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15

Maintenance

Maintenance Schedule

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse
conditions noted below.

1

Change oil after the first (5) operating hours and every 50 hours or every year, whichever occurs first, thereafter. Change oil sooner when operating under dirty or dusty conditions.

2

Replace more often under dirty or dusty conditions.

General Recommendations

Regular maintenance will improve the performance and
extend the life of the generator. See an authorized dealer for
service.

The generator’s warranty does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator must maintain the
generator as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your generator.

All service and adjustments should be made at least once
each season. Follow the requirements in the Maintenance
Schedule chart above.

NOTE:

Once a year you should clean or replace the spark

plug and replace the air filter. A new spark plug and clean air
filter assure proper fuel-air mixture and help your engine run
better and last longer.

Emissions Control

Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any
non-road engine repair establishment or individual.

However, to obtain ”no charge” emissions control service,
the work must be performed by a factory authorized dealer.
See the 

Emissions Warranty

.

Generator Maintenance

Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive dust,
dirt, moisture, or any corrosive vapors. Cooling air slots in
the generator must not become clogged with snow, leaves,
or any other foreign material.

NOTE:

DO NOT use water or other liquids to clean generator.

Liquids can enter engine fuel system, causing poor
performance and/or failure to occur. In addition, if liquid
enters generator through cooling air slots, some of the liquid
will be retained in voids and cracks of the rotor and stator
winding insulation. Liquid and dirt buildup on the generator
internal windings will eventually decrease the insulation
resistance of these windings.

Cleaning

Daily or before use, look around and underneath the
generator for signs of oil or fuel leaks. Clean accumulated
debris from inside and outside the generator. Keep the
linkage, spring and other engine controls clean. Inspect
cooling air slots and openings on generator. These openings
must be kept clean and unobstructed.

Engine parts should be kept clean to reduce the risk of
overheating and ignition of accumulated debris:

• Use a damp cloth to wipe exterior surfaces clean.

Maintenance Schedule - Fill in Dates as You Complete Regular Service

Maintenance Task

Service Intervals

Service Dates

Before

Each Use

Every 25 Hours

or Yearly

Every 50 Hours

or Yearly

Every 100 Hours

or Yearly

Every 250 Hours

or Yearly

Clean debris

X

Check oil level

X

Change engine oil

X

1

Service air cleaner

X

2

Service spark arrestor

X

Service spark plug

X

Clean cooling system

X

2

Check valve clearance

X

Prepare for storage

If unit is to remain idle for longer than 30 days.

Summary of Contents for PowerBoss PowerBOSS 5600 Watt Portable Generator

Page 1: ...Printed in U S A Manual No 197106GS Revision C 08 02 2007 5600 Watt Portable Generator Operator s Manual BRIGGS STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A...

Page 2: ...for supplying electrical power for operating compatible electrical lighting appliances tools and motor loads and is not intended for any other purpose It is important that you read and understand thes...

Page 3: ...ures and Controls 10 Cord Sets and Receptacles 11 Operation 12 Starting the Engine 12 Connecting Electrical Loads 13 Stopping the Engine 13 Don t Overload Generator 14 Maintenance 15 Maintenance Sched...

Page 4: ...moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The manufacturer cannot possibly anticipate eve...

Page 5: ...stop engine with electrical devices plugged in and turned on WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING OR DRAINING...

Page 6: ...ire where it cannot contact spark plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed CAUTION Excessively high operating speeds increase ri...

Page 7: ...he following tools to install these components 13 mm wrench Socket wrench with a 13 mm socket Pliers Safety glasses Install the wheel kit as follows 1 Tip generator so that engine end is up 2 Slide ax...

Page 8: ...Altitude At altitudes over 5 000 feet 1524 meters a minimum 85 octane 85 AKI 89 RON gasoline is acceptable To remain emissions compliant high altitude adjustment is required Operation without this adj...

