Brinkmann 6410-T Owner'S Manual Download Page 22 | Manualshive

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21

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tools are required to assemble this ProSeries 4415 Gas Grill:

•

Flathead Screwdriver

•

Hex Nut Wrench

1

Side Burner Knob

1

Side Burner Bezel

1

Grease Tray

1

Grease Cup

1

Grease Cup Bracket

3

Burners

1

Door Bracket

1

Back Panel

1

Left Side Cart Panel

1

Cart Base

1

Right Side Cart Panel

2

Doors

4

Locking Casters

25

24

23

22

21

20

19

18

17

16

15

14

13

PARTS LIST:

1

Grill Body Assembly

1

Electronic Igniter Button

1

Electronic Igniter Spring

1

Side Table

1

Side Table Front Panel

1

Side Burner Assembly

1

Side Burner Grate

1

Side Burner Front Panel

1

Warming Rack

2

Cooking Grills

2

Heat Distribution Plates

3

Burner Knobs

12

11

10

9

8

7

6

5

4

3

2

1

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Summary of Contents for 6410-T

Page 1: ...D FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE NOTICE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE Gas Outdoor Grill 4415 OWNER S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE ...

Page 2: ... appliance at the LP cylinder and burners 2 Extinguish any open flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this o...

Page 3: ... Frequently Asked Questions 18 19 Parts List and Assembly Instructions 20 31 Grilling Accessories 32 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all...

Page 4: ... to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority to determi...

Page 5: ...n Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence ...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...erneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any co...

Page 8: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...

Page 9: ...l has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve ...

Page 10: ...ed after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it...

Page 11: ...burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 ...

Page 12: ...he burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light immediately 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of ma...

Page 13: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 14: ...tension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions on ligh...

Page 15: ...160 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry Hotline at 800 535...

Page 16: ...outer surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully replace burners 10 Replace cotter pin beneath each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation 11 Replace heat distribution plates and co...

Page 17: ...ank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under gri...

Page 18: ... all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated 3 Burner is improperly seated on control valve 1 Flow control device has been activated in regulator See Regulator Resetting Procedure ...

Page 19: ...s supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow color Answer You ne...

Page 20: ...product defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside ...

Page 21: ... X 50mm bolts 4 M6 washers 4 M4 washers 4 M6 nuts Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process PARTS BAG CONTAINS M4 X 10mm bolts M6 nuts M6 X 50mm bolts AA 1 5V Alkaline battery Screwdriver Hex nut wrench M6 X 15mm bolts M4 washers M6 washers Qty Qty ...

Page 22: ... 1 Side Burner Bezel 1 Grease Tray 1 Grease Cup 1 Grease Cup Bracket 3 Burners 1 Door Bracket 1 Back Panel 1 Left Side Cart Panel 1 Cart Base 1 Right Side Cart Panel 2 Doors 4 Locking Casters 25 24 23 22 21 20 19 18 17 16 15 14 13 PARTS LIST 1 Grill Body Assembly 1 Electronic Igniter Button 1 Electronic Igniter Spring 1 Side Table 1 Side Table Front Panel 1 Side Burner Assembly 1 Side Burner Grate...

Page 23: ... will be required Inspect contents of the box to ensure all parts are included and undamaged FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 4 6 12 18 19 7 8 15 5 16 1 2 3 9 10 13 14 20 21 23 11 22 24 25 17 ...

Page 24: ...AUTION Some parts may contain sharp edges Wear protective gloves if necessary Step 1 Assemble bottom cart shelf and right side cart panel assembly by using two M6 X 50mm bolts hand tighten only at this point Step 2 Assemble bottom cart shelf and left side cart panel assembly by using two M6 X 50mm bolts Tighten all four M6 X 50mm bolts at this time 23 ...

Page 25: ...king casters to the bottom of the cart Tighten caster bolts securely using hex nut wrench provided in parts pack NOTE With the help of a friend turn the cart to its upright position Step 4 Attach back cart panel by using four M6 X 50mm bolts NOTE Leave bolts hand tight until Step 9 24 Locking Caster Hex Nut Wrench ...

Page 26: ...s Make sure door stop is set toward front of cart NOTE Leave bolts hand tight until Step 9 Step 6 Attach the grease cup bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel Step 7 Slide the grease cup into grease cup holder Grease Cup ...

Page 27: ...rforming Step 9 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 9 With the help of a friend place grill body assembly on grill cart Grill body will rest between upper side sections of cart Align bolt holes located on the outside of the grill body assembly Secure using four M6 X 15mm bolts At this point fully tighten four bolts holding back panel from Step 4 and...

Page 28: ... nuts two M6 washers and one M6 x 15mm bolt Step 12 Attach side table to left side of cart frame assembly Insert four M6 X 15mm round head bolts halfway into cart frame assembly Step 13 Place table keyholes over bolts and slide toward bottom of grill then tighten securely Fasten side table front panel to grill body with two M4 X 10mm round head bolts and two M4 washers 27 ...

Page 29: ...wo M4 X 10mm round head bolts and two M4 washers Step 16 Remove two bolts and spring washers from the side burner valve Insert the side burner valve stem through the hole in the side burner table base then firmly seat the valve nozzle into the burner venturi Hold in place while you perform Step 17 Warning Never use your grill without leak testing all gas connections and hoses See the section on Le...

Page 30: ...e assembly Attach with two bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 18 Place side burner grate over side burner Step 19 Attach side burner igniter lead to the electrode as illustrated 29 Side burner grate Side Burner Igniter Lead Electrode ...

Page 31: ...Place cooking grills on support ribs directly above heat distribution plates Step 23 Place warming rack in slots above cooking grills Step 24 Remove igniter cap and insert battery with positive end of battery toward igniter cap Ensure spring is in place inside igniter cap Replace igniter cap and make sure the igniter is working properly 30 Grease Tray Warming Rack Cooking Grills Heat Distribution ...

Page 32: ...31 ProSeries 4415 Assembled ...

Page 33: ...smoking simply place poultry on rack atop the grill Makes carving easier too CHICKEN RACKS SET OF TWO 885 9015 0 TURKEY RACK 885 9025 0 SMOKER BASKET The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables and hors d oeuvres 812 3333 0 COMMERCIAL QUALITY MEAT THERMOMETER An essential tool when c...

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Page 36: ...les receipt or invoice To obtain replacement parts for your Brinkmann ProSeries 4415 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRE...

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