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11

Step 3   Assemble Rear Stabilizer

 Parts:

 

       • Rear Stabilizer (

Box 2

)

 

  • Rubber Pads (

Box 3 hardware card

)

 

  • Transport Wheels (

Box 3

)

Tools:
       • 7/32” Allen Wrench
                  

 

 3-1 

 Insert Transport Wheels into Rear Stabilizer

       making sure that the holes in the Stabilizer 
       and the plates on the Transport Wheels are 
       pointing up.

 

3-2

 

Install and completely tighten the hardware.

 
 

3-3

 

Press the Rubber Pads into the holes on the opposite

      side of the hardware.

Rear Stabilizer

Hardware (1:1):

2 Button Head Cap Screw With Threadlock  (3/8” X 3/4 ”)

2 Washer  (3/8”)

Assembly (Unboxing) 

Rubber Pad

Transport Wheel

Transport Wheel 

Plate

Holes

Transport Wheel 

Plate

Summary of Contents for RevolutionXP

Page 1: ...The Bowflex Revolution XP Home Gym Assembly Instructions P N 001 7057 Rev 0...

Page 2: ...ll make your assembly of the Bowflex Revolution XP quick and easy By using these principles you can simplify each process and save yourself extra time and effort 1 To make the assembly process go fast...

Page 3: ...Allen Screws 1 8 Allen Wrench for Top Cover Screws 3 16 Allen Wrench for Upholstery Screws Tools You Will Need Hardware Card Box 2 3 12 6 5 4 3 1 10 7 8 2 11 9 13 ITEM NO QTY DESCRIPTION 1 2 BUTTON H...

Page 4: ...3 8 x 2 3 4 2 16 NARROW WASHER 3 8 3 7 NYLOCK NUT 3 8 4 2 BUTTON HEAD CAP SCREW WITH THREADLOCK 3 8 x 3 4 5 5 BUTTON HEAD CAP SCREW WITH THREADLOCK 1 2 x 1 6 9 NARROW WASHER 1 2 7 1 BUTTON HEAD CAP S...

Page 5: ...PTION 1 6 BUTTON HEAD CAP SCREW 3 8 x 4 2 8 NARROW WASHER 5 16 3 18 NARROW WASHER 3 8 4 6 NYLOCK NUT 3 8 5 8 BUTTON HEAD CAP SCREW WITH THREADLOCK 5 16 x 1 6 1 SEAT BOTTOM LOCK PIN 7 6 BUTTON HEAD CAP...

Page 6: ...ents 4 5 6 2 2 3 1 Box 1 Contents ITEM QTY DESCRIPTION 1 1 PRE STRETCH HARDWARE PACK 2 4 20LB PACK ASSEMBLY 3 2 40LB PACK ASSEMBLY 4 2 PRE STRETCH PACK ASSEMBLY 5 2 5LB PACK ASSEMBLY 6 2 10LB PACK ASS...

Page 7: ...7 7 Box Contents 8 9 10 7 BOX 2 ITEM NO QTY DESCRIPTION 7 1 REVOLUTION MAIN UNIT 8 1 BOX HARDWARE CARD 9 2 FOOT CAP 10 1 REAR STABILIZER Box 2 Contents...

Page 8: ...EM NO QTY DESCRIPTION 11 1 SHAFT 12 1 BOWFLEX HANDLE KIT 13 1 PLATFORM 14 1 LEFT STABILIZER 15 1 RIGHT STABILIZER 16 4 PULLEY 17 1 SQUAT HARNESS 18 1 MULTI POINT FOOT HARNESS 19 1 TRANSPORT WHEELS 20...

Page 9: ...CONNECTOR 24 1 HARDWARE CARD BOX 4 25 1 LEG EXT ASSEMBLY 26 4 FOAM ROLLER PAD 27 2 ROLLER TUBE 28 1 SEAT TUBE CAP 29 1 DOCUMENTS KIT 30 1 BACK PAD 31 1 BACK PAD BRACKET 32 1 SEAT PAD BRACKET 33 1 SEA...

Page 10: ...pen top flaps Split box corners along perforations Top layer of styrofoam Figure A Figure B Figure C Figure D Rear Stabilizer Top layer of styrofoam Lower portion of Main Frame WA R N I N G 10 Rear St...

Page 11: ...that the holes in the Stabilizer and the plates on the Transport Wheels are pointing up 3 2 Install and completely tighten the hardware 3 3 Press the Rubber Pads into the holes on the opposite side o...

Page 12: ...and 3 8 washers Box 3 Hardware Card in the underside of the Rear Stabilizer 4 3 Install two 1 2 x3 1 4 Allen Bolts with 1 2 washers and Nylock Nuts in the sides of the Rear Stabilizer 4 4 Completely...

