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BraunAbility Foldout Ramp, Maintenance And Service Manual

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BraunAbility Foldout Ramp Maintenance And Service Manual Download Page 27

Page 25

REPLACEMENT PARTS 

  2008 Chrysler Conversion (Foldout Ramp) Ramp Assembly

 

1 

1 

RAMP ASSY-BASE & EXT/29.25" AUTO 

E51095??A2909

 

2 

1 

ASSY-MAIN RAMP HOUSING 

E51096A??

 

3 

2 

BEARING-FLANGE-5/8" X 1/4"-10FDU04 

28435

 

4 

2 

SCREW-1/4-20 X 3/8" FLBHSCS- 

28252

 

5 

3 

BOLT-3/8-16 X 3/4" FLBHSCS-GD8 

25171

 

6 

2 

PIVOT PIN/BUSHING/EV RAMP/2905 

52571-2905

 7 

1 

HARNESS-RAMP 

EXT./CONTROLLER-OAKTEC 

52038A-96A8

 

8 

0.001 

LOCTITE-BLUE/#242 GEN PURPOSE 

18822

 9 

1 

RETAINER-BEARING 

21451-03

 

10 

1 

BEARING-1/2ID X 1 1/8 OD-BALL 

21371

 

11 

1 

WASHER-.519ID X .876OD X .074 

12621

 

12 

2 

WASHER-.63 X .8 X .06 NYLON{10 

83584

 

13 

1 

WASHER-UHMW 1.500 OD X .76 ID X 0.062 

29680

 

14 

2 

WASHER-1/4" EXT STAR TOOTH LOCK ZP 

83588

          Item not shown

 

Item 

Qty. 

Description                                                                     

Part Number                

*

*

*

Summary of Contents for Foldout Ramp

Page 1: ...le Lowered Floor Conversion Foldout Ramp featuring 2008 2010 WARNING ual Man Read manual before servicing Failure to do so may result in serious bodily injury and or property damage featuring 2008 Chr...

Page 2: ...ION Introduction Operation Quick Reference Guide QWHULRU PRXQWHG FRQWURO VZLWFKHV GLVSOD RQH RI WKHVH JUDSKLFV One Touch Control Activation RQYHUVLRQ SRZHU GRRU NQHHO DQG UDPS IXQFWLRQV DUH DFWLYDWHG...

Page 3: ...cation 15A 16A Wiring Diagrams and Electrical Schematics Wiring Diagram Power Door Foldout Ramp and Kneel System 15B 16B Wiring Diagram Front Driver Seat Electrical System 17A 18A Wiring Diagram Front...

Page 4: ...t authorization from The Braun Corporation Do not use accessory devices not authorized by The Braun Corporation Keep clear of area in which the vehicle kneels lowers Keep clear of area in which ramp o...

Page 5: ...ic Control System The electronic control system provides simple one touch activation of power func tions For your convenience the control system can be activated using the OEM remote keyless entry tra...

Page 6: ...ed PRQWK PDLQWHQDQFH 7KHVH intervals are a general guideline and will vary according to fre quency of use and conditions Exposure to severe conditions weather environment contami nation heavy usage et...

Page 7: ...air and occupant restraint belts and tie down track Inspect removable seat bases for proper en gagement of latching mechanisms Clean and lubricate with Light Oil Resecure or replace fasteners as neede...

Page 8: ...QNV IRU VHFXUHPHQW QVSHFW FKDLQ LGOHU SXOOH IRU VHFXUHPHQW wear damage or misalignment QVSHFW HOHFWULFDO KDUQHVVHV IRU SRVLWLYH connections proper routing wear or other damage QHHO PLFURVZLWFK HV VHFX...

Page 9: ...M POSSIBLE CAUSE REMEDY 1 00 NO OPERATION 1 10 No Power to Conversion Systems Circuit Problem 1 20 Power to Conversion Systems But No Operation Troubleshooting Diagnosis Chart 1 11 Poor ground connect...

Page 10: ...onnect repair harness or replace microswitch Check connection or replace Check and correct Connect replace or otherwise correct as needed 3 00 POWER DOOR OPEN 3 20 Motor Runs But Door Does Not Move 3...

Page 11: ...4 17 Ramp electrical override switch damaged or disconnected 4 21 Door not fully open 4 22 See 3 41 4 31 Ramp Deploy microswitch har ness disconnected or damaged 4 32 Misalignment or damage to 5DPS IR...

Page 12: ...back 6 50 Door Contacts Ramp When Closing 6 10 No Close Operation 6 20 Motor Runs Door Does Not Move 8 00 KNEEL ELECTRICAL OVERRIDE RAISE 7 11 See 1 00 2 12 2 13 2 14 2 15 and 2 17 7 12 Kneel Raised m...

Page 13: ...to avoid damage If the ramp stows fully and the door closes the microswitch is adjusted properly If the door contacts the ramp the stow microswitch needs to be adjusted inward Adjust microswitch slid...

Page 14: ...all harness locations Check for obstruc tions such as wires gas lines exhaust etc before drilling or cutting through RRU DLOXUH WR GR VR may result in serious bodily injury and or property damage Quic...

