Bowflex BXT116 Service Manual Download Page 97

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6mm

19. Using a 6mm hex wrench, remove the hardware from the Right Up

right. Slightly remove the Right Upright from the Base Assembly exposing

the Input/Output (I/O) and Grounding Cables. Disconnect the Cables and

remove the Right Upright.

Note:

Do not crimp cables.

Summary of Contents for BXT116

Page 1: ...gs Mode 29 1 Engineering Mode 30 1 Electrical Wiring Diagram 31 1 Demonstration Mode 32 1 Replacement Procedure Skill Level 32 Mechanical Modification Procedures 2 Demonstration Mode 33 3 Adjust the D...

Page 2: ...resent and in good condition when doing maintenance or replacing components If necessary request replacement warning stickers or placards from Nautilus customer service Do not try to change the design...

Page 3: ...ore servicing WARNING HAZARDOUS VOLTAGE Contact may cause electrical shock or burn Turn off and lock out power before servicing REVISIONS ECO REVISION REV DESCRIPTION APPROVED DATE TITLE 2 5 1 5 X X X...

Page 4: ...t Rate Chest Strap 1 CR2032 battery This product its packaging and components contain chemicals known to the State of California to cause cancer birth defects or reproductive harm This Notice is provi...

Page 5: ...ction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor...

Page 6: ...hildren 3 Make sure that the power switch is turned Off and the power cord is disconnected 4 You must fold the treadmill before you move it Never move the treadmill if it is not folded Never move the...

Page 7: ...se it to become unstable or fall Do not connect the power cord or try to operate the treadmill in the folded position 8 Carefully tilt the base frame of the folded treadmill a small distance back on t...

Page 8: ...the user and the maximum incline of the deck 2 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 3 Slightly push the walking deck tow...

Page 9: ...admill comes equipped with a durable high quality walking belt designed to provide many hours of reliable service The walking belt on a treadmill that has not been operated for a length of time either...

Page 10: ...mily 1 Download the free Software App named Bowflex Results Series The software app is available on iTunes and Google Play Note For a complete list of supported devices review the software app on iTun...

Page 11: ...each workout use a damp cloth to wipe your machine and Console free of moisture Note Avoid excessive moisture on the Console Weekly Check for smooth roller operation Wipe the machine to remove dust d...

Page 12: ...and may need realign ment NOTICE Too much tension on the belt causes unnecessary friction and wears the belt motor and electronics Aligning the Walking Belt The walking belt should be centered on your...

Page 13: ...y impact performance We can recommend that you use the following 100 pure silicone available at most hardware and auto parts stores Lube N Walk Treadmill Lubrication Kit available from your local spec...

Page 14: ...placing the battery insert it in the battery bay with the symbol facing up Note The chest strap uses CR2032 size batteries 3 Reinstall the cover on the strap 4 Discard the old battery Dispose of in ac...

Page 15: ...eart Rate Chest Strap Left Lower Junction Cover Right Lower Junction Cover Crossbar Tray Crossbar Side Handlebar Right Side Handlebar Left Right Upright Left Upright Left Base Shroud Right Base Shroud...

Page 16: ...ive Belt Drive Motor A C Inlet Motor Control Board Cover Side Foot Platform Fuse Power Switch Transport Wheel Deck Cushioner Incline Adjuster Leveler Walking Belt Motor Cover Deck Lift Shock Assembly...

Page 17: ...ers push the ENTER button and screen will display ERROR LOG RESET YES Push Enter 12 Press PAUSE STOP to return to Welcome screen PROCEDURE 3 RESET MACHINE workout data will be lost 1 Hold down the PAU...

Page 18: ...TR KEY TEST 5 Push the Enter button The Console will display BUTTON TEST 6 Using the guide below push the corresponding button in the order provided Continue through all the buttons Note If a faulted...

Page 19: ...g outlet NO YES Is the machine Circuit Breaker tripped Issue resolved Replace Circuit Breaker Press Circuit Breaker Switch next to the Power Switch to reset the Circuit Breaker Unplug the power cord f...

Page 20: ...NO Check and tighten the hardware that secures the Deck the Deck Cushions and Base Frame Weldment Replace Deck if it persists Start a manual workout and advance the speed to 2 0 mph Is the noise pres...

