Briggs & Stratton Vanguard 540000 Series Operator'S Manual Download Page 7

Start and Stop the  Engine

WARNING 

Fast retraction of the starter cord (kickback) will pull your hand and arm to the

engine faster than you can let go. Broken bones, fractures, bruises or sprains

could result.

To prevent kickback when you start the engine, pull the starter cord slowly until

resistance is felt and then pull quickly.

Before you start the engine, disconnect or remove all external equipment and

engine loads.

Make sure that direct-coupled equipment components, such as, but not limited

to, blades, impellers, pulleys, and sprockets, are correctly attached.

WARNING 

 

Fuel and its vapors are flammable and explosive. Fire or explosion could result

in burns or death.

When you start the engine

Make sure that the spark plug, muffler, fuel cap and air cleaner (if equipped)

are correctly installed.

Do not crank the engine with the spark plug removed.

If the engine is flooded, set the choke (if equipped) to the OPEN or RUN

position. Move the throttle (if equipped) to the FAST position and crank until the

engine starts.

If there is natural or LP gas leakage in the area, do not start the engine.

Because vapors are flammable, do not use pressurized starter fluids.

WARNING 

POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a

poisonous gas that could kill you in minutes. Although you do not smell exhaust

fumes, you could still be exposed to dangerous carbon monoxide gas. If you feel

sick, dizzy, or weak while you use this product, get to fresh air RIGHT AWAY.

See a doctor. You may have carbon monoxide poisoning.

Carbon monoxide gas can collect in occupied spaces. To reduce the risk of

carbon monoxide gas, ONLY operate this product outdoors and far away from

windows, doors and vents.

Install battery-operated carbon monoxide alarms or plug-in carbon monoxide

alarms with battery back-up as specified by the manufacturer's instructions.

Smoke alarms cannot sense carbon monoxide gas.

DO NOT operate this product in homes, garages, basements, crawlspaces,

sheds, or other closed spaces, even if you use fans or open doors and

windows for ventilation. After the operation of this product, carbon monoxide

can quickly collect in these spaces and stay for hours.

ALWAYS put this product downwind and point the engine exhaust away from

occupied spaces.

NOTICE 

This engine was shipped from Briggs & Stratton without oil. Equipment manufacturers

or dealers could have added oil to the engine. Before you start the engine for the

first time, make sure that the oil is at the correct level. Add oil as specified by the

instructions in this manual. If you start the engine without oil, damage will occur and the

engine will not be repaired under warranty.

Types of Start Systems

Before you start the engine, you must know the type of start system on your engine.

Your engine has one of these types.

Electronic Fuel Injection (EFI) System:

 This system does not have a choke

or a primer.

Choke System:

 This type of system has a choke to use in cool temperatures.

Some models have a choke control, but other models have a combination

choke and throttle choke. It does not have a primer.

NOTE: 

Your equipment can have remote controls. Refer to the equipment manual for

location and operation of remote controls.

Electronic Fuel Injection (EFI) System

1. Check the engine oil. See the 

Check Oil Level

 section.

2. Make sure that the equipment drive controls, if installed, are disengaged.
3. Move the fuel shut-off (A, Figure 7), if installed, to the OPEN position.
4. Move the throttle control (B, Figure 7), if installed, to the FAST position. Operate the

engine in the FAST position.

5. Push the stop switch (D, Figure 7), if installed, to the ON position.
6. Turn the electric start switch (E, Figure 7) to the ON or START position.

NOTICE 

To extend the life of the starter, use short start cycles (five seconds maximum).

Wait one minute between start cycles.

 

If the engine does not start after 3 or 4 times, contact your local dealer or go to 

vanguardpower.com or call 1-800-999-9333.

Choke System

1. Check the engine oil. See 

 Check Oil Level

 section.

2. Make sure that the equipment drive controls, if installed, are disengaged.
3. Move the fuel shut-off (A, Figure 8), if installed, to the OPEN position.
4. Move the throttle control (B, Figure 8), if installed, to the FAST position. Operate the

engine in the FAST position.

5. Move the choke control (C, Figure 8), or the combination choke and throttle (B,C) to

the CLOSED position.

NOTE: 

To start the engine with a dry fuel system, additional cranking time in the choke

position will be required. This will give the fuel pump time to prime the fuel system.

