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Page 12

Pump Module

 

Parts List

*

  Apply red #271 Thread Locker Loctite

®

 to the four hex bolts (items 27 and 28) if a blue nylon patch is not present on 

the bolts when retro

fi

tting an M268-0113 pump assembly.  Loctite

®

 is available from The Braun Corporation under part 

number 11522.

t

 Indicates items available for replacement part purposes 

only

.  These items 

are not

 included with replacement pump 

modules.

 
 

Item Qty. 

Description

 

 

 

    

 

 

 

 

Pump Module (complete), 12 Volt, Rear   

 

917-2516RNA 

917-2516FNA

 

Plate, Backing / Mounting - Rear 

 

 

985-2501RN 

985-2501FN

 

Cover, Pump, 2-Piece - Back   

(915-0513RNA or 915-0513FNA Includes Items 2 and 16 - 22)

 915-0513RN 

915-0513FN 

 

 

 

Cover, Pump - 2-Piece - Top / Front  

(915-0519RNA  or 915-0519FNA Includes Items 3 and 38 - 51)

 915-0519RN 

915-0519FN 

 

 

 

 

 

 

Part Numbers of Items Identical on all Lift Models

 Item  Qty. 

Description 

 

 

 

 

 

Part 

No.

 

Pump Assembly (M268-0113) 12V-120G - Dual Relief / ARS  (Includes Items 5 & 6) 

 

  

31038-12V    

 

Power Cable, Up Solenoid to Motor   

 

 

  

29049 

 

 

Solenoid, Up - 4-Post - Trombetta (Flat Mount) 

 

 

  

31374  

 

 

Diode Assembly, Up Solenoid 

 

 

 

  

73906A 

 

 

Nut, #10-32, Serrated Flange 

 

 

 

  

83080

 

Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° 

 

 

  

24504 

 

 

10 

Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° 

 

  

26579 

 

 11 

Switch, 

Pressure 

 

 

   

 

31199   

 

12 

Control, Hand Pendant Assembly - Standard 

 

 

  

32155KS

 13 

Control 

Board 

Assembly 

 

 

   

 

100159-001 

 

 14 

Standoff, 

Snap-In 

 

 

   

 

31011 

 

15 

Switch, Push Button 

 

 

 

  

31753 

 

 

16 

Recepticle, Clip On 

 

 

 

  

28803

 

17 

Lens, Threshold Warning - Red 

 

 

 

  

30704

 

18 

Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) 

 

  

22249 

 

 

19 

Spacer, Lens - NHTSA 

 

 

 

  

31386 

 

 

20 

Metal Ring Base - Lamp 

 

 

 

  

30971

 21 

Socket, 

Lamp 

 

 

   

 

30703

 

22 

Screw, #8-32 x 1/2” Pan Head Phillips - Thread Cut 

 

 

  

30974 

 

 

23 

Bulb, Light  

 

 

 

  

19841

 

24 

Diode, Green LED, Panel Mount 

 

 

 

  

29545

 

25 

Strain Relief - Liquid Tight 

 

 

 

  

30753

 

26 

Washer, 5/16” Flat 

 

 

 

  

10063 

 

 

27 

Bolt, 5/16-18 x 3/4”, Nylock, Hex  * See note below 

 

 

  

29608 

 

 

28 

Bolt, 5/16-18 x 1/2”, Nylock, Hex  * See note below 

 

 

  

10012 

 

 

29 

Cable, Ground     

 

 

 

  

22166A 

 

 

30 

Washer, 5/16” External Tooth 

 

 

 

  

16368

 31 

Beeper, 

Continuous 

 

 

   

 

30487

 32 

Switch, 

Toggle 

 

 

   

 

31787   

 

33 

Decal, Lift Power - On/Off  (Not shown - see Decal Section) 

 

  

21494

 

34 

Stud, Power Feed   

 

 

 

  

26084

 

35 

Rubber Boot, Red 

 

t

See note below  

 

 