Page 21: ...w troubleshooting steps BeltsWontStayMoving pdf Issue resolved NO YES Did House or Machine breaker trip HOUSE MACHINE Try another outlet Machine will not work with some older GFI AFI or in houses with...

Page 22: ...to Replace the Incline Motor procedure in the Service Manual and reseat all cable connec tions Follow Service Mode Procedure 2 to check firmware version and error codes BEGIN HERE Is the issue still...

Page 23: ...t Strap Contact Chest Strap Dry or heavily calloused hands may need a heart rate cream to make better contact Is the issue still present YES NO Replace Chest Strap Follow Service Mode Procedure 2 to c...

Page 24: ...test Machine working NO NO Contact Tech Support at 800 861 7401 for further assistance Follow Service Mode Procedure 2 to check firmware version and error codes Replace Safety Key Issue resolved YES N...

Page 25: ...Setup Mode ensure that the correct units of measure are set NO Is the issue still present YES Issue resolved Follow Service Mode Procedure 2 to check firmware version and error codes Contact Tech Sup...

Page 26: ...ntinue on with the troubleshooting Is the issue still present YES NO Replace I O Cables Issue resolved Issue resolved Is the issue still present NO YES Contact Tech Support at 800 861 7401 for further...

Page 27: ...wait 5 minutes Remove Motor and MCB Cover Verify Speed Sensor is properly aligned and check Sensor and wire for damage Disconnect machine power for 1 minute Follow Service Mode Procedure 3 to reset Co...

Page 28: ...ssistance Issue resolved Run the Belt at low speed and attempt to stop the Belt with your foot Does Belt slip NO Align the Walking Belt Can Belt be aligned Adjust the Walking Belt tension Shut off mac...

Page 29: ...y shows the current BLE Version 9 Push the Right button to go to the next option 10 The Console displays the DISCONNECT BLE NO prompt Note If you want to disconnect the Bluetooth transmitter push the...

Page 30: ...p Mode screen 2 From the TOTAL HOURS screen push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Engineering Mode The Console display will show the current...

Page 31: ...BREAKER SWITCH PWR 3 2 4 1 L N G ERGOBAR INCLINE ERGOBAR SPEED RIGHT LEFT FERRITE CHOKE POWER INLET ON OFF LIFT MOTOR MOTOR UPRIGHTS SPEED SENSOR E STOP PCBA STOP FAN PCBA START VOL LEFT SPEAKER ASSY...

Page 32: ...ive 1 With the machine at the Power Up Mode screen push and hold down the PAUSE STOP button and the ENTER button for 3 seconds to shift the Console into the Demonstration Mode To exit Demonstration mo...

Page 33: ...autilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning...

Page 34: ...standers Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Page 35: ...both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 36: ...of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismounts from the machine 10 Make sure there is no object on or around the treadmill to spi...

Page 37: ...keep your back straight Lower the weight with your legs Be aware that the walking deck can pos sibly drop quickly in the last part of the movement 13 Final Inspection Inspect your machine to ensure th...

Page 38: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Page 39: ...ing a 6mm hex wrench on the side the belt should move away from rotate the Adjustment Bolt a 1 4 turn clock wise 3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the...

Page 40: ...low to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these co...

Page 41: ...both hands Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 42: ...te clear ance for the raised deck Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to...

Page 43: ...ing a utility knife or blade Remove as much tape as possible Remove any remaining tape residue from silver tube by cleaning with paper towel and rubbing alcohol or other cleaner Goof Off etc The entir...

Page 44: ...of the machine Keep clear of the movement path of the walking deck 14 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure...

Page 45: ...standers Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Page 46: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 47: ...e distance for access movement and emergency dismounts from the machine Note THE FOLLOWING STEP MAY REQUIRE A SECOND PERSON Cable Connectors Motor Cover Incline Motor Assembly Bottom Motor Cover Base...

Page 48: ...right and that the area is clear This step requires two people Be sure there is adequate clear ance for the raised deck Some components of the equipment can be heavy or awkward Enlist the service of a...

Page 49: ...raffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a s...

Page 50: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 51: ...ed screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 From the front remove the Securing Ring from the Circuit Breaker by rotating it counter clockwise Remove th...

Page 52: ...ware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual RED positive BLACK...

Page 53: ...es before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to...

Page 54: ...ide that secure the Upper and Lower Junction Covers and remove the Upper Junction Covers 6 Gently pull out the Input Output I O and Grounding Cables from the Right Upright and disconnect them Do not a...