Page 13: ...nd Left Stabilizers with the holes in the Main frame 5 3 Install but DO NOT TIGHTEN the hardware NOTE You will install an additional screw in the Lower Seat Connector when the unit is upright Main Fra...

Page 14: ...6 2 Install DO NOT TIGHTEN the hardware 6 3 Install Foot Caps onto the ends of the Stabilizers Assembly Unboxing Step 7 With the help of a partner slowly roll the box completely over so the unit rest...

Page 15: ...Lift box Styrofoam packing Separate styrofoam packing Step 9 Tools 5 16 Allen Wrench 9 1 Install one 1 2 x3 4 Allen Bolt 9 2 Make sure Platform is flat and level and completely tighten hardware from s...

Page 16: ...n the Top Cover then remove the Top Cover and set it aside Set screws aside for Step 16 Assembly Styrofoam Packing Remove front piece first Step 11 Remove Styrofoam Inner Packing 11 1 Remove and disca...

Page 17: ...rough until it clicks into place If the Shaft is obstructed inside the Main Unit loosen the tension screws in the Tension Shaft Holder see Step 13 Note If you didn t feel or hear a distinct click make...

Page 18: ...to tighten the Tension Shaft Holder by tightening the screws in numerical order shown on the tensioner Tighten the two screws marked 1 then the two marked 2 etc Note Do not replace Top Cover at this t...

Page 19: ...Hardware 1 1 Hardware for this step located in Box 1 12 Allen Bolt 8 32 X 3 8 Assembly Step 14 Install Pre Tension SpiraFlex Packs Tools 3 32 Allen Wrench Box 1 Parts Pre tension SpiraFlex Packs Box...

Page 20: ...ording to the following procedure If there is slack in the Cables the Support Plate Bolts could cause interference Adjusting Cable Tension Pay close attention to maintenance of the cable tension Over...

Page 21: ...4 4 Narrow Washer 3 8 2 Nylock Nut 3 8 In this image the cable clip extends a few inches below the pulley so there is not enough tension in the cable The cable clip should be tight against the pulley...

Page 22: ...Seat Support Tube 3 8 x 4 Button Head Cap Screw 3 8 Narrow Washer 3 8 Nylock Nut Step 19 Seat Tube Cap If you ordered the Lat Attachment do not install the Seat Tube Cap Refer to the Lat Attachment A...

Page 23: ...Main Frame 20 2 Install and completely tighten the hardware Hardware 1 1 Hook 1 2 Nylock nut Main Frame Hook 1 Button Head Cap Screw 1 2 X 4 1 Nylock Nut 1 2 1 2 x 4 Button Head Cap Screw NOTE The rem...

Page 24: ...gure A 21 2 Place the Spring down over the Hook Bolt Compress the Spring and hook the Eyelet under the Pulley to the Hook Bolt Figure B 21 3 Place a screwdriver through the Spring and Hook Bolt on the...

Page 25: ...her 5 16 5 16 Washer 5 16 Button Head Cap Screw Seat Back Step 23 Install Seat Pad Parts Seat Pad Box 4 Seat Pad Bracket Box 4 Tools 3 16 Allen Wrench 23 1 Align the Seat Pad with the holes in the Sea...

Page 26: ...e Upper Post and rotating the Lower Hook into position Once the Seat Pad is in postion insert the Locking Pin through the hole behind the Lower Hook to secure the pad to the Seat Tube Assembly Attachi...

Page 27: ...ly followed by the Roller Pads and End Caps 24 1 Place the Leg Extension Pin through Leg Extension Assembly and Pivot Tube Install the Leg Extension Assembly by pulling down on the Pop Pin under the S...

Page 28: ...essing the insert out of the ball Figure A and slide the ball off of the cable 25 2 Route the cable under the Pulley closest to the Main Unit and reinstall the Ball End Figure B NOTE When not in use s...

Page 29: ...29 Step 26 Apply Revolution XP Decal Parts Revolution XP Decal Box 4 Documentation Kit 26 1 Apply the Decal to the Platform in the indented area as shown Decal Platform...

Page 30: ...rnings affixed to machine Congratulations You have successfully completed assembly of your Bowflex Revolution XP home gym Failure to visually check and test assembly before use can cause damage to the...

Page 31: ...ERNATIONAL For technical assistance and a list of distributors in your area please call or fax one of the following numbers INTERNATIONAL CUSTOMER SERVICE Nautilus International S A Rue Jean Prouv 6 1...

Page 32: ...her registered trademarks or trademarks of Nautilus Inc All other trademarks are owned by their respective companies This manual is written and designed by industry professionals If you have any quest...

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