Page 1: ...L ASSEMBLY AND OPERATING INSTRUCTIONS r V l 1 t I I r_ HAZARDOUS EXPLOSION MAY RESULT IFTHESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ...
Page 2: ... YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any o...
Page 3: ...ooting 17 Frequently Asked Questions 18 19 Parts List and Assembly Instructions 20 32 Grilling Accessories 33 34 Warranty Information Back Cover _ DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A _ WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all...
Page 4: ...allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local author...
Page 5: ... Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or t...
Page 6: ...e when your grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive heat or ignition sources DO NOT store a spare LP gas cylinder under or near your grill Allow only qualified LP gas dealers to fill or repair your LP gas cylinder DO NOT allow the cylinder t...
Page 7: ...lamp underneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off befor...
Page 8: ...ED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTIN...
Page 9: ...r or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Watch For Bubbles O _ Supply tank cyli...
Page 10: ...ter the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must...
Page 11: ...ht the left and right burners push and turn control knobs to HIGH Follow Step 5 8 To turn off turn each control knob clockwise until it locks in the OFF position This does not turn off the gas flow from the cylinder NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance ...
Page 12: ... the burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempt...
Page 13: ...uation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups...
Page 14: ...g Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions...
Page 15: ...145 degrees F Ground Meat 160 degrees F Pork 160 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USD...
Page 16: ...ion damage If found replace the burner DO NOT obstruct the flow of combustion and ventilation air Burner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill To clean the Burner Assembly follow these instructions to clean and or replace parts of burner ass...
Page 17: ... the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored in a bui...
Page 18: ... under Proper Care and Maintenance 2 Burner is improperly seated on control valve 3 Gas connections may be loose Leak Check and tighten all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated ...
Page 19: ... from your grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange ye...
Page 20: ...ect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your gri...
Page 21: ...s PARTS CARD CONTAINS Qty Qty 1 Hex nut wrench 4 1 AA I 5V Alkaline battery 14 1 Screwdriver 2 26 M6 X 12mm bolts 2 3 M5 X 10mm bolts Star washers Wheel axle bolts Wheel washers 8 self tapping screws Screwdriver Wheel washers M6 X 12mm bolts 8 self tapping screws AA 1 5V Alkaline battery Wheel axle bolts M5 X 10mm bolts Star washers 20 ...
Page 22: ... 1 Hood Handle 1 Grill Body Assembly _ 3 Stainless Steel Tube Burners _ 1 Warming Rack _ 3 Control Knobs Q 2 Cooking Grills _ 1 Grease Tray _ 3 Heat Distribution Plates _ 1 Electronic Igniter Button 1 Electronic Igniter Spring 1 Left Side Table _ 1 Left Side Table Front Panel _ 1 Cart Front Panel _ 1 Side Burner Grate _ 1 Side Burner Base 1 Side Burner Base Front Panel _ 1 Grease Cup _ 1 Left Cart...
Page 23: ... t FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 22 ...
Page 24: ...ep 1 Assemble bottom cart Item 26 shelf and right side cart Item 20 panel by using two M6 X 12mm bolts and star washers hand tighten only at this point Step 2 Assemble bottom cart shelf and left side Item 19 cart panel by using two M6 X 12mm bolts and star washers Tighten all four M6 X 12mm bolts at this time Step 3 Attach loop strap bracket Item 25 onto bottom cart shelf by using two M6 X 12mm bo...
Page 25: ...ep 5 Attach locking casters Item 27 to the bottom of the left side cart panel Tighten caster bolts securely using hex nut wrench provided in parts card Step 6 Install the wheels Item 30 as illustrated by inserting the wheel axle bolts through the wheels Item 30 washers and right side panel axle holes Tighten axle bolts securely using hex nut wrench provided in parts card 24 ...
Page 26: ... the cart to its upright position Step 9 Attach tank heat shield Item 23 to heat shield plate Item 24 using one 8 self tapping screw Step 10 Attach front panel Item 14 to lower left and right leg of cart assembly using two M6 X 12mm bolts and star washers Hubcap I Heat Shield Plate Tank Heat Shield d C2 _ ____ _ 25 ...
Page 27: ...ld plate Item 24 and front panel to the front of the cart frame assembly using two M6 X 12mm bolts with star washers Step 12 Attach heat shield plate Item 24 to the back of the cart frame assembly using two M6 X 12mm bolts with star washers Step 13 Place grease cup Item 18 in middle of hole in heat shield plate 26 ...
Page 28: ...ssembly above cart frame crossbar Step 14 With the help of a friend place grill body assembly on assembled cart frame Grill body will rest on angled top of vertical supports Align bolt holes located on the outside of the grill body assembly Secure using four M6 X12mm bolts with star washers o Grill Body Assembly _ C Z 22222 2_ C2 2 2 _2 _ 27 ...
Page 29: ...ep 16 Attach the side burner front panel Item 17 to side burner base Item 16 with two M5 x 10mm Step 17 Attach the side table assembly to the left cart frame Item 19 Insert two M6 x 12mm bolts into both left legs halfway Place table over bolts and slide toward front of grill then tighten securely Fasten side table front panel to grill body with one M6 X 12MM bolt 28 ...
Page 30: ...e right cart frame Item 20 using two 8 self tapping screws Step 20 Remove two screws and washers from the side burner valve Insert the side burner valve assembly through the hole in the side burner front panel Item 16 then firmly seat the valve nozzle into the burner venturi Hold in place while you perform Step 23 Warning Never use your grill without leak testing all gas connections and hoses See ...
Page 31: ...er base and side burner valve assembly Attach with two M4 bolts with lock washers which come with valve Then install the side burner control knob Item 21 onto valve stem Step 22 Attach side burner igniter lead wire to the electrode as illustrated Step 23 Insert grease tray Item 8 into opening on backside of grill Make sure to slide tray onto tracks as illustrated 3O ...
Page 32: ... rack Item 5 in grooves so that it sits above the cooking grills Step 27 Remove electronic igniter button Item 10 and insert battery with positive end of battery toward igniter cap Replace electronic igniter button Item 10 and make sure the igniter is working properly jWarming Rack Z_ ii __ l__ _ Cooking Grills _Heat __ _ I _ _ Distribution Plates _ _ _ _ _ _s _ _ii _ _ i i _ _Lt8_z7_717 Electroni...
Page 33: ...ProSeries 6345 Assembled _ c _ c_ czzzZZ_ 32 ...
Page 34: ...hromed steel racks hold chicken cornish hen duck or turkey upright and are ideal for smoking grilling or oven roasting poultry The rack allows the meat to cook from the inside as well as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry ...
Page 35: ... 5047 0 STAINLESS STEEL WOOD CHIP SMOKING BOX Rugged stainless steel smoking box allows wood chips to burn longer for richer smoke flavor and provides easy cleanup of ashes Ideal for charcoal electric gas smokers and grills 812 3311 0 v SMOKE N SPICE SEASONING These custom blended spices are a delicious marinade seasoning for smoke cooking and grilling Contains no MSG Available in red and white me...
Page 36: ...nd that you retain your sales receipt or invoice To obtain replacement parts for your Brinkmann Grand Gourmet 6345 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OT...
