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Brave MBR2528HCOA.1, Owner'S Manual

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Brave MBR2528HCOA.1 Owner'S Manual Download Page 10

 

10 

 

Initial Set-Up

Step 1. Inspect & Unpack 

 
Upon receiving your item check for missing or damaged parts.  

 

See 

“Component Identification”

 section of this manual for a diagram of the pressure washer and its components.   

 

For missing or damaged components, contact Product Support at 1-800-350-8739. 

 

If complete, fill out product serial number information. See 

“Limited Warranty” 

section of this manual.  

 

 
 
 
 

 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

* Depending in model, components may appear differently than illustrated 

 

Any Questions, Comments, Problems or Parts Orders call Brave Product Support  

at 1-800-350-8739. 

 
 

 

Summary of Contents for MBR2528HCOA.1

Page 1: ...gnite fuel or other flammable liquids or vapors in the vicinity Hot exhaust from engine can ignite combustible materials Burns Pressure Washer pump and engine are hot surfaces that can cause burn injuries Detailed safety information about these hazards appears throughout this manual Equipment Protection Quick Facts Inspect Upon Delivery FIRST Inspect for missing or damaged components See Initial S...

Page 2: ...r Operation 15 Check Add Oil to Pump 15 Check Add Engine Oil 15 Inspect Fuel System Check for Leaks 16 Connect Hoses Water Supply and Spray Nozzle 17 Prime the Water Supply 18 Set Up for Chemical Spray if desired 19 Start Up Procedures 20 Start the Engine to Power the Pump 20 Apply Cleaning Chemical If Desired 20 Begin High Pressure Spray 20 Shutdown 21 STORAGE 22 Between Use Storage 22 Prepare Pr...

Page 3: ...TS EXPLODED VIEW REV A 1 28 PARTS LIST REV A 1 29 PUMP ASSEMBLIES 30 PUMP ASSEMBLY PARTS 31 PUMP EXPLODED VIEW COMET AXD 32 PUMP EXPLODED VIEW CAT 4DNX 34 PUMP EXPLODED VIEW CAT 4SPX 35 PUMP EXPLODED VIEW CAT 66DX 37 PUMP EXPLODED VIEW COMET VRX 38 LIMITED WARRANTY 40 ...

Page 4: ... safety apparel includes waterproof insulated gloves and non slip protective footwear Cleaning chemicals may require the use of respiration mask refer to chemical label for further instruction Adult control only Only trained adults should set up and operate the pressure washer Do not let children operate Under The Influence Never operate or let anyone else operate the pressure washer while fatigue...

Page 5: ...ped with Oil but refills required Universal Tractor Transmission Oil part COCP2101 or Mobil 1 Synthetic Oil 15W50 Pump Oil Shipped with Oil but refills required Universal Tractor Transmission Oil part COCP2101 or Mobil 1 Synthetic Oil 15W50 Pump Oil Shipped with Oil but refills required SAE 30 Non Detergent Oil or Cat Pump Oil part 22158 BRP3033HCA BRP3540HCA FLOW OUTPUT FLOW OUTPUT PSI bar 3300 2...

Page 6: ...er Pump Inspect for loose broken parts prior to each use A device that moves fluid through a combination of suction and displacement 6 Engine Honda engine provides years of reliable use Air cooled engine that powers the pump 7 Gun Hook Store spray gun on hook 8 Nozzles Change nozzles for different spray patterns 9 Spray Gun Always use two hands for safe operation 10 Trigger Actuate to allow pressu...

Page 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Page 8: ...s are in place and in good condition If a safety label is missing or not legible order new labels from Brave Product Support at 1 800 350 8739 On Product Warning Labels Location Part numbers Description 1 781027 Instruction 2 781026 Burn Hazard Decal located on engine Warning 2 1 ...

Page 9: ...OFF 2 Turn water supply OFF 3 Squeeze trigger to relieve system pressure 4 Remove garden hose 5 Remove pressure hose 6 Turn fuel valve OFF if equipped START UP INSTRUCTIONS 1 Attach garden hose 2 Attach pressure hose 3 Attach gun and lance 4 Turn water supply ON 5 Squeeze trigger to purge air from pump 6 Insert nozzle 7 Start engine ...