  

82046

 

36 

Harness, Lift Interlock Connection 

 

 

 

  

31797A 

 

37 

Pump Handle with Grip 

 

 

 

  

17206A 

 

 

38 

Rivet, Pop, SD43BS - 1/8” - .13”/.19”  

 

 

  

12954 

 

 

39 

Plug, Window - Clear 

 

 

 

  

30443 

 

 

40 

Stud, Wing Head - 1/4 Turn 

 

 

 

  

28804 

 

 

41 

Retainer, Push On 

 

 

 

  

28805

 

42 

Washer, Nylon, 1/4” I.D. x 11/16” O.D. x .030” 

 

 

  

12690

 

43 

Clip, Pump Handle - Top 

 

 

 

  

915-5517

 

44 

Clip, Pump Handle - Bottom 

 

 

 

  

915-5518   

 

45 

Wire Assembly, Lift Stowed Connection  

t

See note below  

 

  

31798A

 

46 

Decal, Manual Instructions - Public 

 

(Not shown - see Decal Section) 

 

  

31412

 

47 

Decal, Removal / Installaton - Pump Cover 

 

(Not shown - see Decal Section) 

 

  

29051

 

48 

Decal, Warning - Control Board Damage - ESD 

 

(Not shown - see Decal Section) 

 

  

30787

 

49 

Decal, Removal / Installation Pump Handle  (Not shown - see Decal Section) 

 

  

29052 

 

 

50 

Decal, Installation & Warning - Hydraulic Pressure Switch  (Not shown - see Decal Section) 

 

  

27154

 

51 

Decal, Dual Relief Adjustment (Not shown - see Decal Section) 

 

  

32201 

 

 

52 

Cable, Pump Module Power Hookup  (Not shown - see Wiring Diagram) 

 

  

26082A-4

 

53 

Harness, Power - Stow Interlock  (Not shown - see Wiring Diagram) 

 

  

915-2530NA

 

54 

Harness, Interlock / Lighting  (Not shown - see Wiring Diagram) 

 

  

985-0531NA

 

55 

Harness, Up / Down Solenoid  (Not shown - see Wiring Diagram) 

 

  

915-2533NA

 

56 

Harness, Threshold Switch Extension  (Not shown - see Wiring Diagram)  

 

  

985-A1534NA

 

57 

Harness, Stow Interlock  (Not shown - see Wiring Diagram) 

t

See note below 

 

  

915-1538NA

 

Part Numbers of Items Dedicated per Lift Model

NL915IB, NL916IB,
NL917IB, NL918IB
and NL919IB

NL915FIB, NL916FIB,
NL917FIB, NL918FIB
and NL919FIB

Summary of Contents for 03-00025

Page 1: ...school buses and multi purpose passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 lb CA HZg Zh CA HZg Zh Public Use Wheelchair Lifts 03 Ser...

Page 2: ...he carrier at once with any claims Two warranty registration cards shown right are located in the lift mounted manual storage pouch The sales representative must process one of the cards The consumer...

Page 3: ...Schematic 8 Notes 9 Hydraulics Parts List 10 Hydraulics Diagram 11 Repair Parts Pump Module Pump Module Parts List 12 Pump Module Diagram 13 Lift Exploded Views 42 Floor to Ground Lift Models NL915IB...

Page 4: ...fold stow when occupied 1 Position the platform at the floor level loading position 2 Loosen the locknut on the dual relief valve adjustment do not remove locknut See illustration below 3 Turn the ad...

Page 5: ...eplace bulb s in the light housing 2 Check fuse 5 amp fuse on circuit board F13 An audio warning and visual warning for public lifts will activate if the threshold area is occupied when the plat form...

Page 6: ...VER BK 18 GY RD 18 BK 20 BK 20 GY RD 18 2 1 J7 2 1 P7 3 4 4 3 1 2 1 2 1 2 1 2 BK 18 RD 18 BK 20 RD 20 RD 18 BK 18 WH 20 GN 20 13 15 4 14 7 12 10 11 17 8 9 18 J5 13 15 4 14 7 12 10 11 17 8 9 18 P5 P28...

