Page 1: ...D READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE Gas Outdoor Grill ...
Page 2: ... appliance at the LP cylinder and burners 2 Extinguish any open flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this o...
Page 3: ... Frequently Asked Questions 18 19 Parts List and Assembly Instructions 20 31 Grilling Accessories 32 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all...
Page 4: ... to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority to determi...
Page 5: ...n Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence ...
Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...
Page 7: ...erneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any co...
Page 8: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...
Page 9: ...l has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve ...
Page 10: ...ed after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it...
Page 11: ...burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 ...
Page 12: ...he burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light immediately 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of ma...
Page 13: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...
Page 14: ...tension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions on ligh...
Page 15: ...160 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry Hotline at 800 535...
Page 16: ...outer surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully replace burners 10 Replace cotter pin beneath each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation 11 Replace heat distribution plates and co...
Page 17: ...ank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under gri...
Page 18: ... all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated 3 Burner is improperly seated on control valve 1 Flow control device has been activated in regulator See Regulator Resetting Procedure ...
Page 19: ...s supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow color Answer You ne...
Page 20: ...product defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside ...
Page 21: ...s 18 M6 X 60mm bolts 1 AA 1 5V Alkaline battery Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process PARTS BAG CONTAINS M6 X 12mm bolts M6 X 60mm bolts AA 1 5V Alkaline battery Screwdriver Hex nut wrench M6 X 12mm round head bolts Qty ...
Page 22: ...t Shelf 2 Doors PARTS LIST 1 Hood 1 Hood Handle 1 Warming Rack 3 Cooking Grills 3 Heat Distribution Plates 4 Grill Burners 1 Grease Tray 1 Grill Body Assembly 1 Grease Cup 1 Grease Cup Bracket 1 Side Burner Grate 4 Control Knobs 1 Temperature Gauge 1 Brass Burner Ring 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT T...
Page 23: ...l be required Inspect contents of the box to ensure all parts are included and undamaged FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 22 1 2 3 4 5 6 7 8 9 10 23 15 16 11 14 19 20 21 22 25 26 24 12 13 17 18 ...
Page 24: ...TION Some parts may contain sharp edges Wear protective gloves if necessary Step 1 Assemble bottom cart shelf and right side cart panel assembly by using four M6 X 60mm bolts hand tighten only at this point Step 2 Assemble bottom cart shelf and left side cart panel assembly by using four M6 X 60mm bolts Tighten all eight M6 X 60mm bolts at this time 23 ...
Page 25: ...king casters to the bottom of the cart Tighten caster bolts securely using hex nut wrench provided in parts pack NOTE With the help of a friend turn the cart to its upright position Step 4 Attach back cart panel by using six M6 X 60mm bolts NOTE Leave bolts hand tight until Step 9 24 Locking Caster Hex Nut Wrench ...
Page 26: ... cart NOTE Leave bolts hand tight until Step 9 Step 6 Insert right side door pivot into the hole in bottom cart shelf Then align door with cart frame depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket Repeat for other door Door Pivot ...
Page 27: ... Grill body will rest between upper side sections of cart Align front edge of grill body assembly with front edges of cart frame legs Secure using four M6 X 12mm bolts At this point fully tighten six bolts holding back panel from Step 4 and four bolts holding door bracket Grease Cup Bracket GRILL LIGHTING INSTRUCTIONS 4400 FOR ASSISTANCE CALL 800 527 0717 FOR OUTDOOR USE ONLY ELECTRONIC IGNITER GR...
Page 28: ...yholes over bolts and slide down then tighten securely Step 11 Attach side burner to right side of cart frame assembly Insert four M6 X 12mm round head bolts halfway into cart frame assembly Step 12 Place side burner keyholes over bolts and slide down then tighten securely Fasten side burner front panel to grill body with one M6 X 12mm round head bolt 27 ...
Page 29: ...sting all gas connections and hoses See the section on Leak Testing in this manual for proper procedures Step 14 Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly Attach with two M4 X 10mm bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 15 Attach side burner igniter lead to t...
Page 30: ...rate over side burner Step 17 Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 18 Slide grease cup into grease cup bracket located under grill bottom on backside of grill 29 Side burner grate ...
Page 31: ...s Step 22 Remove igniter cap and insert battery with positive end of battery toward igniter cap Ensure spring is in place inside igniter cap Replace igniter cap and make sure the igniter is working properly Step 23 Slide baskets into slots located on inside of left door GRILL LIGHTING INSTRUCTIONS 4400 FOR ASSISTANCE CALL 800 527 0717 FOR OUTDOOR USE ONLY ELECTRONIC IGNITER Warming Rack Cooking Gr...
Page 32: ...31 Pro Series 4400 Assembled ...
Page 33: ... smoking simply place poultry on rack atop the grill Makes carving easier too CHICKEN RACKS SET OF TWO 885 9015 0 TURKEY RACK 885 9025 0 SMOKER BASKET The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables and hors d oeuvres 812 3333 0 COMMERCIAL QUALITY MEAT THERMOMETER An essential tool when ...
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Page 36: ...t or invoice To obtain replacement parts for your Brinkmann ProSeries 4400 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANT...