Page 9: ...DO NOT place generator where exhaust gas A could accumulate and enter inside or be drawn into a potentially occupied building Ensure exhaust gas is kept away from any windows doors ventilation intakes...

Page 10: ...and motor loads D Grounding Fastener Consult your local agency having jurisdiction for grounding requirements in your area E Data Tag Provides model revision and serial number of generator Please hav...

Page 11: ...quiring up to 5 600 watts of power 5 6 kW at 23 3 Amps for 240 Volts or two independent 120 Volt loads at 23 3 Amps each The outlet is protected by a push to reset circuit breaker 120 Volt AC 20 Amp D...

Page 12: ...own during operation make sure unit is on a level surface and check for proper oil level in crankcase This unit may be equipped with a low oil protection device If so oil must be at proper level for e...

Page 13: ...in and turned ON 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator 3 Push engine rocker switch to Off position 4 Move fuel valve to Off positio...

Page 14: ...tor output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additio...

Page 15: ...rator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or...

Page 16: ...generator is on a level surface 2 Check oil level as described in Checking Oil Level 3 If needed slowly pour oil into oil fill opening to the point of overflowing at oil fill 4 Replace and tighten oi...

Page 17: ...Specifications 4 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use the recommended replacement spark plug See Specifications 5 Install spark plug and tighten firmly Servic...

Page 18: ...ne without partial engine disassembly and the use of special tools For this reason we recommend that you have an authorized service dealer check and adjust valve clearance at recommended intervals see...

Page 19: ...ded grade See Changing Engine Oil Oil Cylinder Bore Remove spark plug and pour about 1 2 ounce 15 ml of clean engine oil into the cylinder Install spark plug and pull starter handle slowly to distribu...

Page 20: ...set to Off 2 Fuel Valve is in Off position 3 Dirty air cleaner 4 Out of fuel 5 Stale fuel 6 Spark plug wire not connected to spark plug 7 Bad spark plug 8 Water in fuel 9 Flooded 10 Excessively rich f...

Page 21: ...ur Operating and Maintenance Instructions B S recommends that you retain all your receipts covering maintenance on your small off road engine but B S cannot deny warranty solely for the lack of receip...

Page 22: ...maintenance or repairs The owner is responsible for the performance of all required maintenance as defined in the B S Operator s Manual 6 Consequential Coverage Coverage hereunder shall extend to the...

Page 23: ...nd apologize to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not...

Page 24: ...wer This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating cond...

Page 25: ...Generador Port til de 5600 Vatios Manual del Operario BRIGGS STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A...

Page 26: ...n Montaje de este manual donde encontrar instrucciones para el montaje final Siga las instrucciones al pie de la letra D nde encontrarnos Usted no tendr que ir muy lejos para encontrar el servicio t...

Page 27: ...er sticas 10 Juegos de cordones y enchufes conectores 11 Operando 12 Encienda el motor 12 Conexi n de cargas el ctricas 13 Parada del motor 13 No sobrecargar el generador 14 Mantenimiento 15 Plan de m...

Page 28: ...el s mbolo de alerta AVISO indica una situaci n que podr a producir da os en el equipo Siga en todo momento los mensajes de seguridad para evitar o reducir el riesgo de lesiones y de muerte El fabrica...

Page 29: ...sirvan al generador ADVERTENCIA La combustible y sus vapores son extremadamente inflamables y explosivos El fuego o una explosi n pueden causar quemaduras severas e inclusive la muerte CUANDO ANADA CO...

Page 30: ...sconecte el alambre de la buj a y col quelo donde no pueda entrar en contacto con la buj a CUANDO PRUEBE LA BUJ A DEL MOTOR Utilice un comprobador de buj as homologado NO comprueba la chispa sin la bu...

Page 31: ...de ruedas conforme a las instrucciones siguientes 1 Dele la vuelta al generador de forma que el motor quede arriba 2 Introduzca el eje A a trav s de los dos soportes de montaje 3 Coloque una rueda B e...

