Breckwell Classic Cast P4000 Maintenance & Cleaning Download Page 3

CLEANING 

 

a. 

Heat Exchange Tubes

 – Your Breckwell stove is designed 

with a built-in heat exchange tube cleaner. This should be used 
every two or three days to remove accumulated ash on the 
tubes, which reduces heat transfer on the P4000. Insert the 
handle end (with hole) of the cleaning tool onto the cleaning 
rod (refer to figure 15). The cleaner rod is located in the grill 
above the stove door. Move the cleaner rod back and forth 
several times to clean the heat exchanger tubes. Be sure to 
leave tube cleaner at the rear of the stove. 

 

b. 

Interior Chambers

 – Four ash doors and two upper baffles in 

the firebox in the P4000 can be removed for periodic cleaning 
(Figure 19). These doors allow access to the chamber 
surrounding the firebox. 

 

NOTE:

 When removing the upper baffles do not remove the 

screws; just loosen them enough to allow the baffles to be 
removed. 

 

Periodically, you must vacuum ashes from this chamber. In 
some cases you will need to remove creosote, which can 
accumulate rapidly under certain conditions. A small wire brush 
can be used. It is important to remove this creosote because it 
is highly combustible. INSPECT BEHIND THESE CLEANING 
PLATES AT LEAST ONCE PER TON OF PELLETS BURNED 
UNTIL YOU ARE FAMILIAR WITH HOW ASHES AND 
CREOSOTE ACCUMULATE WITH YOUR OPERATING 
PRACTICES. Use the small wire brush to also clean the inside 
of the chamber walls, above the access doors. 

 

BLOWERS 

 

DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER 
BEFORE SERVICING UNIT. 

 

Cleaning

 – Over a period of time, ashes or dust may collect on the 

blades of both the combustion blower and convection blower. 
Periodically the blowers should be vacuumed clean as these ashes 
can impede performance. Creosote can also accumulate in the 
combustion blower. This needs to be brushed clean. The convection 
blower is accessed by removing the stove’s left side panel. The 
combustion blower can be accessed by removing the stove’s right 
side panel. The convection blower is on the left (facing stove), and 
the combustion blower is on the right. 

 

NOTE: 

When cleaning, be careful not to dislodge balancing clip on 

convection blower or to bend fan blades. Some stove owners lightly 
spray an anti-creosote chemical on the fire to help reduce creosote 
formation within the stove. 
 

 

 
 
 

  

 

 
 
 

 

 

 

 
 
 
 

FIGURE 19 

MAINTENANCE

17

FIGURE 20 

     Baffle Plates     

FIGURE 21 

Air Switch 

Combustion 

Blower 

Auger Motor 

High Temp 

Thermodisc 

Convection 

Blower 

Combustion 

Blower 

POF 

Thermodisc 

Auger Shaft

Ash Doors 

Air Switch Tube 

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