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Basic safety instructions 

5

 

Sprühboy 08s - Airless Edition 02.13 

 

2.3 

Intended use 

The  implement 

Sprühboy  08s

  has  exclusively  been 

designed  for  the  common  use  to  decorate  bakery 
products  with  egg  wash  or  glazing  agents  and  to 
greasing  and  spraying  baking  tins  and  baking  trays. 
Our  equipment  is  suitable  for  all  common  egg  wash 
products  and  glazing  agents.  High-quality  parting 
waxes  and  non-resinous  cutting  and  sliding  oils  are 
used  as  baking  parting  agents.  Spraying  of  other 
agents,  apart  from  air  and  water  to  clean  the 
implement,  requires  the  prior  explicit  written 
permission of Messrs. boyens backservice GmbH. 

Any  use  beyond  the  one  stipulated  above  shall  be 
considered  use  contrary  to  the  intended  use.  The 
manufacturer  does  not  accept  any  liability  for 
personal  injuries  and  damage  to  property  resulting 
from this. The operator himself carries the full risk for 
this. 

Intended use also means: 

  observing all hints in the instruction manual and 

  adhering to the inspection and maintenance work. 

2.4 

Improper use 

Using  the  implement  for  other  purposes  than 
stipulated  above  is  prohibited.  In  case  of  improper 
use,  danger  for  human  beings  and  animals  may 
result. Such improper using includes, e. g.: 

  heating  or  spraying  of,  e.  g.  acids,  lyes  in 

particular salt solution and solvent agents or 

  other liquids, especially inflammable ones. 

2.5 

Informing safety measures 

Always  keep  the  instruction  manual  on  the 
implement.  In  addition  to  these  instruction  manual 
make available and observe the generally and locally 
applicable  accident  prevention  and  environmental 
protection advice. Further more adhere to the general 
health-  and  labour  medical  regulations  and  hygienic 
precautions. 

Keep  all  safety-  and  danger  hints  on  the  implement 
readable and clean and exchange if necessary.  

 

2.6 

Training the personnel 

Only trained and advised personnel may operate this 
implement.  The  responsibility  of  the  personnel  must 
be  clearly  determined  for  operating,  conversion  and 
maintenance.  Semi-skilled  personnel  may  only 
operate  the  implement  under  supervision  of  an 
expert. 

2.7 

Safety measures during normal 
operation 

Only  operate  the  implement  with  all  guards  fully 
functioning.  Check  the  implement  for  externally 
noticeable damage at least once a day.  

Never  leave  your  implement  unattended  while  the 
implement is connected to a compressed-air system. 

Protect the spray gun during spraying pauses against 
unintentional spraying by turning the locking device. 

Do  not  drag  the  implement  along  behind  you  by  the 
agent  hose.  Protect  the  agent  hose  against  heat 
sources and sharp edges. 

Only spray  aiming at  the  baking tins,  baking trays or 
bakery products, never aiming at people or animals. 

Keep children, animals and other persons away from 
the operation area of the implement - always ensure 
a sufficient clearance. 

2.8 

Danger from residual energy 

Be  aware  of  pneumatic  residual  energies  on  the 
implement  and  take  corresponding  measures  in  this 
connection  when  instructing  operating  personnel. 
Detailed  hints  will  be  given  once  more  in  the 
individual chapters of this instruction manual. 

Summary of Contents for Spruhboy 08s Airless

Page 1: ...s Hotline In case of malfunction please call our Hotline No Tel 49 0 54 51 96 37 38 Fax 49 0 54 51 96 37 35 Before starting operation carefully read and adhere to this instruction manual and the safet...

Page 2: ...ram 7 3 2 Functional description 8 3 3 Identification 9 3 4 Technical data 9 3 5 Technical features 10 4 Putting into operation 11 4 1 General requirements on the compressed air source 12 4 2 Filling...

Page 3: ...y persons who are acquainted with this and who have been informed about any associated dangers Storing the instruction manual Always keep this instruction manual with the machine The instruction manua...

Page 4: ...able These have been available to the user at the latest since conclusion of the contract Warranty and liability claims for personal injury or damage to property shall be excluded if they result from...

Page 5: ...ese instruction manual make available and observe the generally and locally applicable accident prevention and environmental protection advice Further more adhere to the general health and labour medi...

Page 6: ...ver change anything on the implement do not add anything to the implement and do not convert the implement without approval of the manufacturer All conversions require the written approval of Messrs b...

Page 7: ...cover closure 6 Bleed valve serves at the same time as pressure limiting valve 7 Agent vessel connection piece with non return valve 8 Rapid coupling product 9 Agent hose 10 Spray gun 11 Spray gun ret...

Page 8: ...vessel 1 and the spray gun 2 The special pressure relief valve technology facilitates a safe loss free and rapid extraction of parting agent from the stainless steel pressure vessel Unnecessary partin...

