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Bradford White PDX1-40S6FBN, Installation And Operating Instruction Manual

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Bradford White PDX1-40S6FBN Installation And Operating Instruction Manual Download Page 3

 

 

3

 

   

 

TABLE OF CONTENTS

 

 page 

GENERAL INFORMATION .................................................................     4 
 
INSTALLATION. .................................................................................  5 

Locating The Water Heater .........................................................    5 
Minimum Clearances ..................................................................   

8 

Venting .........................................................................................   

8 

Specifications for 

48 Gal. 

(181.6 L)

 

65 Gal. 

(246.8 L)

 

75 Gal. 

(283.9 L)

 .....................................................................  13 

Specifications for 

40 Gal. 

(151.4 L) 

50 Gal. 

(189.2 L)

 .....................................................................  25 

Vent pipe preparation and joining ...................................................   36 
 Water 

Connections 

......................................................................   37 

Gas Connections .........................................................................   40 
Electrical Connections ................................................................  41 
 Wiring 

Diagram......................................................................  42 

 
GENERAL OPERATION ....................................................................   43 

Lighting and Shutdown Instructions .........................................  44 

 Thermostat 

Adjustment ..............................................................  45 

Burner Flame Check ...................................................................   46 

 
MAINTENANCE ..................................................................................  47 
 
TROUBLESHOOTING ........................................................................  51 
 
PARTS LIST AND PARTS LIST DRAWING ......................................    53 
 

 

INSTALLATION INSTRUCTIONS FOR POTABLE WATER AND  
SPACE HEATING ...............................................................................  54 
 
NOTES ................................................................................................  55 

Summary of Contents for PDX1-40S6FBN

Page 1: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the...

Page 2: ...stant System In the event of improper usage or storage of gasoline or other flammable materials in the location where the water heater is installed the technology will resist ignition of the flammable...

Page 3: ...40 Gal 151 4 L 50 Gal 189 2 L 25 Vent pipe preparation and joining 36 Water Connections 37 Gas Connections 40 Electrical Connections 41 Wiring Diagram 42 GENERAL OPERATION 43 Lighting and Shutdown In...

Page 4: ...he warranty Do not use this appliance if any external part has been submerged in water You should contact a qualified service technician to inspect the appliance and to replace any part of the control...

Page 5: ...anada CAN CGA B149 1 Natural Gas Installation Code Latest Edition or CAN CGA B149 2 Propane Installation Code Latest Edition The location of this water heater is of the utmost importance Before instal...

Page 6: ...ER HEATER To comply with NSF requirements this water heater is to be a Sealed to the floor with sealant in a smooth and easily cleanable way or b Installed with an optional leg kit that includes legs...

Page 7: ...4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve This water heater MUST be installed indoors out of...

Page 8: ...three 3 inches 7 6 cm in any direction or if the appliance is to be installed in an alcove or closet the entire floor must be covered by the panel The minimum clearances to combustibles for this water...

Page 9: ...nches 30 cm 12 inches 30 cm 1 In accordance with the current CAN CGA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 Latest edition NFPA 54 National Fuel Gas Code A vent shall not...

Page 10: ...manufacturer approved air intake relief device is available and may be installed per the instructions to prevent nuisance shut down of the water heater The air intake relief device may be installed wi...

Page 11: ...installer Failure to properly install the vent system may result in property damage personal injury or death NOTICE For installations in Canada field supplied vent piping must comply with CAN CGA B14...

Page 12: ...ABS ASTM D 266 3311 For installations in CANADA ULC S636 approved CAN COM VENTING SYSTEM schedule 40 PVC for flue gas venting rated Class II 65 C components provided with water heater IPEX ULC S636 ap...

Page 13: ...drain outlet mounts directly to the blower outlet and is secured with two hose clamps one to the blower and the other to the vent pipe Tubing is provided to drain any accumulated condensate away from...

