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11 

Electrical Connections 

(In addition to the instruction manual.) 

 

All electrical wiring and connections must be in accordance with the National Electric 
Code ANSI/NFPA No. 70-Latest Edition, or the Canadian Electrical Code C22.1-Latest 
Edition, and any local codes which may apply. The water heater must be electrically 
grounded. 
 
If a flexible line cord and plug is permitted by local code, then provide a (3) three wire 
grounding type receptacle within 6 ft 

(1.9 m)

 of the water heater and use the flexible 

cord provided.  Do not plug the line cord into a receptacle that can have its power 
supply interrupted by a switch that is used to turn on and off lights. 
 
Turn off the water heater gas control and disconnect power to the water heater and 
Accessory Module.  If wiring in conduit is required, cut the flexible line cord at least 6 in. 

(15.2 cm)

 from the bushing.  Unscrew and remove the Setback Control Junction Box 

Assembly lid.  Pull the cord into the junction box assembly housing.  Cut the three 
wires from the line cord at the bushing inside of the housing.  Enlarge the hole in the 
back of the junction box assembly to receive a 1” electrical conduit connector.  Wire the 
power supply into the circuit at the appropriate locations.   
 
Replace the Setback Control Junction Box Assembly cover and re-install the screws 
previously removed.  Connect power to the water heater and Accessory.  Turn the 
water heater gas control back on. 

 

 CAUTION

 

Turn off or disconnect the electrical power supply to the water heater before servicing. 
Label all wires prior to disconnection when servicing controls.  Wiring errors can cause 
improper and dangerous operation.  Verify proper operation after servicing. 

 

Summary of Contents for Defender Safety System 238-48248-00

Page 1: ...on Resistant System In the event of improper usage or storage of gasoline or other flammable materials in the location where the water heater is installed the technology will resist ignition of the fl...

Page 2: ...must be installed on top of a metal or wood panel or equivalent extending beyond the full width and depth of the water heater by at least 3 in 7 6 cm in any direction or if the appliance is to be ins...

Page 3: ...ance if any part has been under water Immediately call a qualified technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water a fi...

Page 4: ...lockwise to decrease the temperature setting Rotate the thermostat dial clockwise to increase the temperature setting Adjust the dial until the minimum acceptable temperature is achieved DANGER Hotter...

Page 5: ...adjusting air mixture and do not have an adjustable air shutter See Figure 3 At periodic intervals a visual check of the main burner and pilot flames should be made to determine if they are burning p...

Page 6: ...6 INSTALLATION FOR POTABLE WATER Replaces pg 28 in instruction manual Figure 4...

Page 7: ...7 PARTS LIST DRAWING Replaces pg 29 in instruction manual Figure 5 1 3 4 5 6 7 8 9 10 12 13 14 15 16 15A 19 20 21 22 23 24 25 27 28 11 26 2 18 17...

Page 8: ...ccessory Module 4 Jacket 18 Junction box wire harness 5 Heat trap outlet 19 Thermal well 6 Anode Outlet Device 20 Gas control 7 Heat trap inlet 21 FV sensor RTS wire harness 8 Baffle 22 FV sensor clip...

Page 9: ...emicals such as those used for boiler treatment must not be introduced into potable water used for space heating 2 This water heater must not be connected to an existing heating system or component s...

Page 10: ...ed with a flammable vapor water heater control will shut down the water heater and display a code of 7 flashes and then a 3 second pause If a 7 flash error code is present check to see if flammable va...

Page 11: ...d Accessory Module If wiring in conduit is required cut the flexible line cord at least 6 in 15 2 cm from the bushing Unscrew and remove the Setback Control Junction Box Assembly lid Pull the cord int...

Page 12: ...REPLACED WITH APPLIANCE WIRE MATERIAL WITH A MINIMUM TEMPERATURE RATING OF 105 C AND A MINIMUM SIZE OF NO 18 AWG ELECTRICAL RATING HOT LOW HOT VERY A C B Honeywell W PILO SETBACK GAS R B W B G Y POWER...

Page 13: ...t 2 Pilot tube block or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas valve Two flashes three second pause Relay not working Faulty relay...

Page 14: ...r exposed to excessive moisture 3 Flammable vapor sensor exposed to extreme ambient temperature 4 Resettable thermal switch open Eight flashes one flash three second pause Flammable vapor sensor out o...

Page 15: ...sends power to the relay which then closes the relay contacts 4 The control starts the ignition process by providing a spark at the pilot electrode and allowing gas to flow to the pilot 5 When the pil...

Page 16: ...16 Notes...

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