Page 55: ...rd 10 Remove the Side Handlebars from the old Console Assembly and attach to the new Console Assembly 11 With the new Console and Handlebar Assembly connect the cables and attach it to the Uprights No...

Page 56: ...power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps invol...

Page 57: ...both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 58: ...ar Roller Cover 6 Remove the Rear Roller Cover noting how it attaches for re assembly 7 With the Right Rear Roller Cover removed the spring that connects to the Deck Release Handle can be seen Note th...

Page 59: ...ot to grasp the Console A second person is required to assist with the tilting of the machine Do not tilt the machine unless the walking deck is in the folded locked position Be sure there is adequate...

Page 60: ...arrow 11 Using a 14mm wrench disconnect the securing nut and remove the Release Cable Assembly from the Lift Shock 12 Using a 2 Phillips screwdriver remove the indicated screw and the Deck Release Han...

Page 61: ...and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine K...

Page 62: ...ystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Page 63: ...traighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walk...

Page 64: ...uspension Inserts and attach the new Inserts 9 Re install all parts that were removed in reverse order 10 Make sure there is sufficient space to lower the walking deck Keep a minimum clearance behind...

Page 65: ...drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Lower the weight wit...

Page 66: ...ders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do main...

Page 67: ...Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the wal...

Page 68: ...Rear Roller Cover 6 Remove the Rear Roller Cover noting how it attaches for re assembly 7 Using a 2 Phillips screwdriver remove the 4 indicated screws from the Lower Side Rail 8 Remove the Lower Side...

Page 69: ...ase Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement p...

Page 70: ...sure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person wh...

Page 71: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 72: ...x wrench loosen the indicated screws by arrow on the Motor Mount 8 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure...

Page 73: ...roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 15 Roll the Drive Pulley clockwise until the...

Page 74: ...bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 24 With the area clear push the OK button The calibration procedure will begin by automatically...

Page 75: ...posure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person...

Page 76: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 77: ...x wrench loosen the indicated screws by arrow on the Motor Mount 8 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure...

Page 78: ...oller toward you The Front Roller will pop out of the channel 11 Slide the Front Roller out of the Walking Belt and replace with the new Front Roller in the same orientation 12 Insert the end of the F...

Page 79: ...l by flipping the power switch to ON 20 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Console Setup Mode The Co...

Page 80: ...for the machine 27 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected...

Page 81: ...ic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a secon...

Page 82: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 83: ...e 2 indicated screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Remove the connectors for the Incline Motor Potentiometer and the Incline Motor from the Motor C...

Page 84: ...84 Motor Control Board MCB Incline Motor Potentiometer Cables Incline Motor Cables...

Page 85: ...for access movement and emergency dismounts from the machine Note THE FOLLOWING STEP MAY REQUIRE A SECOND PERSON 11 Tilt the machine onto the left side Be sure the area is clear around the machine bef...

Page 86: ...display will show the TOTAL HOURS screen 18 Push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Engineering Mode 19 Push the Down arrow button 14 times u...

Page 87: ...s Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do mainten...

Page 88: ...both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 89: ...ry to do heavy or awkward steps on your own The following images show the machine upright and not fully resting on its side The machine must be on its side to safely complete the following steps 6 Usi...

Page 90: ...the machine 14 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 15 Slightly push the walking deck forward toward the console and the...

Page 91: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Page 92: ...ge of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Ph...

Page 93: ...ne 7 Using a 2 Phillips screwdriver remove the 2 indicated screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Remove the Lower I O Cable connector from the Motor...

Page 94: ...ing a standard screwdriver gently lift and release the Junction Cover End Caps from the Console Assembly 8 Remove the Junction Cover End Caps from the Console Assembly Lower I O Cable Motor Control Bo...

Page 95: ...snaps indicated by ovals two on each side that secure the Upper and Lower Junction Covers and remove the Upper Junction Covers 12 Gently pull out the Input Output I O and Grounding Cables from the Ri...

Page 96: ...ully remove the Console and Handlebar Assembly from the Uprights 15 Remove the Lower Junction Covers from the Uprights 16 Remove the Crossbar Tray from the Crossbar 17 Remove the Right Base Shroud fro...

Page 97: ...wrench remove the hardware from the Right Up right Slightly remove the Right Upright from the Base Assembly exposing the Input Output I O and Grounding Cables Disconnect the Cables and remove the Rig...