Page 10: ... pressure washer and its components For missing or damaged components contact Product Support at 1 800 350 8739 If complete fill out product serial number information See Limited Warranty section of this manual Depending in model components may appear differently than illustrated Any Questions Comments Problems or Parts Orders call Brave Product Support at 1 800 350 8739 ...

Page 11: ...61 Flange Nut Qty 2 Part 82019 Carriage Bolt Qty 2 Part 82233 Vented fill cap BR2528HCO BR2530HCO Gun Hook Qty 1 Part 38509 T Handle Knob Qty 2 Part 38578 Nozzle Qty 2 or 5 Varies by model Grommet Qty 5 Part 35198 Nylock Nut Qty 2 Part 777495 ...

Page 12: ... for safely moving the pressure washer Outdoor Use Only Select a suitable outdoor location 1 Never run the pressure washer in an enclosed or partially enclosed location such as a building garage barn shed or house These spaces can trap poisonous gases Running a fan or opening windows will not provide adequate ventilation to prevent dangerous CO build up 2 Only use the pressure washer outdoors at l...

Page 13: ...sible fire Exhaust WARNING Exhaust Modification hazard Never attempt to attach ductwork to the muffler system to allow for installation inside an enclosure This could cause heat build up and increased exhaust back pressure resulting in possible exhaust leakage or damage to the pressure washer 1 The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch ...

Page 14: ...t up and operation Do not allow anyone to operate the pressure washer who has not read the Owner s Manual and been instructed on its safe use Adult control only Only trained adults should set up and operate the pressure washer Do not let children operate Pressure washers can generate forces greater than children can control and require judgment beyond what can be expected of children Under the inf...

Page 15: ...sher specific chemicals wear a respirator mask to avoid inhalation of vapors if directed on the chemical label 2 Wear non slip protective footwear Use of pressure washer can create puddles and slippery surfaces Wear footwear capable of maintaining a good grip on wet surfaces Preparing for Operation Make sure that any regular maintenance has been performed as prescribed in Maintenance Repair sectio...

Page 16: ...ed rags are flammable and should be disposed of properly If fuel is spilled on your skin or clothes change clothes and wash skin immediately Fill Engine Fuel Tank Check the gasoline tank level If needed fill tank with fresh unleaded gasoline from a portable container 1 Remove engine gas cap 2 Add gasoline through the fill opening Use only a UL approved portable gasoline container to transfer the g...

Page 17: ...lon bucket with your garden hose The bucket must fill faster than the times listed in the table below Model Time to fill 5 gallon bucket BR2528HCO 100 seconds BR2530HCO 100 seconds BRP2530HCA 100 seconds BRP3033HCA 84 seconds BRP3540HCA 72 seconds 3 The water supply garden hose must have an inside diameter of at least 5 8 If the hose is more than 100 ft long the diameter must be at least 3 4 4 Nev...

Page 18: ... 3 Release the collar making sure it springs back and re seats to its original non retracted position Check the connection by pulling on the nozzle to ensure a tight connection if correctly inserted nozzle will rotate but not pull out Prime the Water Supply Turn on water supply and squeeze the trigger CAUTION Water Pressure Never run the pump without the water supply connected and turned on Operat...

Page 19: ...emicals Containing Muriatic Acid Certain chemicals such as bleach or those containing muriatic acid will cause pump damage if introduced upstream through the pump s water inlet WARNING Chemical Spraying Never spray acids corrosives or abrasive or flammable liquids Breathing hazards surface burns corrosion or fire explosion could result Follow the chemical manufacturer s label instructions for prop...

Page 20: ...from people Never direct discharge stream at or near any person Do not allow any part of the body to come in contact with the fluid stream High pressure spray can cause serious skin eye or falling injuries Injection injury will occur if high pressure spray pierces the skin injecting liquid under the skin Injection injury can result in blood poisoning and or severe tissue damage leading to infectio...

