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Parts Bag Contents

10 10mm hex nuts

6 10 X 20mm hex bolts

1 Smoker box door handle

4 10 X 50mm hex bolts

1 Firebox lid handle

4 6mm hex nuts

1 Handle spring

1 Washer

2 Cotter pins

4 6 X 12mm phillips screws

1 8mm hex nut

2

1

2

3

4

5

6

7

8

9

10

11

1

3

4

5

10

6

11

7

8

9

INS-805-2500-SKD-1box.qxd  10/22/03  5:06 PM  Page 5

Summary of Contents for Smoke King Deluxe

Page 1: ...LY AND OPERATING INSTRUCTIONS WARNING READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE SMOKE KING DELUXE Heavy Duty Charcoal Wood Smoker Grill INS 805 2500 SKD 1box qxd 10 22 03 5 06 PM Page 1 ...

Page 2: ... the charcoal lighting fluid and charcoal prior to the use of their product Store charcoal lighting fluid safely away from cooker When using charcoal lighting fluid allow charcoal to burn with firebox lid open until covered with a light ash approximately 20 minutes This will allow charcoal lighting fluid to burn off Failure to do this could trap fumes from charcoal lighting fluid in cooker and may...

Page 3: ...ater Allow coals and water to remain in metal container 24 hours prior to disposing Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials With a garden hose completely wet the surface beneath and around cooker to extinguish any ashes coals or embers which may have fallen during the cooking or cleaning process After each use clean the cooker tho...

Page 4: ...Y WARNINGS ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR COOKER FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 1 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 3 We recommend two people work together when assembling this unit The following tools are required to assemble this Smoke King Deluxe Plier...

Page 5: ... 1 Smoker box door handle 4 10 X 50mm hex bolts 1 Firebox lid handle 4 6mm hex nuts 1 Handle spring 1 Washer 2 Cotter pins 4 6 X 12mm phillips screws 1 8mm hex nut 2 1 2 3 4 5 6 7 8 9 10 11 1 3 4 5 10 6 11 7 8 9 INS 805 2500 SKD 1box qxd 10 22 03 5 06 PM Page 5 ...

Page 6: ...ith an adjustable wrench Step 3 Remove the hub nut from one end of the axle Slide a wheel onto the axle then insert the axle through the cart frame Slide the other tire onto the axle attach the hub nut and tighten with an adjustable wrench NOTE With the help of a friend turn the cart frame to an upright position Step 4 Remove the door from the smoker box by lifting it off its hinges Hub nut Wheel ...

Page 7: ... the firebox and smoker box While a friend holds the firebox in place insert six 10 X 20mm hex bolts and fasten with six 10mm hex nuts Tighten with an adjustable wrench WARNING Use caution when lifting or moving smoker to prevent strains and back injuries Moving smoker may require the help of an additional person Step 8 With the help of a friend lift the smoker and firebox assembly onto the cart f...

Page 8: ...er box handle by inserting the handle through the hole in smoker box door Place the handle spring and washer onto the handle Compress the spring and washer to the door and insert the cotter pin to secure Step 14 Attach one shelf bracket to the front of the firebox using two 6 X 12mm phillips screws and two 6mm hex nuts Step 15 Place the front shelf onto the shelf bracket by inserting shelf on to l...

Page 9: ... the holes in the rib rack stand Step 19 Hang the hooks from the hanging rods Place the hanging rods into the smoker box at the desired level placing the angled parts of the hanging rods into the holes in the smoker box shelves Step 20 Place the smoker box cooking grills into the smoker box at the desired level Step 21 Place the chimney over the hole on top of smoker box 50 100 200 300 400 500 F S...

Page 10: ...efully to build a fire You may use charcoal and or wood as fuel in the Smoke King Deluxe see Adding Charcoal Wood During Cooking section of this manual WARNING Never use charcoal that has been pre treated with lighter fluid Use only a high grade plain charcoal or charcoal wood mixture If using a Charcoal Chimney Starter follow all manufacturer s warnings and instructions regarding the use of their...

Page 11: ...rong close the firebox lid and smoker door Allow the temperature to reach 225 on the heat indicator Maintain this temperature for 2 hours Step 6 Increase the temperature to 400 on the heat indicator This can be achieved by adding more charcoal and or wood see Adding Charcoal Wood During Cooking section of this manual Maintain this temperature for 1 hour then allow unit to cool completely NOTE It i...

Page 12: ...r lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Place 5 to 6 pounds of charcoal on charcoal grate Step 2 Saturate charcoal with lighting fluid With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal Store charcoal lighting fluid safely away from the cooker Step 3 With firebox lid open stand back and carefully light ...

Page 13: ...d and smoker door Step 9 After 2 3 hours of cooking check water and charcoal levels by following instructions in the Adding Water During Cooking and Adding Charcoal Wood During Cooking sections of this manual WARNING Do not allow liquid in water pans to completely evaporate Always keep water in water pan as long as coals are still burning Water will evaporate and grease in water pan can catch on f...

Page 14: ...charcoal lighting fluid approved for lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Start with 8 to 10 pounds of charcoal This should be enough charcoal to cook with once the curing process has been completed Place the charcoal in center of charcoal grate...

Page 15: ...autions in the Adding Charcoal Wood During Cooking section of this manual to avoid injury while adding wood Flavoring Wood Step 3 Saturate charcoal with lighting fluid With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal Store charcoal lighting fluid safely away from the cooker Step 4 With firebox lid open stand back and carefully light charcoal and allow to burn until c...

Page 16: ...severe burns Step 5 Close the firebox lid and smoker door Allow food to continue cooking Adding Charcoal Wood During Cooking Regulating Heat To increase heat and air circulation fully open firebox air vent and chimney damper If increased air circulation does not raise temperature sufficiently more wood and or charcoal may be needed Follow instructions in Adding Charcoal Wood During Cooking section...

Page 17: ...riodically throughout the year to protect against excessive rust To protect your cooker from excessive rust the unit must be properly cured and covered at all times when not in use A smoker cover may be ordered directly from Brinkmann by calling 1 800 468 5252 Wash cooking grill and charcoal grate with hot soapy water rinse well and dry Lightly coat grill with vegetable oil or vegetable oil spray ...

Page 18: ... color sixty six page hardback cookbook presents old favorites as well as new recipes such as smoked meatballs spaghetti smoked pizza smoked tomato soup and smoked peach cobbler Model 812 3327 0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 Professional Shish Kabob Skewers These heavy duty 18 shish kabob skewe...

Page 19: ...ARE COOKEDHAM 2 0 0 180 160 140 120 85 80 77 70 60 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 Smoker Basket The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables and hors d oeuvres Also provides a conve...

Page 20: ...t 1 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any cookers forwarded to us without prior authorization Smoke King Deluxe must be returned to the original place of purchase for replacement of the unit EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICUL...

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