background image

The cold water supply must be

left in the open position when the water
heater is in use.

An alarm bell with silencing switch is available as
an option on this water heater.  The alarm bell can
be used to provide an audible indication of a
control sensed malfunction.  The user must
specify the safety function or multiple safety
functions that the alarm bell will sound on when
the water heater is ordered from the factory.  The
alarm bell typically is used to indicate a low water
condition or a high water temperature condition.
The alarm is furnished with a silencing switch to
turn off the audible alarm while trouble shooting
a control sensed malfunction that is indicated by
an audible alarm.  Once the control sensed
malfunction is corrected, the silencing switch
must be returned to the “ON” position to
re-establish the audible alarm function.

Never operate the heating elements without
being certain the water heater is filled with
water  and a temperature and pressure relief
valve is installed in the relief valve opening on
top of the heater.

The pilot switch(es) (if equipped) mounted on the
control cabinet permit the heater to be turned on and off
without having to operate the electrical disconnect
switch. The pilot switch interrupts only the 120 VAC
control circuit in the water heater. Full power is still
present at the terminal block, fuses and contactors.

A relief valve that discharges periodically may be
due to thermal expansion in a closed system.
Many water systems are equipped with pressure
reducing valves, check valves or back flow
preventers which may cause the water system to
be closed.  As water is heated it will expand in
volume due to thermal expansion.  The system
must make allowance for this expansion.  If an
expansion tank is not provided in the system,
water pressure may increase to the point where

the water heater’s temperature and pressure relief
valve  opens to relieve the excess pressure.  The
temperature and pressure relief valve is not
intended for the constant relief of thermal
expansion. This is an unacceptable condition and
must be corrected.  

Do not plug or cap the relief

valve discharge!  

A properly sized expansion

tank is typically installed in the potable water
system to relieve the pressure built up by thermal
expansion of heated water.  Consult your local
plumbing contractor and plumbing wholesaler for
assistance in properly selecting an expansion tank
for your system.

As the water heater operates, there may be noises
generated by the expansion and contraction of the
metal parts of the water heater and related piping.
These noises may occur during periods of heat up
or cool down.  They do not represent harmful or
dangerous conditions.  

1. Insure that the electrical power to the water 

heater is in the “OFF” position.  If the power 
disconnect point is out of sight, lock it in the 
open (“OFF”) position and tag to prevent 
unexpected application of power.

2. Close the water heater drain  valve(s).

3. Open a nearby hot water faucet to allow the 

air in the system to escape as the tank fills.

4. Fully open the cold water inlet valve to the 

water heater to begin filling the heater and piping.

5. Check the nearby hot water faucet to verify 

that air is exiting the tank as it fills with water.  
Allow water to run until a constant flow is 
obtained at the faucet.  This will insure that all 
air is purged from the system.

22

START-UP PROCEDURE

Full power is present whenever the cabinet
door is opened, even with the pilot
switch(es) turned off.

DANGER: 

THERMAL EXPANSION OF WATER

FILLING THE WATER HEATER

NOTE:

Summary of Contents for CHP-I&S-01

Page 1: ...acturer s warranty Follow start up procedure in the manual Water heater corrosion and component failure caused by air borne chemical vapors is not covered under the manufacturer s warranty Corrosion d...

Page 2: ...on 8 Relief Valve 8 Thermal Expansion 8 Cathodic Protection 9 Electrical Service Electrical Connection 9 Wire Sizing 9 Fusing 9 Electrical Connection 9 Jacket Assembly 10 Standard and Optional Control...

Page 3: ...3 FIG 2 Front View Vertical Square Models FIG 1 Front View Vertical Round Models FIG 3 Front View Horizontal Models...

Page 4: ...t must conform to the CAE C22 1 Canadian Electrical Code Part 1 and or local Electrical Codes This complete appliance is design certified and Listed by Underwriters Laboratories as a commercial storag...

Page 5: ...ture of the space where the appliance is installed must not go below 32 F 0 C or above 104 F 40 C The lower pan of the horizontal water heater jacket or vertical square water heater jacket is speciall...

