Bradford White 50T65F Service Manual Download Page 4

5

SYMPTOM

PROBABLE CAUSE

CORRECTIVE ACTION

Pilot Will Not Light

1. No incoming gas or too low gas
    pressure.
2. Gas control knob set to wrong position.
3. Pilot light button not being fully
    depressed when attempting to light pilot.
4. Pilot orifice or pilot tube is obstructed or
    kinked.
5. Pilot electrode not sparking to pilot.
6. Piezo igniter not functioning.

1. Poor thermocouple connection at
    combination thermostat/gas valve.
2. Thermocouple not fully engaged in pilot
    assembly bracket.
3. Pilot flame is not fully enveloping the
    thermocouple “hot” junction.
4. Weak or defective thermocouple.
5. Open ECO on combination thermostat/
    gas valve.
6. Defective magnet in combination 
    thermostat/gas valve.
7 Resettable thermal switch has opened.

Pilot Will Not

stay lit

when button is 

released

Pilot will light but 

the main burner 

will not come on

1. Combination thermostat/gas valve set too
    low for desired water temperature.
2. Combination thermostat/gas valve 
    temperature is satisfied.
3. Insufficient gas supply or low gas
    pressure.
4. Combination thermostat/gas valve has
    wide differential or is out of calibration.

Pilot goes out 

periodically (after 

heating cycles, 

once a day, once 

a week etc.)

1. Insufficient combustion air supply.

2. Incorrect, clogged vent system/ vent
    terminal or location.

3. Inconsistent gas supply or gas pressure.

Not enough hot 

water

1. Combination thermostat/gas valve set too
    low for desired water temperature.
2. Cold inlet water temperature is very cold.
3. High demand periods.
4. Incorrectly sized water heater for
    application.
5. Combination thermostat/gas valve is out
    of calibration/not functioning.
6. Out of spec dip tube is diluting hot water
    with cold water.

1. Turn on gas supply and/or check line 
    pressure.
2. Review lighting instruction. Set            

    combination/thermostat

    gas valve to correct position.
3. Review lighting instruction. Fully depress
    pilot lighting button.
4. Clean, repair or replace.
5. Verify correct electrode position. Replace
    pilot assembly.
6. Replace Piezo igniter. 

1. Check connection at combination   
    thermostat/gas valve. Proper tightness
    should be finger tight plus ¼ turn.
2. Inspect thermocouple to ensure that it is
    fully engaged into pilot bracket.
3. Adjust tip of thermocouple to be fully
    engulfed by pilot flame.
4. Check thermocouple and replace if
    necessary.
5. Check ECO continuity and replace
    combination thermostat/gas valve if
    necessary.
6. Check magnet operation and replace
    combination thermostat/gas valve if
    necessary.
7. Determine cause of switch activation. To
    reset, depress button on resettable thermal
    switch located on inner door. 

1. Adjust temperature dial on combination
    thermostat/gas valve.
2. Check temperature dial setting on
     combination thermostat/gas valve.
3. Check gas supply and line pressure.
4. Check combination thermostat/gas valve
    for proper operation, replace if
    necessary.

1. Verify adequate combustion air is available
    to the unit. Check and clear Jacket slot
    openings of any dirt, dust, restrictions or
    other obstructions. Inspect flame arrestor
    plate and clean with stiff bristled brush
    and/or vacuum to remove any debris
    accumulation.
2. Check venting for proper sizing and proper
    operation
3. Check gas supply and line pressure.

1. Check dial on combination thermostat/gas
    valve.
2.Extremely cold water going into the heater
   will decrease the amount of hot water
   produced. It may be necessary to temper
   incoming water supply.
3. Adjust high demand usage.
4. Contact Plumbing professional.
5. Check combination thermostat/gas valve
    for proper operation, replace if
    necessary.
6. Inspect dip tube and replace if necessary.

SERVICE

PROCEDURE

1. See Service Procedure
    RG-V, Page 12.

4. See Service Procedure
    RG-III, Page 10.

5. See Service Procedure
    RG-III, Page 10.

6. See Service Procedure
    RG-IV, Page 11.

4. See Service Procedure
    RG-II, Page 8

5. See Service Procedure
    RG-V, Page 14

6. See Service Procedure
    RG-V, Page 13

2. See Installation &
    operation manual.

3. See Service Procedure
    RG-V, Page 12

4. See Service Procedure
    RG-V, Page 12

1. See Service Procedure
    RG-VIII, Page 22

3. See Service Procedure
    RG-V, Page 12

5. See Service Procedure
    RG-V, Page 12

6. See Service Procedure
    RG-IX, Page 23

TROUBLESHOOTING CHART

Flammable Vapor Ignition Resistant Water Heaters

Summary of Contents for 50T65F

Page 1: ...F BN CX MI40T F BN CX MI403S F BN CX MI404T F BN CX MI503 F BN CX MI50L F BN CX MI504S F BN CX MI60T F BN CX M430T F BN CX M440T F BN CX M4403S F BN CX M4403T F BN CX M450S F BN CX M4503 F BN CX M460...

Page 2: ...0 RG III Piezo Igniter and Electrode Testing 11 RG IV Combination Thermostat Gas Valve Testing and Replacement 12 RG V Burner Operation Inspection Adjustment Cleaning and Replacement 17 RG VI Resettab...

