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85
july 2012
INTRODuCTION OF E SERIES™ ENGINES
09p600, 09p700 OHV VERTICAl SHAFT ENGINES

ApSI #:
DATE:
SuBjECT: 
MODElS:

 

Briggs & Stratton has recently introduced the new E Series™ engine family, which includes the 550e Series™ and 

550ex Series™ OHV engines.
This APSI provides basic servicing information in advance of the repair manual currently in development. System 

tests and component removal/installation procedures are common with most other Briggs & Stratton engines. See 

the Illustrated Parts List for service part numbers. The specifications, part numbers and/or procedures provided 

here are PRELIMINARY and subject to change.

Figure 1

         

BRIGGS & STRATTON 

         

Distribution Sales & Customer Support

 

ADVANCE PRODUCT SERVICE INFORMATION

 Copyright© 2012 Briggs & Stratton Corporation

All language translations of this document are

derived from the original English source file.

Not 

for 

Reproduction

Summary of Contents for 09P600

Page 1: ...in development System tests and component removal installation procedures are common with most other Briggs Stratton engines See the Illustrated Parts List for service part numbers The specifications part numbers and or procedures provided here are PRELIMINARY and subject to change Figure 1 Briggs stratton Distribution Sales Customer Support ADVANCE PRODUCT SERVICE INFORMATION Copyright 2012 Brigg...

Page 2: ...NS Dimensions are shown in inches millimeters 4 746 120 54 7 442 189 04 6 21 157 7 7 41 188 3 13 62 345 96 7 442 189 04 2 41 61 15 1 56 39 7 3 68 93 54 3 19 81 15 3 02 76 68 9 13 231 98 Figure 2 N o t f o r R e p r o d u c t i o n ...

Page 3: ...carburetor body to extract the seat When installing a replacement seat make sure the rounded edge is pressed into the opening in the carburetor body and the flat edge is facing the bowl Oil Capacity This engine requires a reduced oil capacity of just 15 oz 44 L A new oil bottle has been designed for service under part number 100113 The bottle contains the correct amount for this engine in support ...

Page 4: ...lacement piston rings the paint stripes on the rings must be to the right side of the ring gaps Figure 3 Sump and Seals Install the sump bolts in positions 1 through 6 Figure 4 Install the self tapping sump screw in position 7 Do not use the self tapping screw in any other hole location Using the sequence shown tighten the bolts to the torque specification provided in this APSI 1 7 4 2 5 3 6 Figur...

Page 5: ... 5 Apply a bead of sealant to the cylinder head plate before placing it on the head To set the valve clearance rotate the crankshaft PTO counterclockwise four turns to seat the valve train parts then continue turning until the piston reaches Top Dead Center TDC on the compression stroke Both valves will be closed Slowly turn the crankshaft again until the piston is 250 6 35 mm past TDC Adjust the ...

Page 6: ...Assemble the air cleaner base to the carburetor and install two screws and tighten to the specification provided in this APSI Rotate the carburetor to fit the governor link into the throttle lever then insert the primer hose barb into the slot of the mounting bracket and then press the carburetor on the tube of the carburetor spacer Secure the air cleaner base to the mounting bracket with two scre...

Page 7: ... direction of rotation of the governor lever 3 Rotate the governor shaft in the direction noted until it stops 4 While holding the linkage and governor shaft tighten the governor lever nut to the specification provided in this APSI Dynamic Adjustment 1 Start the engine and allow it to warm up at idle for 3 5 minutes 2 Move the throttle control if equipped to high speed Using a tang bender adjust t...

Page 8: ...screws to the specification provided in this APSI Figure 9 Flywheel Guard Blower Scroll Ensure that the breather tube is fully installed at the back of the air cleaner base and against the cylinder casting at the breather chamber Apply a thin bead of sealant p n 100106 around the breather Figure 10 Position the flywheel guard on the cylinder and install the five screws Tighten the screws to the sp...

Page 9: ...into the metal bosses of the flywheel guard Figure 11 Oil Dipstick and Dipstick Tube The short oil dipstick screws directly into the cylinder The extended dipstick tube is pressed into the cylinder and hooks over the edge of the flywheel guard Figure 12 The tube is held in place when the blower housing is installed Figure 12 N o t f o r R e p r o d u c t i o n ...

Page 10: ...he retaining ring Figure 13b with the slots on the rewind and snap it into position Figure 13a Figure 13b ENGINE SPECIFICATIONS Common Specifications SAE Metric Armature Air Gap 006 014 in 15 36 mm Bore and Stroke 2 49 x 1 75 in 63 4 x 44 5 mm Crankshaft End Play 002 028 in 05 1 0 mm Displacement 8 54 ci 140cc Exhaust Valve Clearance Cold 004 008 in 10 20 mm Intake Valve Clearance Cold 004 008 in ...

Page 11: ...lock 30 lb in 3 4 Nm Blower Housing 35 lb in 4 0 Nm Flywheel Brake 35 lb in 4 0 Nm Breather Reed 45 lb in 5 1 Nm Carburetor Bracket to Cylinder Head 60 lb in 6 8 Nm Casing Clamp 3 lb in 3 Nm Connecting Rod 100 lb in 11 3 Nm Cylinder Head to Cylinder Block 130 lb in 14 7 Nm Sump to Cylinder Block 85 lb in 9 6 Nm Control Bracket 65 lb in 7 3 Nm Flywheel Guard to Cylinder Block 65 lb in 7 3 Nm Flywhe...

Page 12: ...rankpin Journal 874 in 22 20 mm 872 in 22 15 mm Mag Journal 874 in 22 20 mm 872 in 22 15 mm PTO Journal 874 in 22 20 mm 872 in 22 15 mm Cam Shaft Mag Side Journal 500 in 12 71 mm 499 in 12 67 mm PTO Side Journal 500 in 12 71 mm 499 in 12 67 mm Connecting Rod Crankpin Bearing 875 in 22 24 mm 876 in 22 26 mm Piston Pin Bore 491 in 12 46 mm 493 in 12 52 mm Piston and Pin Pin Diameter 490 in 12 45 mm ...

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