Page 21: ...e locked position to guard against accidental trigger release Spray Gun Safety Lock When not spraying use the spray gun safety lock to prevent accidental high pressure discharge 10 Always turn off the engine and activate spray gun trigger to relieve system pressure when the sprayer is unattended disconnecting hoses installing cleaning nozzles or servicing the pump WARNING Injury Always turn off th...

Page 22: ...peratures you must properly prepare the pressure washer to prevent water from freezing in the system WARNING Freezing Conditions Do not allow water to freeze in the pressure washer high pressure hose or spray gun Freezing water can cause damage to the equipment and cause the spray gun to fail in the open position A spray gun that has failed in the open position can whip around and cause personal i...

Page 23: ...dd one teaspoon oil through spark plug hole c Place rag over spark plug hole and slowly pull the recoil a few times to lubricate the combustion chamber Replace spark plug but do not reconnect the spark plug wire Prepare Pressure Washer for Storage Prepare the pressure washer for storage 1 Make sure the engine start switch is OFF 2 Disconnect the engine spark plug wire if you haven t already done s...

Page 24: ...ressure washer Turn off relieve pressure first Always turn off pressure washer and relieve system pressure before inspection or maintenance Remove spark plug or spark plug wire to prevent accidental starting Fuel valve off Turn fuel shut off valve to OFF position before transporting or servicing the pressure washer Replace guards Make sure all guards and cover shields are replaced after servicing ...

Page 25: ...per local state and national guidelines 1 Unscrew garden hose from water inlet if connected 2 Unscrew inlet filter 3 Remove filter screen 4 Run water through filter screen to clean 5 Reassemble Filter Filter Inspect Fuel System Inspect the engine fuel system and check for leaks before each use Do not start pressure washer until all needed repairs have been completed WARNING Filter Disposal Gasolin...

Page 26: ... pour it down a drain NOTE TO COMMERCIAL USERS All mechanical equipment no matter how well designed will need maintenance and repairs A Brave pressure washer is no exception At times a Brave pressure washer may become inoperable because repairs are required Brave Product Support will assist in these repairs as needed but if an inoperable pressure washer creates a major expense to your business the...

Page 27: ... Place ON OFF switch in the ON position Spark plug wire not attached Attach spark plug wire to spark plug LOW SURGING PRESSURE Causes Solutions Insufficient water supply Increase water flow Check for kinked or pinched hose Plugged inlet screen Pull out and clean screen carefully Need to use high pressure nozzle Change to the green yellow white or red nozzle Plugged nozzle Remove nozzle check for b...

Page 28: ...28 Parts Exploded View Rev A 1 Depending on model components may appear differently Item Numbers BRP2530HCA BRP3033HCA BRP3540HCA BR2528HCO BR2530HCO ...

Page 29: ...Lance w Quick Connect 1 BRP2530HCA BRP3033HCA BRP3540HCA 16 779165 Spray Gun 1 BRP2530HCA BRP3033HCA BRP3540HCA 38527 BR2528HCO BR2530HCO 17 791309 Lance 1 All 18 791308 Nozzle Quick Coupler 1 All 19 38530 Nozzle 2 Pack 3 0 Nozzle 5 Pack 3 0 Nozzle 5 Pack 3 5 1 BR2528HCO BR2530HCO 38531 BRP2530HCA 38532 BRP3033HCA BRP3540HCA 20 221222 Chemical Strainer 1 All 21 777165 Braided Chemical Hose sold by...

Page 30: ...30 Pump Assemblies ...

Page 31: ...BRP2530HCA BRP3033HCA 35169 1 2 Inlet Filter BRP3540HCA 29 777340 x Hose Barb Fitting 1 BRP2530HCA BRP3033HCA BRP3540HCA 30 777834 Hose Clamp 2 BRP2530HCA BRP3033HCA BRP3540HCA 31 777165 PVC Hose sold by foot 1 ft BRP2530HCA BRP3033HCA BRP3540HCA 32 38584 Easy Start Valve 1 BRP2530HCA BRP3033HCA BRP3540HCA 33 777347 3 8 Street Tee 1 BRP2530HCA BRP3033HCA BRP3540HCA 34 35918 Thermal Valve 1 BRP2530...

Page 32: ...32 Pump Exploded View Comet AXD ...