Page 32: ...orar Gran altitud En altitudes superiores a 1 524 metros 5 000 pies se deber utilizar gasolina con un m nimo de 85 octanos 85 AKI 89 RON Para seguir cumpliendo la normativa sobre emisiones es necesari...

Page 33: ...puedan acumular o entrar en un edificio que pueda estar ocupado Aseg rese de que los gases de escape no puedan entrar por ventanas puertas tomas de aire de ventilaci n u otras aberturas en un espacio...

Page 34: ...otor Indica el modelo tipo y c digo del motor Tenga por favor estos prontamente disponible cu ndo llamar para la ayuda G Silenciador Apagachispas El silenciador disminuye el ruido del motor y est equi...

Page 35: ...sencilla que requieren hasta 2 800 vatios de energ a a 23 3 Amperios para 120 Voltios 5 600 vatios de energ a 5 6 kW a 23 3 Amperios para 240 Voltios La salida est protegida por un corto circuito de...

Page 36: ...seg rese de que la unidad est en una superficie plana y compruebe que el nivel de aceite del cig e al es correcto La unidad puede equiparse con un dispositivo de protecci n de bajo nivel de aceite En...

Page 37: ...je que el motor funcione sin cargas por algunos minutos para estabilizar las temperaturas internas del motor y el generador 3 Sit e el interruptor balanc n en la posici n Off 4 Gire la v lvula de comb...

Page 38: ...cuadamente 4 Conecte y encienda la pr xima carga 5 De nuevo permita que el generador se estabilice 6 Repita los pasos 4 y 5 para cada carga adicional que usted tenga NUNCA a ada cargas que sobrepasen...

Page 39: ...l motor y provocar p rdidas de rendimiento o fallos Asimismo si penetran l quidos en el generador a trav s de las ranuras del aire de refrigeraci n parte del l quido puede permanecer en los huecos y r...

Page 40: ...aceite indicados Comprobaci n del nivel de aceite Compruebe el nivel de aceite antes de cada uso o cada 5 horas de funcionamiento como m nimo Rellene si es necesario 1 Coloque el generador sobre una...

Page 41: ...te a mano 8 Limpie los residuos de aceite Servicio del depurador de aire Si se utiliza con un filtro de aire sucio el motor no funcionar correctamente y puede sufrir da os Cambie el filtro de aire cad...

Page 42: ...tas especiales Por esta raz n le recomendamos que un distribuidor autorizado compruebe y ajuste la holgura de la v lvula siguiendo los intervalos recomendados consulte la secci n Plan de Mantenimiento...

Page 43: ...grado de aceite recomendado Aceite el di metro interior del cilindro Quite la buj a y vierta aproximadamente 15 ml 1 2 onza de aceite de motor limpio en el interior del cilindro Coloque la buj a y ar...

Page 44: ...ire sucio 4 Sin gasolina 5 Gasolina vieja 6 El cable de la buj a no est en malas la buj a 7 Buj a defectuosa 8 Agua en la gasolina 9 Sobrecebado 10 Mezcla de combustible excesivamente rica 11 La v lvu...

Page 45: ...sponsable de la correcta realizaci n de las operaciones de mantenimiento que se enumeran en las Instrucciones de uso y mantenimiento B S recomienda conservar todas las facturas relativas al mantenimie...

Page 46: ...to y durabilidad equivalentes El propietario es responsable del cumplimiento de todas las operaciones de mantenimiento obligatorio que se definen en el manual del operario de B S 6 Cobertura de da os...

Page 47: ...s sanitarios destinados al mantenimiento de las constantes vitales Esta garant a excluye los fallos debidos a hechos fortuitos y a otros acontecimientos de fuerza mayor que escapan al control del fabr...

Page 48: ...eal Esta diferencia se debe entre otros a los siguientes factores accesorios filtro de aire escape carga refrigeraci n carburador bomba de combustible etc limitaciones de la aplicaci n condiciones amb...

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