Page 14: ...on of the vent is 7 feet The maximum equivalent vent length for the exhaust is 60 feet for 3 diameter pipe 50 feet for the 75 gal and 100 feet for 4 diameter pipe 90 feet for the 75 gal The intake por...

Page 15: ...ough the Roof 2 90 27 4 80 24 4 15 4 6 Through the Roof 3 85 25 9 75 22 9 15 4 6 Through the Roof 4 80 24 4 70 21 3 15 4 6 NOTE When using 4 10 2 cm vent pipe use two 4 10 1 cm to 3 7 6 cm reducers fo...

Page 16: ...ided with the water heater to the vent connector The distance between the edge of the 90 vent terminal and the exterior wall see Figure 3 must be 1 in 2 5 cm The exhaust and intake must not be less th...

Page 17: ...table vent terminal configurations Figure 4a When local conditions present a risk of ice accumulation on the vent terminals the configurations in 4b and 4c or the concentric termination are preferred...

Page 18: ...18 Venting continued Figure 4c IMPORTANT When using the vent terminal configuration shown in 4c the extra elbows must be accounted for in the total vent length see Table 3 or Table 4...

Page 19: ...r joints between the terminal and the blower outlet Provide support brackets for every 5 feet 1 5 m of horizontal vent Figure 5a THROUGH THE ROOF VENTING VERTICAL VENTING STANDARD TERMINALS Cut the ne...

Page 20: ...the 90 degree elbow is used the equivalent length of the elbow and short length of vent pipe must be factored into the total vent air intake pipe determinations see Tables 1 and 2 for appropriate ven...

Page 21: ...ATION Figure 6 NOTE For installations requiring both horizontal and vertical runs the following rule must be followed Total length of straight pipe both horizontally and vertically must not exceed the...

Page 22: ...stallation code latest edition A condensate kit must be installed when venting through the roof Figure 7 NOTE For installations requiring both horizontal and vertical runs the following rule must be f...

Page 23: ...e the ground or anticipated snow level the installation must be modified as shown below see Figure 8 Refer to Table 3 for maximum venting lengths using 3 7 6 cm vent pipe or Table 4 for maximum length...

Page 24: ...NS Terminating Reduce 4 to 3 Reduce 10 1 cm to 7 6 cm of Elbows excl vent term Max straight Length ft m Min straight Length ft m 48 65 gal 75 gal 2 90 Elbows with 1 90 Elbow 1 85 25 9 75 22 9 10 3 1 2...

Page 25: ...ght Length ft m Through the Wall 1 80 24 4 10 3 1 Through the Wall 2 75 22 9 10 3 1 Through the Wall 3 70 21 3 10 3 1 Through the Wall 4 65 19 8 10 3 1 Through the Wall 5 60 18 3 10 3 1 Through the Ro...

Page 26: ...sed just prior to exiting the building Exit the building wall with 2 5 1 cm vent pipe using the 2 5 1 cm 45 vent terminals supplied Two 45 elbows are equivalent to one 90 elbow Figure 9 IMPORTANT All...

Page 27: ...ed with the water heater to the vent connector The distance between the edges of the 90 vent terminal and the exterior wall see Figure 10 must be 1 in 2 5 cm The exhaust and intake must not be less th...

Page 28: ...ble vent terminal configurations Figure 11a When local conditions present a risk of ice accumulation on the vent terminals the configurations in 11b and 11c or the concentric termination are preferred...

Page 29: ...29 Venting continued Figure 11c IMPORTANT When using the vent terminal configuration shown in 11c the extra elbows must be accounted for in the total vent length see Table 7 or Table 8...

Page 30: ...ss through the wall Use the proper cement to secure the vent terminal to the vent connector Use the proper cement and assembly procedures to secure the vent connector joints between the terminal and t...

Page 31: ...When the 90 degree elbow is used the equivalent length of the elbow and short length of vent pipe must be factored into the total vent air intake pipe determinations see Tables 5 and 6 for appropriate...

Page 32: ...TION Figure 13 NOTE For installations requiring both horizontal and vertical runs the following rule must be followed Total length of straight pipe both horizontally and vertically must not exceed the...