Page 15: ...s are provided for use as an auxil iary power source one Ignition fuse block and one Battery fuse block The Battery fuse block provides power at all times independent of the vehicle ignition The Igni...

Page 16: ...1 8 0 0 T H E L I F T Indicator LEDs Kneel Override Speaker Enable Ramp Select Switch Ramp Override Computer Port Fuse Block Grounding Studs Diagram Electronic Control Module Connections Inputs Indic...

Page 17: ...Microswitch Controller Assembly Battery Power Rear Fuse Block Kneel Module Ramp Module Kneel ON OFF Switch Press this switch to ON to activate kneel feature Press and release switch displaying slide...

Page 18: ...WH 18G BK 18G WH OR 18G WH 18G RD WH 14G BK 14G WH OR 18G WH 18G RD WH 14G BK 14G 3 2 1 COLOR PIN 6 COND WIRE CODE BK 20G 4 WH 20G 5 WH BK 20G 6 NOT USED OR BK 14G WH RD OR 14G 3 2 1 COLOR PIN 6 COND...

Page 19: ...Run Relay Seatbelt Battery Out Run Relay Pass Heater Primary Power Ground Position Source Position Return Right Rear Heater Left Rear Heater Seat Present Position Source Seatbelt Primary Power Ground...

Page 20: ...DARK BLUE BLACK GRAY LIGHT BLUE BLUE COLOR ABR LT GN OR PK RD WH VT TN ORANGE PINK RED LIGHT GREEN WHITE VIOLET TAN COLOR Belt Return Position Source Ground Belt Sensor Battery Position Return Ground...

Page 21: ...enger Seat Power or Heated Manual Chrysler Manufacture date 2 25 08 or later E51028A0801 E51231A0801 R W Bk L Bu Bu Seat Position Sensor L Bu Tn Seatbelt Switch Return Bk Ground L Bu Gy Seatbelt Switc...

Page 22: ...iew 2008 Chrysler Conversion Foldout Ramp Platform Assembly U n f o l d f o r E l e c t r i c a l S c h e m a t i c 2 0 0 8 P o w e r D o o r F o l d o u t R a m p K n e e l S y s t e m 5 17 7 8 11 10...

Page 23: ...O BK 10062 7 2 BOLT 1 4 20X3 4 BHCS NYLK BKZN 25371 8 1 CAM CAST RAMP 34317 9 2 BUMPER RUBBER RECES 31 32 OD 10950 10 1 CHAIN NICKEL PLATED 35 ROLLER X 9 38 84314R009 38 11 2 LINK CHAIN 35 12454 12 1...

Page 24: ...NNER BK 52565 2905BK 11 4 SCREW 1 4 20 X 1 SOC HD CAP 24221 12 1 CAM MICRO SWITCH ADJUST EV 52573 2905 13 1 SCREW 10 32 X 5 16 SET AUTO BK 11562 14 4 SCREW 5 16 18 X 7 8 BUTTON HD W PATCH 81022 15 1 P...

Page 25: ...Page 23A Page 24A Exploded View 2008 Chrysler Conversion Foldout Ramp Ramp Assembly Gear Motor and Base Assembly 10 1 3 11 8 26 6 15 9 18 23 14 16 17 22 21 12 25 5 13 7 2...

Page 26: ...f o l d f o r E x p l o d e d V i e w 2 0 0 8 F o l d o u t R a m p G e a r M o t o r a n d B a s e A s s e m b l y Exploded View 2008 Chrysler Conversion Foldout Ramp Ramp Assembly 1 5 6 2 12 3 4 5 1...

Page 27: ...6 X 3 4 FLBHSCS GD8 25171 6 2 PIVOT PIN BUSHING EV RAMP 2905 52571 2905 7 1 HARNESS RAMP EXT CONTROLLER OAKTEC 52038A 96A8 8 0 001 LOCTITE BLUE 242 GEN PURPOSE 18822 9 1 RETAINER BEARING 21451 03 10 1...

Page 28: ...E50859BK 3 1 KNEEL SWITCH BRACKET TOP E50880BK 4 1 SWITCH DPDT VFD1 33469 5 4 BOLT 1 4 20 X 3 4 GR5 HEX AUTO BK 10970 6 1 ASSY ACT K2xG20 12V 08 2000 8 STROKE 33440ART 7 1 BKT KNEEL FULL OUT DVR E508...

Page 29: ...Page 27 Exploded View 2008 Chrysler Conversion Foldout Ramp Kneel Assembly REPLACEMENT PARTS 4 3 2 1 5 6 9 9 7 10 10 8...

Page 30: ...Height at Driver and Passenger Position D 56 1 4 Ramp Length E 52 Ramp Width Useable Clear Opening F 29 1 4 Ramp Angle with Vehicle Kneeled G 9 2 Interior Floor Length Behind Front Seats H 57 Overall...

Page 31: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 32: ...Braun Corporation reserves the right to make changes at any time without notice featuring 2008 Chrysler Minivans featuring 2008 Chrysler Minivans Braun Lowered Floor Conversions Braun Lowered Floor Co...

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