Page 6: ...d heating elements Top 12 30cm for service access to electrical service water connections and piping Water Pipes 1 25 4mm 6 FIG 5 Clearances from Combustible Construction 12 36 6 FIG 4 Clearances from...

Page 7: ...oor following applicable architectural and local code requirements or accepted standards for the specific site and model purchased In areas prone to seismic activity it is recommended that the water h...

Page 8: ...ater heater is supplied with a temperature and pressure relief valve s sized in accordance with ASME Boiler and Pressure Vessel Code Section IV Some water heaters may be supplied with an optional pres...

Page 9: ...NFPA No 70 When the appliance is installed in Canada it must conform to the CAE C22 1 Canadian Electrical Code Part 1 and or local Electrical Codes 1 Use copper conductors only All wiring between the...

Page 10: ...sity immersion heating elements with an incoloy sheath Internal fusing of all elements in a maximum of 48 amp increments provides additional safety Fuse cartridges are related at 1 000 000 amps interr...

Page 11: ...of various control failures Time clock to control off on cycles of the heater as programmed by the owner or electric utility requirements Low water pressure switch High water pressure switch A main po...

Page 12: ...l circuit supplying power to the immersion heating elements When the thermostat is satisfied the contactor coil is de energized and power to the heating elements is turned off CONTROL CIRCUIT TRANSFOR...

Page 13: ...has an adjustable thermostat to control water temperature The thermostat is factory pre set at approximately 125 F 51 7 C or less Households with small children or invalids may require a 120 F 48 9 C...

Page 14: ...scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at heating appliance If this appliance is used to produce water that could...

Page 15: ...arrow Down arrow and Enter Select Key Sequentially prompts the user as to what parameter is being displayed set point differential stage energized operation mode heat indication of assigned stage 1 2...

Page 16: ...rential 8o F Output Energized Stage One Energized at 152o F Output De energized Stage One De energized at 160o F Each available stage of operation must be programmed with a set point and a differentia...

Page 17: ...r Down Arrow key to decrease to the desired set point 8 Press Enter to enter the displayed value into memory 9 Press Select to display the current stage switching differential 10 Press Up Arrow key to...

Page 18: ...or cannot be field repaired Replace the water heater s electronic temperature control OE ROM Error The internal ROM of the microprocessor in the boiler s electronic temperature control is defective Th...

Page 19: ...ment gasket must be replaced with a new gasket when an element is removed for inspection cleaning or replacement The optional safety door interlock is an electrically operated locking pawl that is ene...

Page 20: ...eater storage tank If the water pressure drops below an adjustable set point the control circuit is opened and operation of the water heater is shut down The low water pressure switch may be specified...

Page 21: ...schedule is maintained in periods where there may be power interruptions The time clock works by making and breaking the 120 VAC control circuit to the contactor coils to shut down operation of the h...

Page 22: ...expansion The system must make allowance for this expansion If an expansion tank is not provided in the system water pressure may increase to the point where the water heater s temperature and pressu...

Page 23: ...starts heating check the contactors for buzzing or chattering during operation If noise is detected turn off main power open the control panel and clean the contact points of the magnetic contactor s...

Page 24: ...ng and start up procedure to place the water heater back into service Listed below are items that must be checked to insure safe reliable operations Verify proper operation after servicing The tempera...

Page 25: ...in the hot water system because heated water increases the rate of corrosive chemical reactions 25 Water heater maintenance includes periodic tank flushing cleaning and removal of lime scale from the...

Page 26: ...e exposed ends of the elements which are not accessible through the front element access door 3 Disconnect the wires attached to the element terminals Try not to disturb the wiring unnecessarily and r...

Page 27: ...contactor or thermostat may be malfunctioning 4 The capacity of the heater may have been exceeded by a large demand for hot water Large demands require a recovery period to restore water temperature 5...

Page 28: ...encountered local codes or inspection agency should be consulted to determine which of the following procedures is acceptable in your area Installation of an expansion tank Removal of the check valve...

Reviews: