Box3d box3d 500 Building Instructions Download Page 12 | Manualshive

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12

Foam preparation

Box3d 500 contains the following foam panels:

Note: for box3d XL, Side S and Side L are divided in 2 or 3 pieces.

Note: For box3d 500, Side S and Side L need to be shortened by 8cm. Use scissors to cut the panels as
shown below:

Side S

Side L

Top S

Top L

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Summary of Contents for box3d 500

Page 1: ...1 Box3d building instructions For box3d 500 and box3d XL version may 2018 Box3d B V Staalweg 1 2612KK Delft Netherlands info box3d eu www box3d eu...

Page 2: ...ke sure you are confident at each step or ask a more experienced builder for help Box3d operates at 12V so the user should never be involved with high voltage However current can still be dangerous so...

Page 3: ...ion 12 Top panel foam 13 Air inlet cutout 13 Panel 1 right panel 14 Panel 2 left panel 15 Panel 3 rear panel 16 Panel 4 mid panel 17 Panel 5 front panel 18 Connecting panels 19 Installing the door 26...

Page 4: ...ts list Parts Qty 500 Qty XL A Inbus M4x10 87 87 B Nut M4 93 93 C Magnet magnet ring 1 1 Inbus M4x16 12 12 Inbus M4x50 2 2 Washer M4 2 2 Washer M4 plastic 4 4 Metal screw M3x12 1 1 Washer M3 1 1 Nut M...

Page 5: ...5 D Hinge 2 2 Inbus wrench M4 1 1 Inbus wrench M5 1 1 Inbus M5x16 4 4 Inbus M5x20 4 4 Washer M5 14 14 Nut M5 8 8 Handle with 2 screws 3 3...

Page 6: ...6 E Controller 1 1 Switch 1 1 Power connector 1 1 Sensor 1 1 USB cable 1 1 Power cable red black 1 1 Switch cable 1 1 F Gland 1 1 O ring 1 1 Tiewrap 1 1 G Carbon filters optional 2 2...

Page 7: ...7 Seperate parts Power adapter 1 1 Fan 1 1 Foam sheets 4 6 Window 1 1 Rubber seal 1 1 Front panel 1 1 Back panel 1 1...

Page 8: ...8 Left panel 1 1 Right panel 1 1 Bottom panel 1 1 Top outside panel 1 1 Top inside panel 1 1 Hepa filter optional 1 1 Cutting template 1 1...

Page 9: ...ed 2 insert 2 12 No support needed 3 insert 3 29 No support needed 4 side connector 15 No support needed 5 magnet holder 1 No support needed 6 side connector high 4 No support needed 7 hinge spacer 2...

Page 10: ...ock them with 2 12x 1 12x 2 36x nut M4 Fill every 4 with 2 M4 nuts and lock them with 3 15x 4 15x 3 30x nut M4 Insert 3 M4 nuts in 5 and lock them with 3 1x 5 2x 3 3x nut M4 Insert the magnet in 5 A h...

Page 11: ...them with 3 4x 6 8x 3 12x nut M4 Insert 4 nuts in the fan outlet and lock them with 3 1x fan outlet 4x 3 4x nut M4 Only if you have the filter version Attach the filter clip to the filter housing wit...

Page 12: ...tains the following foam panels Note for box3d XL Side S and Side L are divided in 2 or 3 pieces Note For box3d 500 Side S and Side L need to be shortened by 8cm Use scissors to cut the panels as show...

Page 13: ...f the filter housing with a marker this step can be skipped for box3d without filter Without this step future upgrade to HEPA filter is not possible therefore we suggest everyone to do this step Use a...

Page 14: ...right panel Mount the corner pieces 1 2 and 4 3 on places marked with an X Use M4x10 inbus screws The shape of the x shows the orientation of the part o 4x 1 2 o 6x 4 3 o 10x inbus screw M4x10 o 1x R...

Page 15: ...2 left panel Mount the corner pieces 1 2 and 4 3 on places marked with an X Use M4x10 inbus screws The shape of the x shows the orientation of the part o 4x 1 2 o 7x 4 3 o 11x inbus screw M4x10 o 1x L...

Page 16: ...16 Panel 3 rear panel Mount one corner piece 4 3 with an M4x10 inbus screw The shape of the x shows the orientation of the part o 1x 4 3 o 1x inbus screw M4x10 o 1x Rear panel...

Page 17: ...pieces 1 2 on the four corners and mount the four high corner pieces 6 3 on the four remaining X spots Note make sure the orientation of the high corner pieces is correct see picture o 4x 1 2 o 4x 6 3...

Page 18: ...18 Panel 5 front panel Mount the piece with the magnet on the large x and a corner piece 4 3 on the small X o 1x 5 3 o 1x 4 3 o 3x inbus screw m4x10 o 1x Front panel...

Page 19: ...19 Connecting panels Connect the left panel to the back panel with 5x M4x10 inbus screws make sure the shapes are aligned o 5x inbus screw M4x10 o 1x left panel o 1x back panel...

Page 20: ...20 Connect the top inside panel to the back and left panel with 6x M4x10 inbus screws make sure the shapes are aligned o 6x M4x10 inbus screws o 1x top inside panel o 1x Back Left panel...

Page 21: ...21 Connect the right panel to the back and inside top panel with 8x M4x10 inbus screws make sure the shapes are aligned o 8x M4x10 inbus screws o 1x Right panel o 1x Back Left Mid panel...

Page 22: ...22 Connect the front panel toe the left right and inside top panel with 13x M4x10 inbus screws o 13x M4x10 inbus screws o 1x Front panel o 1x Back Left Mid Right panel...

Page 23: ...23 Put the assembly upside down and connect the bottom panel with 8x M4x10 inbus screws to finish the box3d assembly o 8x M4x10 inbus screws o 1x Bottom panel o 1x Back Left Mid Right Front panel...

Page 24: ...24 Firmly press the rubber seal around the bottom edges starting at the back panel o Rubber seal o Box3d assembly...

Page 25: ...25 Mount 2 handles on the left and right panel with 4x the supplied screws and 4x M5 washers o 2x Handle with 2 screws o 4x M5 washer o Box3d assembly...

Page 26: ...on the door with M5x16 inbus screws Use M5 washers and M5 nuts to secure the hinges Note make sure the door is not upside down Hold the door in front of box3d to check if the hole for the magnet is al...

Page 27: ...27 Mount the handle on same side as the hinges on the door with the supplied screws and 2x M5 washers o 1x Handle with 2 screws o 2x M5 washer o 1x door panel...

Page 28: ...gnet ring on the opposite side of the door handle in the remaining hole Use 1x m3x12 screw 1x washer m3 and 1x nut m3 to secure the magnet ring o 1x M3x12 screw o 1x M3 nut o 1x M3 washer o 1x magnet...

Page 29: ...ront panel with 4x M5x20 screws 4x M5 washers and 4x M5 nuts Use the hinge spacers between the hinges and the front panel o 4x M5x20 inbus screw o 4x M5 washer o 4x M5 Nut o 2x hinge spacer o 1x door...

Page 30: ...30 Electronics Attach the fan outlet to the fan using the O ring as a seal and the tiewrap to secure the fan outlet o 1x Fan o 1x Fan outlet o 1x O ring o 1x tiewrap O ring...

Page 31: ...ws 2x M4 washers and 2x M4 nuts If you the box3d with filter version attach the filter housing on the bottom side of the panel with the same screws o 1x Fan assembly o 2x M4x50 inbus screw o 2x M4 was...

Page 32: ...2 Install the power connector to the right panel and secure it with the supplied nut Install the switch by pushing it in the hole in the right panel o 1x switch o 1x power connector o 1x box3d assembl...

Page 33: ...lay of the controller Install the controller with M4x10 inbus screws plastic M4 washers and M4 nuts and the controller spacers o 1x controller o 4x M4x16 inbus screw o 4x M4 plastic washer o 4x M4 nut...

Page 34: ...and in to the inside top panel and secure the temperature sensor letting it stick out about 1cm Connect the sensor to the controller in the connector named Temp o 1x gland o 1x temperature sensor o 1x...

Page 35: ...power cable to the controller switch and power connector Connect the fan to the connector named Fan Connect the switch cable to the power connector and switch o 1x Power cable o 1x Switch cable o 1x...

Page 36: ...Paste top foam Paste the Top L foam panel on the white side of the inside top panel Make sure to align the fan and sensor holes properly Paste the Top S foam panel at the rear end of the inside top pa...

Page 37: ...the protective paper from the adhesive foam Firmly press the foam into the corners Align the air intake and continue to the Left panel Note for box3d XL this takes two or three panels instead of one U...

Page 38: ...n use the M4x16 inbus screws for those attachments o 12x M4x10 inbus screws o Top panel If you have the filter version Push the 2 carbon filter in the filter housing and close it with the HEPA filter...

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