BraunAbility Rails User Manual Download Page 7

Fitting Low Profile and Surface Rails - Important notice

Fit and use

1. 

The minimum acceptable length of rail that can safely be installed in a vehicle to accommodate a  

wheelchair is 1300 mm. This will allow one wheelchair positioned centrally. The rail must be fitted 

 

ensuring fasteners are fitted to the extreme end hole positions.

2.  For details of the space required within a vehicle for a wheelchair installation, reference should be made 

to the guidelines within the British or International standard ISO 10542-1 part 2, ”Technical systems and 
aids for disabled or handicapped persons  - Wheelchair Tiedown and Occupant Restraint Systems”.

 

Some vehicle layouts may have problems using Low Profile and Surface rail with pre-drilled countersunk 
holes due to under floor obstructions, such as box sections or angle brackets. In these situations where 

a hole is “missed”, it is required to generate two new holes, one on either side of the original, with the 
maximum distance between them being 101 mm.

3.  If the distance of the box section is greater than 101mm, we recommend drilling through the box section 

and adding a crush spacer to accommodate the new hole. 

4. 

The original unused hole must finally be filled with a short self-tapping screw with a matching head. 

5. 

It is critical that the installed rail is flat along its length and correctly positioned relative to any other rail 
lengths fitted in the vehicle floor. Elements within a pattern of rails must also be parallel to one another. 
This is particularly important if fitting Unwin “Fixed Base Equipment” or manufacturing removable seats, 
to ensure they will fit universally along the rails.

6.  We recommend that installers use a rail jig to ensure that paired rails are parallel with each other within 

acceptable tolerances. Our seat fixtures, when correctly fitted to the seat legs, will accept a rail fitting 

 

tolerance of +/- 1mm on nominal set leg centres. Rail centre to centre variations outside this tolerance 
and may lead to seats jamming or to seats not being able to be fitted easily in the rail at difference 

 

positions.

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Summary of Contents for Rails

Page 1: ...Rails User Manual EN Instructions for fitting and use ...

Page 2: ...formance and safe operation Keep the manual in a safe place so that you can refer to it when necessary If you have any questions about your equipment please contact us Once again thank you for placing your confidence in our products Safe vehicle adaptation solutions For your safety BraunAbility products are designed and tested according to current directives and standards ...

Page 3: ...tting Low Profile Rail Fitting Surface Rail Fitting Low Profile Surface Rails Importance Notice Fitting Heavy Duty Rail Rail Accessories Equipment storage and maintenance Warranty 4 5 6 7 8 9 10 10 3 Rails EN Index Declaration of conformity at the end of the manual ...

Page 4: ...Limitation of use Safety information LOW PROFILE RAIL HEAVY DUTY RAIL SURFACE RAIL 4 Rails ...

Page 5: ...3 As an option the rail can be supplied without the base holes machined In this case the machinist must ensure the hole pitches are as recommended and the countersunk depths are critically controlled to avoid weakening the rail 4 All fasteners must be torque loaded to 11 Nm 8 foot pounds 5 Specific end caps are available for low profile rail 6 Low profile rail is also available in 4 50 and 5 metre...

Page 6: ... 4 50 and 5 metre lengths 2 The floor rail is fixed to the vehicle structure using fasteners suitable for specific application 3 All fasteners must be torque loaded to 11 Nm 8 foot pounds 4 Specific end caps are available for surface rail 5 Recess in rail should be kept clear of debris to allow equipment to fit and move freely along the rails 6 Rails ...

Page 7: ...e maximum distance between them being 101 mm 3 If the distance of the box section is greater than 101mm we recommend drilling through the box section and adding a crush spacer to accommodate the new hole 4 The original unused hole must finally be filled with a short self tapping screw with a matching head 5 It is critical that the installed rail is flat along its length and correctly positioned re...

Page 8: ...Additional fasteners must be fitted at the ends of the rail in particular at the rear end 3 Fasteners must be used on installation 4 Bolts M8 steel hexagon headed grade 8 8 plated guide length 40 50 mm 5 Nuts M8 steel nyloc grade 8 plated 6 Washers M8 steel plain plated 7 Torque settings 20 nm 15 lbs ft 8 Under Floor Reinforcement 9 Contact BraunAbility for specific recommendations 8 Rails ...

Page 9: ...cult to position a washer End Caps LPEC RECLY RECLG SEC RECSY RECSG Line up the end cap squarely to the end of the installed rail ensuring that the slugs locate correctly under the rail end Using the end cap as a guide drill through and secure using a no 6 counter sunk wood screw Rail Trim RT04 RT25 Designed to keep the rail track clean from dirt Slides into the rail central channel and can be cut...

Page 10: ...ions Warranty BraunAbility products are extensively tested using BraunAbility anchorage systems and our full warranty normally only applies to BraunAbility equipment when used with BraunAbility branded anchorages or as instructed BraunAbility have also participated in test programs with other manufacturers anchorage products and will support warranty on the BraunAbility products when used in conju...

Page 11: ... eu www braunability eu Declares that the products LPRD36 LPRF36 LPRB36 LPRA36 LPRD45 LPRF45 LPRB45 LPRA45 LPRD50 LPRF50 LPRB50 LPRA50 SRD36 SRF36 SRB36 SRA36 SRD45 SRF45 SRB45 SRA45 SRD50 SRF50 SRB50 SRA50 HDRF39 HDRF47 HDRF48 HDRF50 Accredited by URS as testing laboratory in accordance with ISO IEC 17025 2005 Quality system certified in accordance with ISO 9001 2008 Illustrations descriptions an...

Page 12: ...UI1264H BraunAbility UK Ltd Unwin House The Horseshoe Coat Road Martock Somerset TA12 6EY UK Phone 44 1935 827 740 E mail info braunability eu www braunability eu ...

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