4 19 11 7 9 13 12 14 15 16...

Page 24: ...head bolts 6 M6 X 30mm flat head bolts 16 Star Washers Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process PARTS BAG CONTAINS M5 x 10...

Page 25: ...es Wear protective gloves if necessary Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 x 50mm flat head bolts and one M6 x 12mm flat head bolt at middle Tighten a...

Page 26: ...n the cart assembly over Try to minimize the stress to the legs Step 4 Attach two locking steel casters to the bottom of the right side caster bracket using four M6 x 14mm hex head bolts and star wash...

Page 27: ...o M5 x 10mm round head bolts NOTE With the help of a friend turn the cart to its upright position Step 8 Put the end of the top left door bracket type A through the slot in the left leg tube and secur...

Page 28: ...olts Tank tray should slide in and out of cart freely Step 11 Attach the door bracket to the side cart panels using four M6 X 50 mm flat head bolts Make sure the stopper plates face down Step 12 Attac...

Page 29: ...edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket Step 14 Insert left side door over lower hole on bottom of left cart panel then align door with cart...

Page 30: ...d fingers Step 15 With the help of a friend place grill body assembly on the assembled cart frame Step 16 Align bolt holes located on the outside of the grill body assembly Secure using six M6 X 30mm...

Page 31: ...erting two M6 x 12mm round head bolts through the top holes of the grill body assembly Step 18 Place table over bolts slide downward then insert two M6 X12mm round head bolts into bottom holes of the...

Page 32: ...ck end to the slot Step 20 Place stainless steel cooking grills on support ribs directly above heat tents make sure the small one is put at the side end Step 21 Place warming rack in slots above cooki...

Page 33: ...slots located on inside of left door NOTE Before sliding grease trays in place pull out the regulator which is located under the side burner Step 24 Slide the two grease trays into open front side un...

Page 34: ...ProSeries 4495 Assembled 33 Step 25 To install battery unscrew igniter button cap Insert battery with positive end towards button Replace igniter button cap...

Page 35: ...allows the meat to cook from the inside as well as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry becaus...

Page 36: ...ipt or invoice To obtain replacement parts for your Brinkmann ProSeries 4495 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase wil...

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