BRINKMAN 4040 Ower'S Manual Download Page 8 | Manualshive

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Summary of Contents for 4040

Page 1: ...NUAL ASSEMBLY AND OPERATING INSTRUCTIONS HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ...

Page 2: ...o the appliance at the LP cylinder and burners 2 Extinguish any open flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of t...

Page 3: ...Shooting 17 Frequently Asked Questions 18 19 Parts List and Assembly Instructions 20 31 Grilling Accessories 32 Warranty Information Back Cover _ DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A _ WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all ...

Page 4: ...ow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority...

Page 5: ... Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or t...

Page 6: ...e when your grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive heat or ignition sources DO NOT store a spare LP gas cylinder under or near your grill Allow only qualified LP gas dealers to fill or repair your LP gas cylinder DO NOT allow the cylinder t...

Page 7: ...neath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any connec...

Page 8: ...ED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTIN...

Page 9: ...r or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Watch For Bubbles O _ Supply tank cyli...

Page 10: ...fter the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it mus...

Page 11: ...ght the left and right burners push and turn control knobs to HIGH Follow Step 5 8 To turn off turn each control knob clockwise until it locks in the OFF position This does not turn off the gas flow from the cylinder NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance...

Page 12: ...to the side burner before lighting 2 Turn the burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light immediately 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does no...

Page 13: ...uation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups...

Page 14: ...g Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions...

Page 15: ... degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry Hotline at 800 535 45...

Page 16: ...f corrosion damage If found replace the burner DO NOT obstruct the flow of combustion and ventilation air Burner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill To clean the Burner Assembly follow these instructions to clean and or replace parts of bu...

Page 17: ... the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored in a bui...

Page 18: ... under Proper Care and Maintenance 2 Burner is improperly seated on control valve 3 Gas connections may be loose Leak Check and tighten all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated ...

Page 19: ... from your grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange ye...

Page 20: ...sed with rust and is not a product defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils f...

Page 21: ...ess PARTS BAG CONTAINS Qty 1 1 4 12 4 1 Screwdriver Hex nut wrench M6 X 25mm round head bolts M6 X 12mm round head bolts M6 X 50mm round head bolts AA 1 5V Alkaline battery Qty 4 M6 nuts 12 Steel washers Screwdriver AA 1 5V Alkaline battery J M6 X 50mm round head bolts M6 X 25mm round head bolts M6 nuts M6 X 12mm round head bolts 20 ...

Page 22: ...ver included Hex Nut Wrench included PARTS LIST _ 1 1 _ 2 _ 3 3 1 1 1 1 _ 3 1 1 1 1 Hood Warming Rack Cooking Grills Heat Distribution Plates Stainless Steel Tube Burners Grease Tray Grill Body Assembly Grease Cup Side Burner Grate Control Knobs Brass Burner Ring Side Table Electronic Igniter Button Electronic Igniter Spring 1 1 2 1 1 1 4 1 Side Burner Assembly Side Burner Knob Grill Body Supports...

Page 23: ...FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 22 ...

Page 24: ...N Some parts may contain sharp edges Wear protective gloves if necessary Step 1 Attach locking casters to the bottom shelf Tighten caster bolts securely using hex nut wrench provided in parts pack NOTE With the help of a friend turn the bottom shelf to its upright position Step 2 Attach right side cart panel assembly to bottom cart shelf by using two M6 nuts and washers 23 ...

Page 25: ...Step 3 Attach left side cart panel assembly to bottom cart shelf by using two M6 nuts and washers Step 4 Attach front panel to side panel assemblies by using four M6 X 50mm bolts 24 ...

Page 26: ...ody support should be mounted with match light stick left side of grill NOTE When performing Step 6 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 6 With the help of a friend place grill body assembly on grill cart Grill body will rest on grill body supports 25 ...

Page 27: ...s using four M6 X 12mm bolts with steel washers Step 8 To attach side table to left side of grill assembly Insert four M6 X 12mm bolts half way into grill body assembly Place table over bolts and slide toward front of grill then tighten securely 26 ...

Page 28: ... then tighten securely Step 10 Remove two bolts and spring washers from the side burner valve Insert the side burner valve stem through the hole in the side burner table base then firmly seat the valve nozzle into the burner venturi Hold in place while you perform Step 11 _Warning Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual...

Page 29: ...e burner base and side burner valve assembly Attach with two bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 12 Attach side burner igniter lead to the electrode as illustrated Side Burner Igniter Electrode Lead 28 ...

Page 30: ... Jnssec Step 13 Place side burner grate over side burner Step 14 Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 15 Slide grease cup into grease cup bracket located under grill bottom on backside of grill 29 ...

Page 31: ...tion plates Step 18 Place warming rack in grooves above cooking grills Step 19 Remove igniter cap and insert battery with positive end of battery toward igniter cap Ensure spring is in place inside igniter cap Replace igniter cap and make sure the igniter is working properly g Grills _HeatDistribution Plates Igniter Cap 18 Battery NOTE Turnoff LP supply at cylinder when appliance is not in use 30 ...

Page 32: ...Pro Series 4040 Assembled 31 ...

Page 33: ...d are ideal for smoking grilling or oven roasting poultry The rack allows the meat to cook from the inside as welt as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a tow fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry on rack in a shallow pan of water to steam baste to tender perfection...

Page 34: ...ou retain your sales receipt or invoice To obtain replacement parts for your Brinkmann ProSeries TM 4040 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION ...

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