Page 33: ...stallation code latest edition A condensate kit must be installed when venting through the roof Figure 14 NOTE For installations requiring both horizontal and vertical runs the following rule must be...

Page 34: ...to 12 30 5 cm above the ground or anticipated snow level the installation must be modified as shown below see Figure 15 Refer to Table 3 for maximum venting lengths using 2 5 1 cm vent pipe or Table...

Page 35: ...Reduce 4 to 3 Reduce 10 1 cm to 7 6 cm of Elbows excl vent term Max straight Length ft m Min straight Length ft m 2 90 Elbows with 1 90 Elbow 1 40 12 2 10 3 1 2 90 Elbows with 1 90 Elbow 2 35 10 7 10...

Page 36: ...burrs Burrs must be removed from the inside and outside edges of the pipe to ensure a proper seal c Applicator Tools i A natural bristle paintbrush or roller may be used to apply cement Prompt applica...

Page 37: ...on DO NOT operate this water heater in a closed system without provisions for controlling thermal expansion Your water supplier or local plumbing inspector should be contacted on how to control this s...

Page 38: ...relief valve into the opening provided and marked for this purpose on the water heater Note Some models may already be equipped or supplied with a combination temperature and pressure relief valve Ve...

Page 39: ...er Please consult with a plumbing professional APPROXIMATE TIME TEMPERATURE RELATIONSHIPS IN SCALDS 120 F 49 C More than 5 minutes 125 F 52 C 1 to 2 minutes 130 F 54 C About 30 seconds 135 F 57 C Abou...

Page 40: ...pply pipe dope to the gas valve inlet and make certain that no pipe dope has become lodged in the inlet screen of the gas valve Extreme care must be taken to ensure no pipe dope enters the gas valve A...

Page 41: ...a switch that is used to turn on and off lights If wiring in conduit is required cut the flexible line cord flush with the bushing Remove the junction box cover and pull the pressure switch outside of...

Page 42: ...42 Wiring Diagram Figure 16...

Page 43: ...ter heater 3 Close the cold water supply shut off valve 4 Open the drain valve on the water heater by turning the stem counter clockwise The drain valve has threads on the end that will allow the conn...

Page 44: ...44 Lighting and Shutdown instructions...

Page 45: ...80 F maximum setpoint Figure 17 DANGER Hotter water increases the risk of scald injury Scalding may occur within five 5 seconds at a temperature setting of 140 F 60 C To protect against hot water inju...

Page 46: ...adjustable air shutter See Figure 18 At periodic intervals a visual check of the main burner and pilot flames should be made to determine if they are burning properly The main burner flame should lig...

Page 47: ...er flames to determine that they are burning properly See Burner Flame Check section If sooting or other burner anomalies are evident shut down the water heater by turning off the gas per the instruct...

Page 48: ...nspect and replace as needed burner inner door gasket and or sight window gasket any time burner inner door is removed or disturbed Replace water heater if involved in flammable vapor This water heate...

Page 49: ...installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will influence the time inter...

Page 50: ...plier Phone No CAUTION FOR YOUR SAFETY DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL BURNERS OR GAS PIPING REFER REPAIRS TO A QUALIFIED SERVICE TECHNICIAN Manufactured under one or more of the foll...

Page 51: ...eat Tank temperature below set point of thermostat 1 Unstable pilot 2 Pilot tube block or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas va...

Page 52: ...second pause Soft lockout Pilot flame extinguished System resets after 5 minutes 1 Unstable pilot 2 Pilot tube blocked or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot ass...

Page 53: ...well Gas Control Valve 19 Flammable Vapors Sensor 6 Drain Valve 20 Sensor Harness 7 Fiberglass Insulation not shown 21 Thermal Well 8 Foam Insulation not shown 22 Inner Door Assembly 9 Outer Door 23 B...

Page 54: ...used for boiler treatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with...

Page 55: ...55 NOTES...

Page 56: ...56 NOTES...

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