Page 98: ...e Machine Setting Mode The Console display will show the TOTAL HOURS screen 26 Push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Engineering Mode 27 Pus...

Page 99: ...ystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Page 100: ...ms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the...

Page 101: ...Rear Roller Cover 6 Remove the Rear Roller Cover noting how it attaches for re assembly 7 Using a 2 Phillips screwdriver remove the 4 indicated screws from the Lower Side Rail 8 Remove the Lower Side...

Page 102: ...you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 13 The hydraulic lift i...

Page 103: ...all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps i...

Page 104: ...ide that secure the Upper and Lower Junction Covers and remove the Upper Junction Covers 6 Gently pull out the Input Output I O and Grounding Cables from the Right Upright and disconnect them Do not a...

Page 105: ...ully remove the Console and Handlebar Assembly from the Uprights 9 Remove the Lower Junction Covers from the Uprights 10 Remove the Crossbar Tray from the Crossbar 11 Remove the Right Base Shroud from...

Page 106: ...Using a 6mm hex wrench remove the hardware from the Right Up right Slightly remove the Right Upright from the Base Assembly exposing the Cables Disconnect the Cables and remove the Right Upright Note...

Page 107: ...ht Upright to Frame As sembly Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Con...

Page 108: ...to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when yo...

Page 109: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 110: ...machine 7 Using a 2 Phillips screwdriver remove the 2 indicated screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Remove the connectors for the Motor from the...

Page 111: ...111 Motor Control Board MCB Motor Connectors...

Page 112: ...oosening 12 Using a 6mm hex wrench remove the indicated screws by arrows from the Motor Mount Remove the Drive Belt and rotate the Motor Assembly exposing the Motor Mount 13 Cut the 3 Zip Ties that se...

Page 113: ...ard following the previous route Note Be sure to attach the cables to the proper locations on the Motor Control Board Do not crimp any cables 23 Secure the Motor Cables using the replacement Zip Ties...

Page 114: ...e 33 Flip the power switch to OFF Calibration is now complete for the machine 34 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not...

Page 115: ...oot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service o...

Page 116: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 117: ...er and pivot it back toward the walking belt until it releases Remove from the machine 7 Using a 2 Phillips screwdriver remove the 2 indicated screws from the Motor Control Board Cover Lift and remove...

Page 118: ...cables attach for re assembly 9 Using a 2 Phillips screwdriver remove the 2 indicated screws that attach the Motor Control Board MCB to the Frame 10 Remove the old Motor Control Board and install the...

Page 119: ...r of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 16 The Console will display MCB CALIB 17 With the area clear push the ENTER button The...

Page 120: ...rom foot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the serv...

Page 121: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 122: ...ted screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Re install the parts that were removed in reverse order 9 Final Inspection Inspect your machine to ensure...

Page 123: ...ic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a secon...

Page 124: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 125: ...releases Remove from the machine 7 Re install the parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly asse...

Page 126: ...osure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person w...

Page 127: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 128: ...13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure to record the number of threads exposed before loosening 9 Using a 6mm hex...

Page 129: ...is fully installed Con tinue to roll the Belt forward while adding side pressure with fingers to align as necessary 15 With the Motor Assembly loosely attached to the Frame turn the Belt Tensioner Scr...

Page 130: ...ENTER button The calibration procedure will begin by automatically moving the Walking Belt Be sure not to touch or allow anyone else to touch the machine while calibration is occurring 24 When calibr...

Page 131: ...fic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a seco...

Page 132: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 133: ...ed screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Release the Securing Clips from the Power Inlet and remove it from the Frame 9 Remove the connectors and at...

Page 134: ...ware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual RED positive BLACK...

Page 135: ...isconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenanc...

Page 136: ...h both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 137: ...icated screws from the Rear Roller Cover 6 Remove the Rear Roller Cover noting how it attaches for re assembly 7 Using a 2 Phillips screwdriver remove the 4 indicated screws that secure the Side Rail...

Page 138: ...ne Keep clear of the movement path of the walking deck 12 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use...

Page 139: ...reverse order 18 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected fo...

Page 140: ...d exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second per...

Page 141: ...h both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not...

Page 142: ...ard the console and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side...

Page 143: ...ders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do main...