Page 3: ...es in the very bottom of the corrosion resistant combustion chamber The air then travels up through the oriented flame arrestor plate louvers where the velocity of the air is increased and its directi...

Page 4: ...k connection at combination thermostat gas valve Proper tightness should be finger tight plus turn 2 Inspect thermocouple to ensure that it is fully engaged into pilot bracket 3 Adjust tip of thermoco...

Page 5: ...gasket is not effected by any of the above gasket replacement is not required If replacement is required proceed to Inner Door Gasket Replacement Procedure Inner Door Gasket Replacement Procedure WAR...

Page 6: ...bustion chamber surface before installing the inner door gasket assembly Step 8 Place the left side inner door into position first Firmly position the radiused channel of the inner door aroundthe feed...

Page 7: ...sides of the inner door are properly positioned and sealed against the combustion chamber Step 12 Reconnect lead wires from combination thermostat gas valve to resettable thermal switch See photo in s...

Page 8: ...tor clip to copper sheath of thermocouple Step 1 Disconnect thermocouple from combination thermostat gas valve Step 2 Connect a thermocouple adaptor BWC P N 239 44642 00 Robertshaw P N 75036 at the th...

Page 9: ...nner door per SERVICE PROCEDURE RG I Step 10 through Step 13 Step 8 To resume operation follow the instructions located on the lighting instruction label or the lighting instructions located in the in...

Page 10: ...t etc b Kinks or cracks in the pilot tube If found the pilot must be replaced Step 9 Inspect pilot orifice a Remove nut from bottom of pilot assembly b Remove pilot tube and pilot orifice c inspect pi...

Page 11: ...ulation or using an insulated tool next to an unpainted surface such as the feedline or gas valve and depress the Piezo igniter If there is a spark the igniter is OK the pilot is not functioning and m...

Page 12: ...peration If pressure is out of the specification noted in step 5 proceed to step 7 or 8 for proper service procedure Step 7 For White Rodgers control the manifold pressure is not adjustable If manifol...

Page 13: ...is out of specification and the combination thermostat gas valve should be replaced MAGNET ASSEMBLY TESTING Robertshaw Control Step 1 Disconnect thermocouple from combination thermostat gas valve Ste...

Page 14: ...mal Switch Wire Connection Hex Drive Screws shown on Right Side Inner Door Hex Drive Screws at Flange section of Inner Door Remove Wire Tie For White Rodgers Control depress knob slightly and rotate c...

Page 15: ...control is turned past proper alignment do not reverse direction to align b Reattach Piezo bracket with Piezo igniter to combination thermostat gas valve c Reattach main burner feedline pilot tube and...

Page 16: ...er are aligned with the right side inner door slotted openings Verify seal integrity around combustion opening Secure right side inner door using 1 4 hex drive screws from step 6b DO NOT OVER TIGHTEN...

Page 17: ...e with a minimum of yellow tips Steel burner models have a self adjusting air mixture and do not have an adjustable air shutter Cast iron burner can have the gas and air mixture properly proportioned...

Page 18: ...BURNER Inspection Adjustment Cleaning and Replacement cont Position thermocouple pilot tube and Piezo wire BURNER CLEANING Steel Cast Iron Step 1 Remove inner door assembly per SERVICE PROCEDURE RG I...

Page 19: ...combustion chamber area of heater prior to reinstallation of burner assembly If cleaning is required refer to SERVICE PROCEDURE RG VIII Step 10 Reinstall burner assembly into combustion chamber recon...

Page 20: ...ng condition must be determined prior to putting the heater back in service RESETTABLE THERMAL SWITCH CONTINUITY TESTING PROBABLE CAUSE FOR RESETTABLE THERMAL SWITCH ACTIVATION PROBABLE CAUSE CORRECTI...

Page 21: ...ce using screws from step 4 DO NOT OVER TIGHTEN SCREWS Step 6 Reconnect wire leads from combination thermostat gas valve to resettable thermal switch Note Wire termination are interchangeable witheith...

Page 22: ...a soft brush clear jacket openings of any dirt dust restrictions or other obstructions Step 6 Remove any debris from burner assembly per SERVICE PROCEDURE RG V and reinstall burner assembly into combu...

Page 23: ...e bottom of nipple should be free of any blockage Any damage such as cracks restriction due to deformation or unintentional holes are not field repairable and the inlet nipple dip tube must be replace...

Page 24: ...node diameter approximately diameter replacement is recommended If any of thesteel core of the anode is exposed replacement is recommended Step 6 Upon completion of inspection or subsequent replacemen...

Page 25: ...ettable Thermal Switch 15 Screw 6 20 x 3 8 PHCR 16 Outer Door 17 Complete BN Burner Assembly 18 BN Burner Only 19 Main Burner Orifice 20 Pilot Assembly 21 Pilot Orifice 22 Thermocouple 23 Feed Line 24...

Page 26: ...NOTES...

Page 27: ...NOTES...

Page 28: ...Application Sizing 800 523 2931 Fax 215 641 1612 Email parts bradfordwhite com techserv bradfordwhite com www bradfordwhite com www bradfordwhitecanada com...

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