6. Push the stop switch (D, Figure 8), if installed, to the ON position.
7. Turn the key switch (E, Figure 8) to the ON or START position.
8. If the engine starts but will not continue to operate, move the choke control (C,

Figure 8) to the OPEN position to start the engine.

NOTICE 

To extend the life of the starter, use short start cycles (five seconds maximum).

Wait one minute between start cycles.

9. As the engine warms, move the choke control (C, Figure 8) to the OPEN position.

 

If the engine does not start after 3 or 4 times, contact your local dealer or go to

BRIGGSandSTRATTON.COM or call 1-800-444-7774.

Stop the Engine

WARNING 

 

Fuel and its vapors are flammable and explosive. Fire or explosion could result in

burns or death.

Do not choke the carburetor (if equipped) to stop the engine.

1. Push the stop switch, (D, Figure 9), if installed, to the OFF position.
2. With the throttle control in the SLOW position, turn the key switch (E, Figure 9), if

installed, to the OFF position.

3. Remove the key and keep it in a safe location out of reach of children.
4. After the engine stops, move the fuel shut-off (A, Figure 9), if installed, to the

CLOSED position.

Maintenance

Maintenance Information

WARNING 

During maintenance if it is necessary to tilt the unit, make sure that the fuel tank, if

mounted on the engine, is empty and that the spark plug side is up. If the fuel tank is not

empty, leakage can occur and could result in a fire or an explosion. If the engine is tilted

in a different direction, it will not easily start because of oil or fuel contamination of the air

filter or the spark plug.
We recommend that you see a Briggs & Stratton Authorized Service Dealer for all

maintenance and servicing of the engine and engine parts.

NOTICE 

All the components used to build this engine must remain in place for correct operation.

WARNING 

 

 

Accidental engine spark can cause an electric shock or fire and could result in

entanglement, traumatic amputation or laceration.

Before you make adjustments or repairs:

Disconnect the spark plug wire and keep it away from the spark plug.

Disconnect the battery wire from the negative battery terminal (only engines with

electric start.)

Use only the correct tools.

When you check for spark:

Use an approved spark plug tester.

Do not check for spark with the spark plug removed.

Emissions Control Service

For maintenance, replacement, or repair of emissions control devices and

systems, contact a qualified off-road engine repair establishment or service

7

Not for 

Reproduction

Summary of Contents for Vanguard 540000 Series

Page 1: ...540000 610000 61E000 61G800 Operator s Manual Manual del operador Manuel d utilisation Briggs Stratton All rights reserved 80107754 Revision A N o t f o r R e p r o d u c t i o n ...

Page 2: ...1 2 3 4 5 6 7 8 9 10 2 vanguardpower com N o t f o r R e p r o d u c t i o n ...

Page 3: ...11 12 13 14 15 16 17 18 19 20 3 N o t f o r R e p r o d u c t i o n ...

Page 4: ...xhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to www P65Warnings ca gov WARNING Briggs Stratton Engines are not designed for and are not to be used to power fun karts go karts children s recreational or sport all terrain vehicles ATVs motorbikes...

Page 5: ...nd sprockets are correctly attached WARNING Rotating parts can entangle hands feet hair clothing or accessories and result in traumatic amputation or laceration Operate equipment with the guards correctly installed Keep hands and feet away from rotating parts Remove jewelry and make sure that long hair is away from all rotating parts Do not wear loose clothes or items that could become caught WARN...

Page 6: ...l Level section If the oil level is low add the correct amount of oil Start the engine and make sure that the warning light if installed does not come on If the oil level is not low do not start the engine Contact a Briggs Stratton Authorized Service Dealer to correct the oil problem Fuel Recommendations Fuel must meet these requirements Clean fresh unleaded gasoline A minimum of 87 octane 87 AKI ...

Page 7: ...PEN position 4 Move the throttle control B Figure 7 if installed to the FAST position Operate the engine in the FAST position 5 Push the stop switch D Figure 7 if installed to the ON position 6 Turn the electric start switch E Figure 7 to the ON or START position NOTICE To extend the life of the starter use short start cycles five seconds maximum Wait one minute between start cycles If the engine ...

Page 8: ...ing the Exhaust System WARNING During operation the engine and muffler become hot If you touch a hot engine thermal burns can occur Combustible materials such as leaves grass and brush can catch fire Before you touch the engine or muffler stop the engine and wait two 2 minutes Make sure that the engine and muffler are safe to touch Remove debris from the muffler and engine It is a violation of Cal...

