Brinkmann 810-4615-0 Owner'S Manual Download Page 9

LEAK TESTING:

To prevent fire or explosion hazard:

DO NOT smoke or permit ignition sources in the area while conducting a leak test.

Perform test OUTDOORS only in a well ventilated area.

Never perform a leak test with a match or open flame.

Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

After assembling your grill and before lighting for the first time, even if purchased fully assembled.

Every time the LP gas cylinder is refilled or if any of the gas components are replaced.

Any time your grill has been moved.

At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Ensure all control knobs are set to the "OFF" position.

4. Turn on the fuel supply at the cylinder valve. Turn the

cylinder valve knob one turn counter-clockwise.

5. Apply the soap water mixture to the following:

Supply tank (cylinder) weld.

Connection nut to tank valve.

Back side of connection nut to brass
nipple.

Brass nipple connection into regulator.

Regulator connections to gas supply
hoses.

Gas supply hose connection to side
burner valve assembly.

Side burner valve stem cap.

Side burner connection to hose.

Hose connection to gas manifold.

The full length of gas supply hose.

Tank valve to cylinder.

8

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Summary of Contents for 810-4615-0

Page 1: ...NS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE...

Page 2: ...appliance at the LP cylinder and burners 2 Extinguish any open flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department FOR YOUR SAFETY 1...

Page 3: ...Frequently Asked Questions 18 19 Parts List and Assembly Instructions 20 29 Grilling Accessories 30 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation...

Page 4: ...to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valv...

Page 5: ...Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company T...

Page 6: ...ore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including deat...

Page 7: ...rneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection de...

Page 8: ...rior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and fol...

Page 9: ...re of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one tur...

Page 10: ...d after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure...

Page 11: ...urner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Mai...

Page 12: ...2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light immediately 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for ga...

Page 13: ...for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter...

Page 14: ...ension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side...

Page 15: ...60 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost mea...

Page 16: ...uter surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully...

Page 17: ...nk OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grillin...

Page 18: ...all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Pr...

Page 19: ...supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in...

Page 20: ...roduct defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill...

Page 21: ...e all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process Your Parts Bag will include M6 X 12mm bolts M6 X 20mm bolts M6 X 50mm bolts AA 1 5V Alkaline batter...

Page 22: ...Nut Wrench 1 Electronic Igniter Button 1 Electronic Igniter Spring 1 Right Side Cart Panel 1 Side Burner Knob 1 Bezel 2 Door Handles 1 Grease Tray 1 Back Panel 1 Cart Base 2 Doors 4 Locking Casters P...

Page 23: ...e will be required Inspect contents of the box to ensure all parts are included and undamaged 1 FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 2 4 3 5 9 7 8 10 6 12 13 11 17 16 14 15 1...

Page 24: ...se to side panels Insert eight M6 X 50mm bolts through cart base and into legs and tighten securely Step 2 Attach back panel to legs using four M6 X 50mm bolts Leave bolts hand tight until Step 6 NOTE...

Page 25: ...5 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 5 With the help of a friend place grill body assembly on cart frame Grill body will rest between upper side sect...

Page 26: ...hten secruely Step 8 Insert hinge pin in bottom of right side door into hole in bottom right front cart leg then align door with right side door bracket Depress spring pin located on top edge of door...

Page 27: ...ide grill body end cap Place side table keyholes over bolts and slide down then tighten securely Step 10 Attach side burner assembly to right side of grill body Insert four M6 X 20mm bolts halfway to...

Page 28: ...on Leak Testing in this manual for proper procedures Step 12 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly Attach with...

Page 29: ...ottom on backside of grill Step 17 Place the heat distribution plates on lower level of grill body assembly directly above burners Step 18 Place porcelain cast iron cooking grills on support ribs dire...

Page 30: ...roSeries 4615 Assembled Step 20 Remove igniter cap and insert battery with positive end of battery toward igniter cap Replace igniter cap and make sure the igniter is working properly Igniter Cap Batt...

Page 31: ...de This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry o...

Page 32: ...es receipt or invoice To obtain replacement parts for your Brinkmann ProSeries 4615 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purch...

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