Page 33: ...HOSE TAIL W WING NUT 1 17 CO0009036900 RING 3 55 SEE PART 58 CHEM COUPLING 1 18 CO0009021900 RING RETAINER WOBBLE PUMP 3 56 CO3003002400 BALL FOR CHEMICAL INJECTOR 1 19 CO1210035600 O RING SEAL CONTAINER WOBBLE 3 57 CO1802018000 SPRING FOR CHEMICAL INJECTOR 1 20 CO1241005700 BACK PACKING 3 58 CO2803043500 CHEMICAL INJECTOR KIT 1 21 CO0601030800 OIL SEAL SPACER 3 59 CO3200001700 PORT PLUG AXD COMET...

Page 34: ...37 CA92241 Gauge Bubble Oil w Gasket 1 168 CA543988 Retainer Spring Inlet 3 38 CA44428 Gasket Flat Flex Oil Gauge 1 169 Kit 2 Retainer Spring Discharge 3 48 CA44842 Drain Plug 1 172 CA142807 O Ring for Plug 3 49 CA14179 O Ring for Drain Plug 1 174 CA547104 Plug Valve w o ring 3 53 Not Available Crankcase 1 185 Not Available Head Manifold w Unloader Body 1 64 CA46229 Crosshead Pin 3 188 Not Availab...

Page 35: ...35 Pump Exploded View Cat 4SPX ...

Page 36: ...6 CA49664 Seat 1 69 CA126259 437 CA13963 O Ring 70D for Seat 1 70 CA25301 Oil Seal 3 438 CA46254 Seat Check Valve 1 90 CA547091 Plunger 3 439 CA13963 O Ring 70D for Check Valve Seat 1 98 CA46730 Washer 3 443 CA547826 Valve Check 1 99 CA542405 Retainer Plunger 3 444 CA45924 Spring 1 100 CA44869 Retainer Seal 3 446 CA26133 O Ring 70D for Body 1 106 CA45188 Seal 3 469 CA7332 Chemical Fixed Injector 1...

Page 37: ...37 Pump Exploded View Cat 66DX ...

Page 38: ... 1 41 2409 0099 Piston 3 4 1210 0475 O Ring 1 42 0009 0267 Ring 3 5 3230 0031 Sensor 1 43 5026 0260 Piston Kit 3 6 1802 0217 Spring 1 44 1210 0391 O Ring 1 7 1002 0116 Suction Filter 1 45 1210 0463 O Ring 1 8 2803 0395 Quick Coupler 1 46 2409 0102 Check Valve 1 9 1223 0093 Wing Nut 1 47 1802 0218 Spring 1 10 2800 0096 Straight Hose Tail Kit 3 48 5026 0262 Check Valve Kit 1 11 3218 0351 Pump Manifo...

Page 39: ...334 Regulation Valve Kit 1 63 0438 0081 Ball Bearing 1 26 3009 0136 Regulation Valve Seal 1 64 0031 0012 Pump Crankshaft 1 27 1210 0170 O Ring 1 65 0019 0112 Oil Seal 1 28 3003 0032 Ball 1 66 0403 0156 Pump Crankcase 1 29 5026 0269 Regulation Valve Seat Kit 1 67 3200 0071 Plug 1 30 1220 0061 Delivery Valve 2 68 2417 0064 Extension 1 31 1220 0062 Delivery Valve 1 69 1210 0492 O Ring 1 32 3302 0279 ...

Page 40: ...s personal residential household use by a consumer Commercial use means all other uses including but not limited to use for commercial income producing or rental purposes or when purchased by a business This limited warranty applies to the original purchaser of the equipment verification of purchase in the form of a receipt is the responsibility of the buyer is non transferable and covers parts an...

Page 41: ...nt Unit City State ZIP Code Home Phone Alternate Phone Email Purchased From Company Address Street Address Apartment Unit City State ZIP Code Model Information Purchase Date Application Type Homeowner Commercial Rental Model i e BR2530HCA Serial Signature Register your product online at www braveproducts com ...

Page 42: ...42 BRAVE 20195 S Diamond Lake Rd STE 100 Rogers MN 55374 ...

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