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Fill-Boss® Operation Manual V3.00

Fill-Boss

Automated Counter-pressure Bottle and Growler Filler

Operation Manual V3.00

Updated 9/12/2018

Page 1

Summary of Contents for Fill-Boss

Page 1: ...Fill Boss Operation Manual V3 00 Fill Boss Automated Counter pressure Bottle and Growler Filler Operation Manual V3 00 Updated 9 12 2018 www Brew Boss com Page 1...

Page 2: ...e is inside the keg or brite tank The fill process is as follows 1 User installs a bottle Bottles should be chilled as much as possible to minimize foaming during filling 2 User presses the button 3 F...

Page 3: ...ed and also included a special auto bottle detection system that starts filling automatically after a bottle is inserted Manual Fill Mode is the simplest of all the modes and requires that the user pr...

Page 4: ...will fill for the exact same amount of time Fills should be fairly consistent using this mode provided the pressure in the system stays the same throughout the bottling session Auto Bottle Detect Mode...

Page 5: ...on foam environment greatly reduces the possibility that oxygen remains in the bottle after filling The basic sequence of operations for the Fill Boss is as follows Bottle is purged of air for Purge T...

Page 6: ...Fill Boss Operation Manual V3 00 3 Fill Boss Components Page 6...

Page 7: ...n these connections because they can be easily and quickly connected and disconnected and have built in valves to eliminate the need for valves Adapters for nearly every type of keg or brite tank are...

Page 8: ...tor Next connect the CO2 input tube to your CO2 regulator A inch NPT quick connect is provided as this is the most common port size on beverage regulators If yours is a different size you can procure...

Page 9: ...to fit your bottle or container To accomplish this lower the platform using the adjustment knob on top of the unit to give clearance for the bottle Center the bottom of the bottle on the support puck...

Page 10: ...use on other size bottles Install Bottle with Fill Tube Installed The Fill Boss is designed to use the spring to offset the pressure in the bottle For this reason the spring is fairly strong Do not t...

Page 11: ...ttle so the opening of the bottle engages the conical bottle seal Now compress the spring to lower the platform as shown above and center the bottom of the bottle on the locating puck on the platform...

Page 12: ...sed later in this document Press the push button to start filling You should hear gas escape from the purge valve for about 2 seconds then hear the bottle being pressurized The LCD will indicate purgi...

Page 13: ...pressure is released from the bottle liquid enters the bottle to replace the missing gas The faster this occurs the faster the fill occurs You need to set the fill speed to the fastest speed that sti...

Page 14: ...rflow container as necessary It is important to perform this function until the keg is empty to assure you have purged all lines with gas so that no water remains in the system after cleaning Set Auto...

Page 15: ...ally starting to fill This gives the user the opportunity to abort the fill quickly should the user have inserted the bottle incorrectly or for any other reason We recommend this be set to at least 1...

Page 16: ...ed below Some users like to clear the fill tube of beverage after the fill is complete so the next bottle does not start out by forcing the leftover beverage in the fill tube into the bottle during th...

Page 17: ...eing reported by the auto fill sensor When you select this mode the display will change to the image shown below Use this to help you determine the optimum FD Offset as described above Please note tha...

Page 18: ...d with sanitizer Fill Bottle Operation of the Fill Boss is exactly as explained above in Fill Boss Testing just use your favorite beverage instead of water Bottles should be sanitized and also must be...

Page 19: ...se burst spray when you remove a bottle so the goal is to fill at the lowest pressure you can Experiment until you get the correct balance of fill speed and pressure If you are getting sprayed when re...

Page 20: ...Fill Boss Operation Manual V3 00 Page 20...