Page 9: ...move the clamps away from the fuel filter A Twist and pull the fuel lines D off of the fuel filter 3 Examine the fuel lines D Figure 17 for cracks or leaks Replace if necessary 4 Replace the fuel filter A Figure 17 with an original equipment replacement filter 5 Attach the fuel lines D Figure 17 with clamps C Servicing the Cooling System WARNING During operation the engine and muffler become hot I...

Page 10: ...e states or countries do not allow limitations on how long an implied warranty lasts and some states or countries do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country Standard War...

Page 11: ...art enrichment system soft choke Carburetor or fuel injection system Oxygen sensor Electronic control unit Fuel pump module b Air Induction System Air cleaner Intake manifold c Ignition System Spark plug s Magneto ignition system d Catalyst System Catalytic converter Exhaust manifold Air injection system or pulse value e Miscellaneous Items Used in Above Systems Vacuum temperature position time se...

Page 12: ...80106359 Revision A 12 vanguardpower com N o t f o r R e p r o d u c t i o n ...

Page 13: ...Peligro de descarga eléctrica Peligro de vapores tóxicos Peligro de superficie caliente Peligro de ruido Protección auditiva recomendada para uso extendido Peligro de elemento lanzado utilizar protección para los ojos Peligro de explosión Peligro de congelación Peligro de retroceso violento Peligro de amputación piezas móviles Peligro químico Peligro de calor térmico Peligro de líquidos corrosivos...

Page 14: ...os incluso si usa ventiladores o deja las puertas y ventanas abiertas a manera de ventilación Después de la operación de este producto el monóxido de carbono puede acumularse rápidamente en estos espacios y permanecer durante horas SIEMPRE ubique este producto a favor del viento y mantenga el escape del motor alejado de los espacios confinados ADVERTENCIA La retracción rápida del cordón del arranc...

Page 15: ...ificar o agregar aceite Asegúrese de que el motor esté nivelado Limpie todos los desechos del área de llenado de aceite Consulte la sección Especificaciones para obtener la capacidad de aceite AVISO Este motor fue enviado desde Briggs Stratton sin aceite Los fabricantes o distribuidores del equipo podrían haber agregado aceite al motor Antes de arrancar el motor por primera vez asegúrese de que el...

Page 16: ...retiró la bujía Si el motor está inundado lleve el estrangulador si tiene a la posición ABIERTO o MARCHA Mueva el acelerador si tiene a la posición RÁPIDO y de arranque hasta que el motor se encienda Si hay alguna filtración de gas natural o gas LP en el área no arranque el motor Puesto que los vapores son inflamables no utilice fluidos de encendido presurizados ADVERTENCIA PELIGRO DE GAS NOCIVO L...

Page 17: ...able de la bujía y manténgalo lejos de la bujía Desconecte el cable de la batería del terminal negativo de la batería solo motores con arranque eléctrico Use solamente las herramientas correctas Cuando verifique si hay chispa Use un probador de bujías aprobado No revise si hay chispa con la bujía extraída Mantenimiento del control de emisiones Para el mantenimiento la sustitución o la reparación d...

Page 18: ... F Figura 13 Drene el aceite en un recipiente aprobado 4 Instale y apriete el tapón de drenaje de aceite F Figura 13 Cambio del filtro de aceite 1 Vacíe el aceite del motor Consulte la sección Remoción del aceite 2 Retire el filtro de aceite H Figura 14 y deseche correctamente 3 Antes de instalar el nuevo filtro de aceite lubrique ligeramente la empaquetadura del filtro de aceite con aceite limpio...

Page 19: ...o y provocar el sobrecalentamiento del motor Estos residuos no se pueden retirar sin desmontar parcialmente el motor Como se recomienda en el Plan de mantenimiento haga que un Distribuidor de Servicio Autorizado de Briggs Stratton inspeccione y limpie el sistema de refrigeración por aire Almacenamiento Sistema de combustible Consulte la Figura 20 ADVERTENCIA El combustible y sus vapores son inflam...