Page 9: ...bar Minimum maximum permissible operating temperature TS 20 C to 80 C Energy supply An external compressed air source with a minimum pressure of 5 bar is required Compressed air connection Nominal wid...

Page 10: ...agent pressure in the stainless steel pressure vessel Stainless steel pressure vessel 15 litres with a fast take system Mobile Low fog spraying of products Special hoses Rapid coupling product Agent v...

Page 11: ...the instructions regarding the intended use training of personnel Never leave the implement unattended while the implement is connected to an external compressed air system Never drag the implement a...

Page 12: ...agent to be sprayed If no filter unit maintenance unit to clean the compressed air and also no air dryer is available behind the compressor oil and rust particles get into the stainless steel pressure...

Page 13: ...sure page 14 in this regard Pull the bleed valve 1 until the hissing noise stops Swing the pressure vessel cover closure 4 to the top Turn the pressure vessel cover closure 1 by 90 Remove the pressure...

Page 14: ...rn The bleed valve 3 opens if the maximum permissible implement pressure of 6 bar is exceeded 3 Connect the compressed air supply 4 to an external compressed air source The external compressed air sou...

Page 15: ...e to choose from TP nozzle 50 Article No 943 TP nozzle 33 Article No 1347 TP nozzle 25 Article No 1407 Exchanging the agent nozzle Secure the spray gun by means of the locking device 1 against uninten...

Page 16: ...Pull the spray gun trigger 2 and spray the bakery products baking tin or baking tray The desired spray pattern determines the required agent pressure The agent pressure must be at least 5 bar and at m...

Page 17: ...set of these components in stock To clean the implement only use hot rinsing water grease solvent disinfecting cleaning agents compressed air a moist sponge or a moist cloth never a high pressure clea...

Page 18: ...hose at the end of every production run with hot rinsing water and a disinfecting grease solving cleaning agent Rinse the implement for hygienic reasons with hot rinsing water regularly Also carry ou...

Page 19: ...ns rapid cleaning of spray gun and agent hose cannot replace complete cleaning as described in chapter Complete device page 20 Pull the rapid coupling 1 from the agent vessel connection piece 2 Connec...

Page 20: ...g water and disinfecting cleaning agent Reseal the stainless steel pressure vessel with the pressure vessel lid cover Vigorously shake the stainless steel pressure vessel Empty the stainless steel pre...

Page 21: ...the nozzle using a tool Deformations at the nozzle mouth will impair the spray pattern Never blow out the agent nozzle in the direction of flow you will only blow impurities even deeper into the agen...

Page 22: ...ed spraying Undo the screw connection 2 with two open ended spanners width across flats 19 and unscrew Pull the mesch filter 3 from the agent hose 4 and rinse under hot water Possibly blow out the Mes...

Page 23: ...gun 2 and the agent hose 3 at least once a week The hinged joint could become bent if you accidentally drop the spray gun 2 Immediately replace a bent hinged joint because product can leak out under...

Page 24: ...ual air pressure out off the system The head part 2 rotate counterclockwise and solve such as a universal filter wrench not with a pipe wrench Hang out the head part on the spray gun body 3 Pull out t...

Page 25: ...ar of the nozzle Replace the agent nozzle Deformations of the nozzle Replace the agent nozzle No agent flow Agent nozzle clogged Clean the agent nozzle using hot water Non return valve in the agent ve...

Page 26: ...n Quantity 3329 Spray gun Gun Jet Bayonet completely 1 1 3345 Spray gun body GUN Jet Bayonet 1 2 3330 Seal kit bayonet completely 1 3 943 TP nozzle 50 1 3 1347 TP nozzle 33 1 3 1407 TP nozzle 25 1 4 3...

Page 27: ...gnation Component 1655 Hinged joint VA 1858 Non return valve vessel connection piece with O ring 1923 Vessel connection piece product with non return valve 1364 Vessel connection piece air with non re...

Page 28: ...02 13 Article No Designation Component 963 Pressure regulator MRS 08 0 9 bar 952 Manometer N 0 10 bar connection at rear 1850 Non return valve Eisele 970 Bracket 13 3 VA 1409 Silicone hose blue 6 mm...

Page 29: ...Article No Designation Component 1606 Hose filter complete Mesch 100 1482 Nozzle filter cartridge Mesch 100 1708 Agent hose 1709 Rapid coupling product sw 1461 Rapid coupling air grey 1358 Cleaning a...

Page 30: ...30 Spare part list Spr hboy 08s Airless Edition 02 13 Article No Designation Component 1423 Cover seal 10 litres 971 Bleed valve 0 6 bar...

Page 31: ...unless the damage can be traced back to a fault on our side Impure compressed air or compressed air being wet or containing foreign particles Sealings and hoses All firm or moving components which get...

Page 32: ...C No 1935 2004 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 October 2004 on materials and articles intended to come into contact with food COMMISSION DIRECTIVE 2002 72 EC COMMISSION DIRECTIVE 2...

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