Page 144: ...y release the snaps indicated by ovals two on each side that secure the Upper and Lower Junction Covers and remove the Upper Junction Covers 6 Gently pull out the Input Output I O and Grounding Cables...

Page 145: ...ully remove the Console and Handlebar Assembly from the Uprights 9 Remove the Lower Junction Covers from the Uprights 10 Remove the Crossbar Tray from the Crossbar 11 Remove the Right Base Shroud from...

Page 146: ...arts that were removed in reverse order 16 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully...

Page 147: ...affic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a se...

Page 148: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 149: ...rews from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 8 Release the Securing Clips from the Rocker Switch and remove it from the Frame 9 Remove the connectors and attac...

Page 150: ...ware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual RED positive BLACK...

Page 151: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintena...

Page 152: ...arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use t...

Page 153: ...icated screws from the Rear Roller Cover 6 Remove the Rear Roller Cover noting how it attaches for re assembly 7 Using a 2 Phillips screwdriver remove the 4 indicated screws that secure the Side Rail...

Page 154: ...you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 12 The hydraulic lift i...

Page 155: ...bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you d...

Page 156: ...om the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 Phillips screwdriver remove the screw indicated by ov...

Page 157: ...it releases Remove from the machine 7 Using a 2 Phillips screwdriver remove the 2 indicated screws that attach the Speed Sensor to the Frame near the Drive Pulley Note Motor and Drive Belt removed fr...

Page 158: ...the 2 indicated screws from the Motor Control Board Cover Lift and remove the Motor Control Board Cover 10 Remove the Speed Sensor Connector from the Motor Control Board Speed Sensor Connector Motor...

Page 159: ...ip Ties Be sure not to cut the Speed Sensor Cable 14 Using a 2 Phillips screwdriver attach the new Speed Sensor 15 Re install all remaining parts that were removed in reverse order 16 Final Inspection...

Page 160: ...traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a...

Page 161: ...ck straight and pull up equally with both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use...

Page 162: ...ck Release Handle until the lift shock releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movem...

Page 163: ...all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps in...

Page 164: ...age of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 P...

Page 165: ...into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighten your legs to lift Make su...

Page 166: ...rewdriver remove the two indicated screws from the Rear Roller Cover 11 Remove the Rear Roller Cover noting how it attaches for re assembly 12 Using a 2 Phillips screwdriver remove the 4 indicated scr...

Page 167: ...there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 18 Slightly push the walking deck forward toward the console and then push the Deck Release H...

Page 168: ...e Rear Roller Note Be sure to record the number of turns of the Adjustment Bolt it takes to remove it This will assist with reassembly 21 Slide the Rear Roller out of the Walking Belt 22 Using a 6mm h...

Page 169: ...pen Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure to record the number of threads exposed before loosening 25 Using a 6mm hex wren...

Page 170: ...er into the new Walking Belt 31 Using a 6mm hex wrench re attach the Adjustment Bolts to the Rear Roller Note Be sure to tighten the Adjustment Bolt the same number of turns it took to loosen the Walk...

Page 171: ...o clean 41 Apply a few drops of the lubricant on the deck below the belt Carefully lift the belt and apply a few drops of the lubricant the entire width of the belt A very thin layer of silicone lubri...

Page 172: ...you are servicing at all times 46 Switch off your machine 47 Take care to clean up any excess lubricant from the deck To decrease the possibility of slipping be sure the deck area is free from grease...

Page 173: ...opriate work space away from foot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy o...

Page 174: ...age of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repair ing this machine Place the power cord in a secure location 3 Using a 2 P...

Page 175: ...raulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that yo...

Page 176: ...rewdriver remove the two indicated screws from the Rear Roller Cover 11 Remove the Rear Roller Cover noting how it attaches for re assembly 12 Using a 2 Phillips screwdriver remove the 4 indicated scr...

Page 177: ...ine 17 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 18 Slightly push the walking deck forward toward the console and then push th...

Page 178: ...d on a surface that is easy to Walking Deck Walking Belt Guides clean 26 Apply a few drops of the lubricant on the deck below the belt Carefully lift the belt and apply a few drops of the lubricant th...

Page 179: ...you are servicing at all times 31 Switch off your machine 32 Take care to clean up any excess lubricant from the deck To decrease the possibility of slipping be sure the deck area is free from grease...

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Bowflex BXT116, Service Manual

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