Page 20: ...de los equipos usados para suministrar energía primaria en sustitución de un servicio público los generadores de energía de emergencia para fines comerciales los vehículos utilitarios que excedan una velocidad máxima de 25 mph o los motores que se usan en eventos competitivos o en pistas de carreras comerciales o de alquiler 3 Vanguard instalado en generadores de energía de emergencia 24 meses par...

Page 21: ...80004537 Revisión G 21 N o t f o r R e p r o d u c t i o n ...

Page 22: ...que d engelure Risque de rebond Risque d amputation pièces mobiles Risque chimique Risque thermique Risque de corrosivité Messages de sécurité AVERTISSEMENT Ce produit peut vous exposer à des agents chimiques y compris les échappements des moteurs à essence connus dans l État de la Californie pour causer le cancer et le monoxyde de carbone connu dans l État de la Californie pour causer des malform...

Page 23: ...des espaces occupés AVERTISSEMENT Une rétraction rapide du cordon du démarreur effet de rebond a pour effet de tirer votre main et votre bras en direction du moteur plus rapidement qu il n est possible de le lâcher ce qui pourrait provoquer des fêlures des fractures osseuses des contusions ou des entorses Pour empêcher les rebonds lors du démarrage du moteur tirer le cordon du démarreur lentement ...

Page 24: ...s pour le volume maximal d huile AVIS Ce moteur a été livré par Briggs Stratton sans huile Les fabricants d équipement ou concessionnaires pourraient avoir ajouté de l huile au moteur Avant de démarrer le moteur pour la première fois s assurer que l huile est au niveau approprié Ajouter de l huile conformément aux instructions dans le présent manuel Si le moteur est démarré sans huile des dommages...

Page 25: ...IÉ AUX GAZ TOXIQUES Les gaz d échappement du moteur contiennent du monoxyde de carbone un gaz toxique pouvant provoquer la mort en quelques minutes Même si vous ne sentez pas de vapeurs d échappement vous pourriez quand même être exposé e au dangereux gaz de monoxyde de carbone Si vous vous sentez malade étourdi ou faible en utilisant ce produit sortez au grand air IMMÉDIATEMENT Voir un médecin Vo...

Page 26: ...cieux Toutes les 100 heures de fonctionnement ou annuellement Nettoyer ou remplacer le filtre à air 1 2 Nettoyer le pré filtre si installé 1 Changer l huile moteur et le filtre à l huile Remplacer le filtre à huile si installé Remplacer les bougies d allumage Vérifier le silencieux et le pare étincelles si installé Service du système d échappement Toutes les 250 heures de fonctionnement ou annuell...

Page 27: ...taller le filtre à huile à la main jusqu à ce que le joint d étanchéité touche l adaptateur de filtre à huile puis serrer le filtre à huile de 1 2 à 3 4 de tour 5 Ajouter de l huile Consulter la section Ajouter de l huile 6 Démarrer et faire fonctionner le moteur Vérifier s il y a des fuites d huile lorsque le moteur est chaud 7 Arrêter le moteur Confirmer que le niveau d huile est au dessus de la...

Page 28: ...ment du cylindre et causer la surchauffe du moteur Les débris ne peuvent être enlevés sans un désassemblage partiel du moteur Faire inspecter et nettoyer le système de refroidissement par un détaillant autorisé de service de Briggs Stratton tel que recommandé dans le Calendrier d entretien Entreposage Système de carburant Voir la figure 20 AVERTISSEMENT Le carburant et ses vapeurs sont inflammable...

Page 29: ...andard mais de temps à autre une couverture de garantie supplémentaire non déterminée au moment de cette publication pourrait être offerte Pour la présentation des modalités actuelles de la garantie pour votre moteur naviguez à BRIGGSandSTRATTON COM ou communiquez avec votre détaillant autorisé de service Briggs Stratton 2 Aucune garantie n est offerte pour les moteurs utilisés sur un équipement d...

Page 30: ... à la garantie sont uniquement disponibles par l entremise d un détaillant autorisé de service Briggs Stratton Localiser le détaillant autorisé de service le plus près avec notre outil de recherche d un détaillant sur le site BRIGGSandSTRATTON COM ou en composant le 1 800 444 7774 aux États Unis 80004537 révision G N o t f o r R e p r o d u c t i o n ...

Page 31: ...N o t f o r R e p r o d u c t i o n ...

Page 32: ...31 N o t f o r R e p r o d u c t i o n ...

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