Page 7: ...ensor Floor Level Memory Set Push Button A B C D E F IB Occupancy Microswitch C H COM NO NC WH BK 4 N O N C M O C GN 20 BN 20 PINK 20 GA BLACK 20 GA BLUE 16 GA RED 20 GA BROWN 20 GA WHITE 20 GA WHITE...

Page 8: ...Sensor 30433A60 Outer Barrier Latched Magnetic Sensor 30433A60 Outer Barrier Raised Magnet 30662 Outer Barrier Latched Magnet 30662 Note Mirror image for right front pump lifts Inboard Outboard Right...

Page 9: ...oller outputs during lift operation The codes will be displayed on an LCD screen located on the lift control board inside the pump module See the Manual Operating Instruc tions in the operator s manua...

Page 10: ...p Cylinder M Orifice Bridging Valve 800 PSI 50 GPM Roll Stop Fold Pressure Switch Fixed Displacement Pump Vented Reservoir Orifice Backup Pump Single Acting Cylinder Check Valve Manual Shutoff Valve P...

Page 11: ...Page 9 NOTES This page intentionally left blank to provide a place for notes and references...

Page 12: ...ss 26578 12 2 Valve Assembly Down Bridge complete 31348K 13 3 Coil only Down Bridge Valve shown below 31122 14 2 Cartridge only Down Bridge Valve shown below 26078 15 1 Valve Assembly Duel Relief comp...

Page 13: ...ulic Pump Manual Backup Pump 27 1 2 33 20 18 21 27 3 3 26 25 25 23 30 29 22 29 4 5 19 28 29 12 11 24 15 Roll Stop Cylinder 31 6 32 28 17 7 36 10 8 9 34 35 FRONT PUMP FRONT PUMP REAR PUMP Hydraulic Rep...

Page 14: ...D Panel Mount 29545 25 1 Strain Relief Liquid Tight 30753 26 2 Washer 5 16 Flat 10063 27 2 Bolt 5 16 18 x 3 4 Nylock Hex See note below 29608 28 2 Bolt 5 16 18 x 1 2 Nylock Hex See note below 10012 29...

Page 15: ...on patch is not present on the bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 44 37 43 42 41 40 39 12 DO W N FOLD UP UNFOLD 3 3...

Page 16: ...0FA 8 1 Block Platform Stop 25778 900 0311 25778 900 0311 9 1 Block Platform Stop 900 0311 25778 900 0311 25778 10 1 Plate Backing Mounting 985 2501RN 985 2501FN 985 2501RN 985 2501FN 11 1 Base Cover...

Page 17: ...19 66 76 75 138 146 146 138 148 148 148 141 85 88 57 57 60 148 148 60 147 22 60 82 159 160 161 84 81 74 106 148 175 74 106 138 138 27 28 27 28 63 167 27 28 74 106 148 148 67 146 92 67 110 96 44 47 92...

Page 18: ...ange 3 8 x 1 4 Plastic 24028 167 2 Light Assy Vertical Channel 31062A 168 1 Tab Outer Barrier Assembly 915 6367NA 169 1 Washer 4 I D x 810 O D x 12 24536 170 4 Spacer UHMW 75 O D x 39 I D x 25 30227 1...

Page 19: ...138 146 146 138 148 148 148 141 85 88 57 57 60 148 148 60 147 22 60 82 159 160 161 84 81 74 106 148 178 175 74 106 138 138 27 28 27 28 63 167 27 28 74 106 148 148 67 146 92 67 110 96 44 47 92 61 59 62...

Page 20: ...Page 18 NOTES This page intentionally left blank to provide a place for notes and references...

Page 21: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 22: ...nal Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 The Braun Corporation of Winamac Indiana warrants that it will repair or replace at Braun s sole optio...

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